Aluminum profile packaging line
By designing cleaning and guiding components for aluminum profile packaging lines, the problem of dust and impurities on the surface of aluminum profiles was solved, achieving tight adhesion of the protective film and anti-corrosion effect, thus extending product life.
Patent Information
- Application Number
- CN202423254307.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-28
AI Technical Summary
The existing aluminum profile packaging line does not have a cleaning step, resulting in residual dust or impurities on the surface, which affects the adhesion of the protective film and may accelerate corrosion, especially reducing product life when used outdoors.
An aluminum profile packaging line was designed, comprising a cleaning component and a guiding component. Dust is cleaned using components such as an electric telescopic rod, a cleaning motor, and a fan. Impurities are collected in conjunction with a dust collection system. The direction of movement of the aluminum profile is ensured by guide rollers and conveyor rollers. Subsequently, a film feeding machine, a sealing machine, and a heated cutting machine are used to complete the wrapping and sealing of the protective film.
It effectively cleans dust from the surface of aluminum profiles, improves the adhesion and firmness of the protective film, reduces the impact of external pollutants, extends product lifespan, and especially enhances corrosion resistance in outdoor environments.
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Figure CN223591164U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium profile packaging technical field, specifically, relate to a kind of aluminium profile's packaging line. BACKGROUND
[0002] Aluminium profile is a kind of material commonly used in daily life, in order to protect it, after aluminium profile production is finished, it will be packaged, usually, people will use protective film to cover aluminium profile, then heat shrinkage is carried out to protective film, so that it can tightly include aluminium profile, facilitate subsequent storage.
[0003] At present, for the packaging line of aluminium profile, the packaging line of aluminium profile on the market does not go through cleaning step, so that dust or other impurities may remain on the surface of aluminium profile, and these dust or other impurities not only affect the adhesion effect of subsequent protective film, but also may affect certain specific application occasions, such as aluminium profile used outdoors, if its surface is not properly pretreated, it may accelerate the corrosion process and reduce the service life of the product.
[0004] For the problems in the related art, there is no effective solution at present. UTILITY MODEL CONTENT
[0005] For the problems in the related art, the utility model provides a kind of packaging line of aluminium profile to overcome the above technical problems existing in prior art.
[0006] Therefore, the specific technical scheme adopted by the utility model is as follows:
[0007] A kind of packaging line of aluminium profile, including workbench, the one end of the workbench is fixedly connected with cleaning box, cleaning assembly is arranged in the cleaning box, the cleaning assembly includes electric telescopic rod symmetrically installed on the top end of the inner wall of the cleaning box, the output end of the electric telescopic rod is fixedly connected with moving plate, cleaning motor is fixedly installed on the moving plate, the output end of the cleaning motor is equipped with cleaning shaft, one end of the cleaning shaft penetrates the moving plate, and is fixedly connected with cleaning wheel, the two ends of the workbench away from the cleaning box are equipped with guide assembly, recess is set up on the other end of the workbench, a plurality of conveying rollers are rotatably connected in the recess, the upper side of the recess is equipped with U-shaped frame, the U-shaped frame is fixedly installed on the workbench, sending film machine is fixedly installed on the one end of the workbench away from the U-shaped frame, sealing machine, heating cutting machine and heating box are sequentially installed on the other end of the workbench away from the U-shaped frame.
[0008] Further, in order to ensure the moving direction of the aluminum profile, the guide assembly comprises guide cavities symmetrically arranged in the workbench, bidirectional threaded rods rotatably connected in the guide cavities, and moving blocks symmetrically arranged on the bidirectional threaded rods and extending out of the workbench and fixedly connected with vertical plates, and guide rollers rotatably connected to the vertical plates.
[0009] Further, in order to rotate the bidirectional threaded rods, one end of each of the bidirectional threaded rods extends out of the workbench and is connected with the output end of the reciprocating motor.
[0010] Further, in order to collect dust and impurities, dust suction pipes are symmetrically arranged below the cleaning wheels, the dust suction pipes are connected with the fan through input pipes, the output end of the fan is connected with a dust suction box through output pipes, a filter plate is fixedly arranged in the dust suction box, and exhaust ports are equidistantly arranged on the dust suction box.
[0011] Further, in order to make the protective film adhere to the surface of the aluminum profile, an electric push rod is fixedly arranged at the top center of the U-shaped frame, the output end of the electric push rod is fixedly connected with a U-shaped piece, and a pressing roller is rotatably connected to the U-shaped piece.
[0012] Further, in order to make the protective film completely wrap the aluminum profile, the sealing machine is symmetrically arranged on the workbench, and heating plates are symmetrically arranged on the inner wall of the heating box.
[0013] Further, in order to facilitate the collection of the wrapped aluminum profile, a discharge inclined plate is arranged at one end of the groove and fixedly arranged outside the workbench.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. When the aluminum profile moves to the lower side of the cleaning box, the electric telescopic rod and the cleaning motor work simultaneously, the cleaning motor drives the cleaning shaft to rotate and synchronously drives the cleaning wheel to rotate, the electric telescopic rod pushes the moving plate to slowly move downward and close to the aluminum profile, in the process of closing, the rotating cleaning wheel cleans the dust or other impurities on the aluminum profile, in the process of cleaning, the fan works, the airflow generated by the fan can flow the dust or other impurities in the cleaning process to the input pipe through the dust suction pipe, and then to the dust suction box through the output pipe, the filter plate in the dust suction box can collect the dust or other impurities and discharge the purified air through the exhaust port, the cleaned aluminum profile surface is more conducive to the adhesion of the protective film, the protective film is more compact and firm, the overall performance of the protective film is improved, meanwhile, the influence of external pollutants on the aluminum profile is reduced, especially in the case of outdoor use, the corrosion caused by environmental factors can be better resisted, and the service life of the product is indirectly prolonged.
[0016] 2, reciprocating motor work, make the two-way threaded rod in the guide cavity rotation, and make two mobile block slide to each other or away from each other, the sliding of the mobile block makes the vertical plate close to each other or away from each other, can control the distance between the guide roller, can guide the aluminum profile, ensure the moving direction of the aluminum profile. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0018] Figure 1 is a structural schematic view of a packaging line of aluminum profiles according to an embodiment of the present application;
[0019] Figure 2 is a sectional view of a packaging line of aluminum profiles according to an embodiment of the present application;
[0020] Figure 3 is a side sectional view of a packaging line of aluminum profiles according to an embodiment of the present application;
[0021] Figure 4 is a structural schematic view of a cleaning box in a packaging line of aluminum profiles according to an embodiment of the present application;
[0022] Figure 5 is a sectional view of a cleaning box in a packaging line of aluminum profiles according to an embodiment of the present application;
[0023] Figure 6 is a side sectional view of a cleaning box in a packaging line of aluminum profiles according to an embodiment of the present application;
[0024] Figure 7 is a structural schematic view of a U-shaped frame in a packaging line of aluminum profiles according to an embodiment of the present application.
[0025] In the drawings:
[0026] 1, workbench; 2, cleaning box; 3, electric telescopic rod; 4, moving plate; 5, cleaning motor; 6, cleaning shaft; 7, cleaning wheel; 8, dust suction pipe; 9, input pipe; 10, fan; 11, output pipe; 12, dust suction box; 13, filter plate; 14, exhaust port; 15, guide cavity; 16, two-way threaded rod; 17, moving block; 18, vertical plate; 19, guide roller; 20, reciprocating motor; 21, film feeding machine; 22, groove; 23, conveying roller; 24, U-shaped frame; 25, electric push rod; 26, U-shaped piece; 27, pressing roller; 28, sealing machine; 29, heating cutting machine; 30, heating box; 31, heating plate; 32, discharge inclined plate. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] According to the embodiments of the present application, a packaging line for aluminum profiles is provided.
[0029] Embodiment one;
[0030] As Figure 1 , Figure 2 and Figures 4-6As shown, according to the utility model embodiment of a kind of aluminium alloy packaging line, including workbench 1, the one end of workbench 1 is fixedly connected with cleaning box 2, cleaning cavity is opened in cleaning box 2 inside, cleaning assembly is equipped in cleaning cavity, cleaning assembly includes electric telescopic rod 3 being symmetrically installed on the top end of cleaning cavity, electric telescopic rod 3 is electrically connected with control panel, the output end of electric telescopic rod 3 is fixedly connected with moving plate 4, cleaning motor 5 is fixedly installed on moving plate 4, cleaning motor 5 is electrically connected with control panel, and the line of cleaning motor 5 to control panel is reserved with certain length, to facilitate the movement of cleaning motor 5, the output end of cleaning motor 5 is equipped with cleaning shaft 6, one end of cleaning shaft 6 penetrates moving plate 4, and is fixedly connected with cleaning wheel 7, cleaning wheel 7 is symmetrically equipped with dust suction pipe 8 below, dust suction pipe 8 is fixedly installed on the inner wall of cleaning cavity, dust suction pipe 8 is connected with fan 10 by input pipe 9, fan 10 is fixedly installed on the top end of cleaning box 2, and is electrically connected with control panel, the output end of fan 10 is connected with dust suction box 12 by output pipe 11, dust suction cavity is opened in dust suction box 12, dust suction cavity is fixedly connected with filter plate 13, dust suction box 12 is equidistantly opened and is equipped with exhaust port 14, exhaust port 14 is intercommunicated with dust suction cavity, when aluminium alloy moves to the below of cleaning box 2, electric telescopic rod 3 and cleaning motor 5 work simultaneously, cleaning motor 5 drives cleaning shaft 6 to rotate, and makes cleaning wheel 7 synchronous rotation, electric telescopic rod 3 pushes moving plate 4 to move slowly downwards, and is close to aluminium alloy, in the process of approaching, rotating cleaning wheel 7 cleans dust or other impurities on aluminium alloy, in the process of cleaning, fan 10 works, the airflow power generated by fan 10 can flow dust or other impurities in cleaning process to input pipe 9 in dust suction pipe 8, then by output pipe 11 to dust suction box 12, filter plate 13 in dust suction box 12 can collect dust or other impurities, and the air after purification is discharged through exhaust port 14, the surface of cleaned aluminium alloy is more conducive to the adhesion of protective film, so that protective film is more compact, firm, improve the overall performance of protective film, at the same time, reduce the influence of external pollutants on aluminium alloy, especially in the case of outdoor use, can better resist the corrosion caused by environmental factors, indirectly prolong the service life of product.
[0031] Example two;
[0032] Please refer to Figures 1-3 And Figure 7The workbench 1 is provided with a guide assembly away from both ends of the cleaning box 2, the guide assembly comprises guide cavities 15 symmetrically arranged in the workbench 1, bidirectional threaded rods 16 are rotatably connected in the guide cavities 15, in order to make the bidirectional threaded rods 16 rotate, one end of the bidirectional threaded rods 16 extends to the outside of the workbench 1 and is connected with the output end of a reciprocating motor 20, the reciprocating motor 20 is fixedly installed outside the workbench 1 and is electrically connected with a control panel, the bidirectional threaded rods 16 are symmetrically provided with moving blocks 17, the moving blocks 17 are threadedly connected with the bidirectional threaded rods 16, the moving blocks 17 extend to the outside of the workbench 1 and are fixedly connected with vertical plates 18, the vertical plates 18 are rotatably connected with guide rollers 19, and the workbench 1 is provided with moving grooves for the moving blocks 17 to slide, recesses 22 are arranged at the other end of the workbench 1, a plurality of conveying rollers 23 are rotatably connected in the recesses 22, the output end of the conveying rollers 23 is connected with the output end of a conveying motor through a shaft coupling, the conveying motor is fixedly installed outside the workbench 1 and is electrically connected with the control panel, a U-shaped frame 24 is arranged above the recesses 22, the U-shaped frame 24 is fixedly installed on the workbench 1, an electric push rod 25 is fixedly installed at the top center of the inside of the U-shaped frame 24, the electric push rod 25 is electrically connected with the control panel, the output end of the electric push rod 25 is fixedly connected with a U-shaped piece 26, the U-shaped piece 26 is rotatably connected with a pressing roller 27, the electric push rod 25 can be extended or retracted to make the U-shaped piece 26 move and make the pressing roller 27 on the U-shaped piece 26 press the originally horizontally placed upper protective film, so that the upper protective film can tightly adhere to the outer surface of the aluminum profile, a film feeding machine 21 is fixedly installed at one end of the workbench 1 away from the U-shaped frame 24, another end of the workbench 1 away from the U-shaped frame 24 is symmetrically provided with sealing machines 28, one end of the sealing machines 28 is provided with a heating cutting machine 29, one end of the heating cutting machine 29 is provided with a heating box 30, heating plates 31 are symmetrically arranged on the inner wall of the heating box 30, the film feeding machine 21, the sealing machines 28, the heating cutting machine 29 and the heating plates 31 are all existing devices and will not be described in detail, and are electrically connected with the control panel, one end of the heating box 30 is provided with a discharging inclined plate 32, the discharging inclined plate 32 is fixedly installed outside the workbench 1, the reciprocating motor 20 works to make the bidirectional threaded rods 16 rotate in the guide cavities 15 and make the two moving blocks 17 slide towards or away from each other, the sliding of the moving blocks 17 makes the vertical plates 18 move close to or away from each other, so as to control the distance between the guide rollers 19 and make the guide rollers 19 guide the aluminum profile and ensure the moving direction of the aluminum profile.
[0033] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail.
[0034] In actual application, the upper and lower protective films are installed on the film feeding machine 21, and then the reciprocating motor 20 is started, so that the bidirectional threaded rod 16 rotates in the guide cavity 15, and the two moving blocks 17 slide towards or away from each other, the sliding of the moving blocks 17 makes the vertical plates 18 close to or away from each other, so that the distance between the guide rollers 19 can be controlled to guide the aluminum profile and ensure the moving direction of the aluminum profile. When the aluminum profile moves to the lower side of the cleaning box 2, the electric telescopic rod 3 and the cleaning motor 5 work at the same time, the cleaning motor 5 drives the cleaning shaft 6 to rotate and synchronously drives the cleaning wheel 7 to rotate, the electric telescopic rod 3 pushes the moving plate 4 to slowly move downward and close to the aluminum profile. In the process of closing, the rotating cleaning wheel 7 cleans the dust or other impurities on the aluminum profile. In the process of cleaning, the fan 10 works, the airflow generated by the fan 10 can flow into the input pipe 9 through the dust collection pipe 8, and then flow into the dust collection box 12 through the output pipe 11. The filter plate 13 in the dust collection box 12 can collect dust or other impurities, and the purified air is discharged through the exhaust port 14. The cleaned surface of the aluminum profile is more conducive to the adhesion of the protective film, so that the protective film is more tightly and firmly attached, thereby improving the overall performance of the protective film. At the same time, the influence of external pollutants on the aluminum profile is reduced, especially in the case of outdoor use, the corrosion caused by environmental factors can be better resisted, thereby indirectly prolonging the service life of the product. Then the aluminum profile moves to the upper side of the groove 22, the upper and lower surfaces of the aluminum profile are protected by the protective film during the movement process. The conveying roller 23 in the groove 22 is used to convey the aluminum profile, and the electric push rod 25 is telescopic to move the U-shaped piece 26 and the lower pressing roller 27 on the U-shaped piece 26 to press the originally horizontally placed upper protective film, so that the upper protective film is tightly attached to the outer surface of the aluminum profile. The sealing machine 28 and the heating cutting machine 29 connect the upper and lower protective films to form a packaging bag, and the heat of the heating plate 31 shrinks the protective film to completely wrap the aluminum profile. The packaged aluminum profile will leave the discharge inclined plate 32.
[0035] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A packaging line for aluminium profiles, comprising a workbench (1), characterised in that, One end of the workbench (1) is fixedly connected with a cleaning box (2), the cleaning box (2) is provided with a cleaning assembly, the cleaning assembly comprises an electric telescopic rod (3) symmetrically installed on the inner wall top of the cleaning box (2), the output end of the electric telescopic rod (3) is fixedly connected with a moving plate (4), the moving plate (4) is fixedly installed with a cleaning motor (5), the output end of the cleaning motor (5) is provided with a cleaning shaft (6), one end of the cleaning shaft (6) penetrates the moving plate (4) and is fixedly connected with a cleaning wheel (7), the two ends of the workbench (1) away from the cleaning box (2) are provided with a guide assembly, the other end of the workbench (1) is provided with a groove (22), a plurality of conveying rollers (23) are rotatably connected in the groove (22), a U-shaped frame (24) is arranged above the groove (22), the U-shaped frame (24) is fixedly installed on the workbench (1), a film feeding machine (21) is fixedly installed on one end of the workbench (1) away from the U-shaped frame (24), a sealing machine (28), a heating cutting machine (29) and a heating box (30) are sequentially installed on the other end of the workbench (1) away from the U-shaped frame (24).
2. The aluminum profile packaging line according to claim 1, characterized in that, The guide assembly comprises a guide cavity (15) symmetrically arranged in the workbench (1), a bidirectional threaded rod (16) is rotatably connected in the guide cavity (15), and a moving block (17) is symmetrically arranged on the bidirectional threaded rod (16). The moving block (17) extends out of the workbench (1) and is fixedly connected with a vertical plate (18), and the vertical plate (18) is rotatably connected with a guide roller (19).
3. The aluminum profile packaging line according to claim 2, characterized in that, One end of the bidirectional threaded rod (16) extends out of the workbench (1) and is connected with the output end of a reciprocating motor (20).
4. The aluminum extrusions packaging line according to claim 1, characterized in that, A dust suction pipe (8) is symmetrically arranged below the cleaning wheel (7), the dust suction pipe (8) is connected with a fan (10) through an input pipe (9), the output end of the fan (10) is connected with a dust suction box (12) through an output pipe (11), and a filter plate (13) is fixedly connected in the dust suction box (12). An exhaust port (14) is equidistantly arranged outside the dust suction box (12).
5. The aluminum extrusions packaging line according to claim 1, characterized in that, An electric push rod (25) is fixedly installed on the inner top center of the U-shaped frame (24), the output end of the electric push rod (25) is fixedly connected with a U-shaped piece (26), and a pressing roller (27) is rotatably connected on the U-shaped piece (26).
6. The aluminum extrusions packaging line according to claim 1, characterized in that, The sealing machine (28) is symmetrically installed on the workbench (1), and heating plates (31) are symmetrically installed on the inner wall of the heating box (30).
7. The aluminum extrusions packaging line according to claim 1, characterized in that, A discharging inclined plate (32) is arranged on one end of the groove (22), and the discharging inclined plate (32) is fixedly installed outside the workbench (1).