Full-automatic counting and collecting online feeding mechanism
By using a fully automatic counting and collecting feeder mechanism, which combines a feeding conveyor belt, piecing wheels, and multiple sets of receiving plates, the problem of stacked bagged materials affecting counting is solved. This enables rapid separation, conveying, and counting, improving the smoothness and efficiency of the packaging equipment's operation.
Patent Information
- Application Number
- CN202423288190.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing packaging equipment often results in bags stacking together when conveying bagged materials, affecting counting accuracy. It also requires waiting for a certain number of materials to fall before conveying, leading to low efficiency.
The fully automatic counting and collecting feeder system includes a feeding conveyor belt, a piecing wheel, a clamping conveyor belt, and multiple sets of receiving plates. The opening and closing of the receiving plates is controlled by a counting sensor to achieve separate conveying and counting of materials, and a blockage sensor prevents jamming.
It enables rapid separation, conveying, and counting of bagged materials, improving equipment smoothness and packaging efficiency, avoiding conveyor belt waiting time, and enhancing the safety and accuracy of equipment operation.
Smart Images
Figure CN223591172U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to packing equipment, concretely relates to a full -automatic counting collection line feeding mechanism. BACKGROUND
[0002] The packing equipment is a special equipment for packing materials. The feeding mechanism is an important component of the packing equipment, and is mainly used for feeding the materials to the feeding conveyor belt, so that the materials are sent to the subsequent packing station for packing operation. At present, when the materials are transferred to the feeding conveyor belt, there are the following problems: 1. For some bagged products, the bag bodies may be stacked together during the conveying process, which will interfere with the counting of the bag bodies and affect the accuracy of the bag body feeding counting; 2. When the products need to be stacked for packaging, the feeding conveyor belt usually needs to wait for a certain number of materials to fall onto the conveyor belt before moving, which leads to low conveying efficiency. SUMMARY
[0003] In view of the deficiencies of the background art, the technical problem to be solved by the utility model is to provide a full-automatic counting collection line feeding mechanism for solving the above problems.
[0004] To this end, the utility model is implemented by adopting the following scheme:
[0005] The full-automatic counting collection line feeding mechanism is characterized by comprising a feeding conveyor belt, a page wheel is arranged in cooperation with the feeding conveyor belt, the materials can pass between the page wheel and the feeding conveyor belt, the spacing between the page wheel and the feeding conveyor belt is adapted to the thickness of a single material, a clamping conveyor belt group is arranged at the discharge end of the feeding conveyor belt, the speed of the clamping conveyor belt group is higher than that of the feeding conveyor belt, a counting sensor and a collection plate group are arranged at the discharge end of the clamping conveyor belt group, the collection plate group comprises a first collection plate group, a second collection plate group, a third collection plate group and a fourth collection plate group which are arranged in sequence from top to bottom and can be opened and closed, a feeding conveyor belt is arranged below the fourth collection plate group, and the counting sensor can control the opening and closing actions of each collection plate group according to the counted material information.
[0006] The first collection plate group comprises a first left collection plate and a first right collection plate, and further comprises a first servo motor, the first servo motor is in transmission connection with a first synchronous belt, the first left collection plate is connected with the upper half of the first synchronous belt, and the first right collection plate is connected with the lower half of the first synchronous belt.
[0007] The second collection plate group comprises a second left collection plate and a second right collection plate, the second left collection plate is connected with the piston rod of a first air cylinder, and the second right collection plate is connected with the piston rod of a second air cylinder.
[0008] The third left collecting plate is connected with a piston rod of the third cylinder, and the third right collecting plate is connected with a piston rod of the fourth cylinder.
[0009] The fourth left collecting plate is connected with an upper half of the second synchronous belt, and the fourth right collecting plate is connected with a lower half of the second synchronous belt.
[0010] A blockage sensor is further arranged above the first collecting plate group, which can feed back blockage information and control the equipment to stop.
[0011] Left and right blocking plates are arranged on both sides of the corresponding collecting plate group, and a gap slot for each collecting plate group to pass through is formed in the left and right blocking plates, the left and right blocking plates are connected with a moving adjusting assembly, and the distance between the left and right blocking plates is adjusted.
[0012] The full-automatic counting and collecting line feeding mechanism can realize the buffering and deceleration of the stacked materials by cooperating the feeding conveying belt with the page wheel, and then the bottom bagged materials are accelerated and clamped by the clamping conveying belt, so that the stacked materials are separated and conveyed, and the subsequent counting operation is realized; the counting and collecting and transferring of the materials are realized by cooperating the multiple collecting plate groups with the counting sensor, so that the materials can be quickly fed and counted and stacked, and the subsequent quick feeding can be realized during the movement of the feeding conveying belt, the conveying belt does not need to wait, and the smoothness and packaging efficiency of the equipment operation are effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model has the following drawings:
[0014] Figure 1 It is the structure schematic view of the utility model;
[0015] Figure 2 It is the sectional view of the utility model;
[0016] Figure 3 It is the plan view of the utility model;
[0017] Figure 4 It is the side view of the utility model. DETAILED DESCRIPTION
[0018] As shown in the figure, the full-automatic counting and collecting combined feeding mechanism, including the feeding conveyor belt 14, the paging wheel 13 is arranged in cooperation with the feeding conveyor belt 14, the material can pass through between the paging wheel 13 and the feeding conveyor belt 14, the spacing of the paging wheel 13 and the feeding conveyor belt 14 is adapted to the thickness of a single material, the pinch conveyor belt group is arranged at the discharge end of the feeding conveyor belt 14, the speed of the pinch conveyor belt group is faster than the feeding conveyor belt 14, specifically, the pinch conveyor belt group includes the upper pinch conveyor belt 15 and the lower pinch conveyor belt 16 arranged in cooperation, the speed of the upper and lower pinch conveyor belts remains consistent. The counting inductor 17 and the collecting plate group are arranged at the discharge end of the pinch conveyor belt group, the collecting plate group includes the first collecting plate group, the second collecting plate group, the third collecting plate group and the fourth collecting plate group arranged in order from top to bottom and can be opened and closed, the feeding conveyor belt (not shown in the figure) is arranged below the fourth collecting plate group, the counting inductor can control the opening and closing action of each collecting plate group according to the detected material counting information. Specifically, the first collecting plate group includes the first left collecting plate 20 and the first right collecting plate 3, further includes the first servo motor 12, the first servo motor 12 is in transmission connection with the first synchronous belt 10, the first left collecting plate 20 is connected with the upper half of the first synchronous belt 10, the first right collecting plate 3 is connected with the lower half of the first synchronous belt 10, by controlling the first servo motor to drive the first synchronous belt 10 to act, the first left and right collecting plates can be driven to approach each other to receive the stacking of the material, or the first left and right collecting plates can be driven to move away from each other to make the material fall through between the first left and right collecting plates. The second collecting plate group includes the second left collecting plate 23 and the second right collecting plate 4, the second left collecting plate 23 is connected with the piston rod of the first air cylinder 19, the second right collecting plate 4 is connected with the piston rod of the second air cylinder 7, by controlling the first and second air cylinders, the second left and right collecting plates can be driven to approach each other to receive the stacking of the material, or the second left and right collecting plates can be driven to move away from each other to make the material fall through between the second left and right collecting plates. The third collecting plate group includes the third left collecting plate 26 and the third right collecting plate 5, the third left collecting plate 26 is connected with the piston rod of the third air cylinder 25, the third right collecting plate 5 is connected with the piston rod of the fourth air cylinder 8, by controlling the third and fourth air cylinders, the third left and right collecting plates can be driven to approach each other to receive the stacking of the material, or the third left and right collecting plates can be driven to move away from each other to make the material fall through between the third left and right collecting plates. The fourth collecting plate group includes the fourth left collecting plate 27 and the fourth right collecting plate 6, further includes the second servo motor 11, the second servo motor 11 is in transmission connection with the second synchronous belt 9, the fourth left collecting plate 27 is connected with the upper half of the second synchronous belt 9, the fourth right collecting plate 6 is connected with the lower half of the second synchronous belt 9. By controlling the second servo motor to drive the second synchronous belt 9 to act, the fourth left and right collecting plates can be driven to approach each other to receive the stacking of the material, or the fourth left and right collecting plates can be driven to move away from each other to make the material fall through between the fourth left and right collecting plates.Further, a blocking material sensor 18 is further arranged above the first material receiving plate group, the blocking material sensor 18 can feed back blocking material information and control the equipment to stop, avoid the material to be stuck, and improve the safety of the equipment operation. Left and right material blocking plates 1 and 2 are arranged on both sides of the material receiving plate group, the left and right material blocking plates are provided with a gap slot for each material receiving plate group, the left and right material blocking plates are connected with a moving adjusting assembly, the distance between the left and right material blocking plates is adjusted, the moving adjusting assembly comprises a handle 22, the handle 22 is connected with an adjusting bolt 21, the adjusting bolt 21 is provided with a first threaded section and a second threaded section which are screwed with the left and right material blocking plates respectively, the screw directions of the first and second threaded sections are opposite, the left and right material blocking plates are provided with a sliding seat, and the rack is provided with a sliding rail matched with the sliding seat, the handle 22 drives the adjusting bolt 21 to rotate, so that the left and right material blocking plates are close to or away from each other, and the distance between the left and right material blocking plates is adjusted to adapt to the specifications of the material.
[0019] The working principle of the utility model is: material is first sent between the feeding conveyor belt 14 and the page wheel 13, if the material exists partial overlap, the material located at the upper position will be blocked by the page wheel 13 first, and the bottom material will continue to be conveyed under the driving of the feeding conveyor belt 14, then is driven by the faster material clamping conveyor belt group, so that the material can be quickly conveyed backward and separated from the overlapped material, then the material is sent out, the counting sensor 17 counts the material, the material is first stacked on the first material receiving plate group, when the counting sensor 17 senses that the number of material sent reaches the set value, the first material receiving plate group is opened, so that the material falls and is stored on the second material receiving plate group, then the controller can control the second, third and fourth material receiving plate groups to open and close adaptively according to the conveying condition of the feeding conveyor belt, realize the stacking and prestorage of the required material and the falling to the feeding conveyor belt to complete the material feeding operation.
[0020] The utility model discloses this structure, through setting up the feeding conveyor belt and the page wheel cooperation, can realize the buffer deceleration of stacked material, then cooperates the material clamping conveyor belt and carries out the acceleration of the bottom bagged material, and then realizes the separate conveying of stacked material, so as to carry out subsequent counting operation;Through setting up multiple material receiving plate groups and counting sensors, the counting, stacking and collecting of material can be realized, and the material can be conveyed quickly, so that subsequent quick feeding can be realized in the moving process of the feeding conveyor belt, and the feeding conveyor belt does not need to wait, effectively improve the smoothness and packaging efficiency of equipment operation.
Claims
1. A fully automated counting and collecting on-line dosing mechanism, characterized in that: It comprises a feeding conveyor belt (14), a page wheel (13) is arranged in cooperation with the feeding conveyor belt (14), materials can pass between the page wheel (13) and the feeding conveyor belt (14), the spacing between the page wheel (13) and the feeding conveyor belt (14) is adapted to the thickness of a single material, a clamping conveyor belt group is arranged at the discharging end of the feeding conveyor belt (14), the speed of the clamping conveyor belt group is faster than that of the feeding conveyor belt (14), a counting sensor (17) and a collecting plate group are arranged at the discharging end of the clamping conveyor belt group, the collecting plate group comprises a first collecting plate group, a second collecting plate group, a third collecting plate group and a fourth collecting plate group which are arranged in sequence from top to bottom and can be opened and closed, a feeding conveyor belt is arranged below the fourth collecting plate group, and the counting sensor can control the opening and closing actions of each collecting plate group according to the detected material counting information.
2. The fully automatic count collection on-line dosing mechanism according to claim 1, characterized in that The first collecting plate group comprises a first left collecting plate (20) and a first right collecting plate (3), further comprises a first servo motor (12), the first servo motor (12) is in driving connection with a first synchronous belt (10), the first left collecting plate (20) is connected with the upper half of the first synchronous belt (10), and the first right collecting plate (3) is connected with the lower half of the first synchronous belt (10).
3. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that The second collecting plate group comprises a second left collecting plate (23) and a second right collecting plate (4), the second left collecting plate (23) is connected with the piston rod of a first air cylinder (19), and the second right collecting plate (4) is connected with the piston rod of a second air cylinder (7).
4. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that The third collecting plate group comprises a third left collecting plate (26) and a third right collecting plate (5), the third left collecting plate (26) is connected with the piston rod of a third air cylinder (25), and the third right collecting plate (5) is connected with the piston rod of a fourth air cylinder (8).
5. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that The fourth collecting plate group comprises a fourth left collecting plate (27) and a fourth right collecting plate (6), further comprises a second servo motor (11), the second servo motor (11) is in driving connection with a second synchronous belt (9), the fourth left collecting plate (27) is connected with the upper half of the second synchronous belt (9), and the fourth right collecting plate (6) is connected with the lower half of the second synchronous belt (9).
6. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that A material blocking sensor (18) is further arranged above the first collecting plate group, and the material blocking sensor (18) can feed back material blocking information and control the equipment to stop.
7. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that Left and right material blocking plates (1) and (2) are arranged on the two sides of the corresponding collecting plate group, the left and right material blocking plates are provided with a gap slot for the collecting plate group to pass through, and the left and right material blocking plates are connected with a moving adjusting assembly to adjust the spacing of the left and right material blocking plates.
8. The fully automatic counting, collecting, on-line dosing mechanism according to claim 1, characterized in that The clamping conveyor belt group comprises a upper clamping conveyor belt (15) and a lower clamping conveyor belt (16) arranged in cooperation, and the speeds of the upper and lower clamping conveyor belts remain consistent.