Intelligent feeding and filling system

By designing an intelligent feeding and filling system, the automatic conveying, limiting, opening, filling and sealing of ton containers were realized, solving the problems of complex structure and low efficiency of existing systems, and improving filling efficiency and stability.

CN223592397UActive Publication Date: 2025-11-25RONGZHI INTELLIGENT EQUIPMENT (SUZHOU) CO LTD
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Patent Information

Application Number
CN202423324122.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-25
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing ton-bottle filling systems are complex in structure, have long filling times, and are inefficient.

Method used

An intelligent feeding and filling system was designed, including a ton container conveying component, a support component, a lateral movement control component, a cap conveying component, and a filling component, to realize the automatic conveying, limiting, cap opening, filling, and cap sealing operations of the ton containers.

Benefits of technology

It improves the efficiency of automatic filling of ton containers, realizes automated operation of ton containers, simplifies the filling process, and improves work stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223592397U_ABST
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Abstract

The utility model discloses an intelligent feeding and filling system which comprises a ton barrel conveying assembly, a first supporting assembly and a second supporting assembly are arranged on the two sides of the ton barrel conveying assembly, and a third supporting assembly is arranged at the position, located between the first supporting assembly and the second supporting assembly, of one side of the ton barrel conveying assembly. A first transverse movement control assembly is arranged on the first supporting assembly, a second transverse movement control assembly is arranged on the second supporting assembly, cover body conveying assemblies are arranged on the first supporting assembly and the second supporting assembly, and cover opening and closing assemblies are arranged at the output end of the first transverse movement control assembly and the output end of the second transverse movement control assembly correspondingly. And a filling assembly is arranged on the third supporting assembly. The intelligent feeding and filling system is ingenious in structural design and high in practicability, automatic conveying of the ton barrels, automatic limiting of the ton barrels, automatic uncovering, automatic filling and automatic covering of the ton barrels are achieved by applying the filling system, and the automatic filling efficiency of the ton barrels is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a feeding and filling system, in particular to an intelligent feeding and filling system. BACKGROUND

[0002] IBC ton barrel refers to IBC medium bulk container, which is a necessary tool for modern warehousing and transportation of liquid products. The container barrel is composed of a content container and a metal frame. The content container is blow molded from high-molecular-weight high-density polyethylene, which has high strength, corrosion resistance and good hygiene. Using container barrels for packaging can greatly reduce production, storage, transportation and operation costs, save a lot of manpower and material resources, save 35% of space compared with traditional packaging, and use forklifts for loading and unloading, reducing the troubles of manual handling. Filling: 1 ton barrel = 5 200L barrels, which reduces the troubles of repeated operation during filling and avoids waste such as leakage and spillage during filling.

[0003] In summary, the container barrel is convenient, economical and durable. With the development of internationalization, the container barrel has gradually become the mainstream product of liquid packaging. It can contain II and III hazardous goods. The maximum liquid density of II hazardous goods is 1.5g / cm3, and the liquid density of III hazardous goods is 1.8g / cm3. The product structure is reasonable and firm, and can be directly loaded and unloaded by forklifts and stacked for storage. The product is equipped with a liquid discharge valve at the bottom, which is convenient, fast, complete, safe and easy to clean, and can be used repeatedly, saving energy and being beneficial to environmental protection.

[0004] The ton barrel filling needs to be fed and filled. The existing filling system has a complex structure, long filling time and low filling efficiency. Therefore, an intelligent feeding and filling system needs to be designed. INVENTION CONTENTS

[0005] The utility model aims at solving the above problems and designs an intelligent feeding and filling system.

[0006] To achieve the above purpose, the utility model provides a technical scheme of an intelligent feeding and filling system, which comprises a ton barrel conveying assembly, first and second support assemblies are arranged on both sides of the ton barrel conveying assembly, a third support assembly is arranged between the first and second support assemblies on one side of the ton barrel conveying assembly, a first transverse movement control assembly is arranged on the first support assembly, a second transverse movement control assembly is arranged on the second support assembly, a cover conveying assembly is arranged on the first support assembly and the second support assembly, a switch cover assembly is arranged at the output end of the first transverse movement control assembly and the second transverse movement control assembly, and a filling assembly is arranged on the third support assembly.

[0007] As a further description of the technical solution, the ton barrel conveying assembly is provided with a loosening cover station, a filling station and a tightening cover station, the ton barrel conveying assembly is provided with an auxiliary baffle assembly on the side thereof, and the ton barrel conveying assembly is provided with an auxiliary limiting assembly at the loosening cover station, the filling station and the tightening cover station.

[0008] As a further description of the technical solution, the auxiliary baffle assembly comprises an auxiliary baffle strip arranged on the side of the ton barrel conveying assembly.

[0009] As a further description of the technical solution, the auxiliary limiting assembly comprises a lifting control cylinder arranged on the ton barrel conveying assembly, and a main limiting cylinder is arranged at the output end of the lifting control cylinder, and a clamping control cylinder is arranged on the side of the ton barrel conveying assembly.

[0010] As a further description of the technical solution, the first supporting assembly comprises first supporting stands arranged on both sides of the ton barrel conveying assembly, a first top connecting frame is arranged on the first supporting stand, a first transverse movement control assembly is arranged on the first top connecting frame, and a cover conveying assembly is arranged on the first supporting stand.

[0011] As a further description of the technical solution, the second supporting assembly comprises second supporting stands arranged on both sides of the ton barrel conveying assembly, a second top connecting frame is arranged on the second supporting stand, a second transverse movement control assembly is arranged on the second top connecting frame, and a cover conveying assembly is arranged on the second supporting stand.

[0012] As a further description of the technical solution, the first transverse movement control assembly comprises a first transverse movement control module arranged on the first supporting assembly, and a switch cover assembly is arranged at the output end of the first transverse movement control module.

[0013] As a further description of the technical solution, the second transverse movement control assembly comprises a second transverse movement control module arranged on the second supporting assembly, and a switch cover assembly is arranged at the output end of the second transverse movement control module.

[0014] As a further description of the technical solution, the third supporting assembly comprises a third supporting frame arranged on one side of the ton barrel conveying assembly between the first supporting assembly and the second supporting assembly, and a filling assembly is arranged on the third supporting frame.

[0015] The intelligent feeding and filling system has the advantages that the structure is ingenious, the practicality is high, the operation is stable, the ton barrel can be automatically conveyed, automatically limited, automatically opened, automatically filled and automatically sealed, and the automatic filling efficiency of the ton barrel is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is the overall structure schematic diagram of the utility model;

[0017] Fig. 2 is the overall structure schematic diagram of another view of the utility model;

[0018] Fig. 3 is the overall installation structure schematic diagram of the auxiliary limiting assembly of the utility model.

[0019] In the figure, 1, ton barrel conveying assembly; 2, first support assembly; 3, second support assembly; 4, third support assembly; 5, first transverse movement control assembly; 6, second transverse movement control assembly; 7, cover conveying assembly; 8, switch cover assembly; 9, filling assembly; 10, loosening cover station; 11, filling station; 12, tightening cover station; 13, auxiliary blocking edge assembly; 14, auxiliary limiting assembly; 15, auxiliary blocking edge strip; 16, lifting control air cylinder; 17, main limiting air cylinder; 18, clamping control air cylinder; 19, first support stand; 20, first top connecting frame; 21, second support stand; 22, second top connecting frame; 23, first transverse movement control module; 24, second transverse movement control module; 25, third support frame. DETAILED DESCRIPTION

[0020] First, the design intention of the utility model is explained, IBC ton barrel refers to IBC medium bulk container.It is a necessary tool for modern warehousing and transporting liquid products, and the container barrel is combined by inner container and metal frame, the inner container is blow molded by high molecular weight high density polyethylene, and the strength is high, corrosion resistant, and sanitary, ton barrel filling needs to load ton barrel, the existing filling system has complex structure, long filling time, and low filling efficiency, therefore, the utility model designs an intelligent loading and filling system.

[0021] The utility model will be specifically described in connection with the drawings, such as Figs. 1-3 As shown in a kind of intelligent loading and filling system, including ton barrel conveying assembly 1.

[0022] In order to facilitate the installation of first transverse movement control assembly 5, second transverse movement control assembly 6, first support assembly 2, second support assembly 3 are provided on the two sides of ton barrel conveying assembly 1.

[0023] First support assembly 2 will be described in detail, first support assembly 2 includes the first support stand 19 for being arranged at the two sides of ton barrel conveying assembly 1, first top connecting frame 20 is arranged on the first support stand 19, first transverse movement control assembly 5 is arranged on first top connecting frame 20, cover conveying assembly 7 is arranged on the first support stand 19.

[0024] The second support assembly 3 will be described in detail below. The second support assembly 3 comprises a second support stand 21 arranged on both sides of the ton barrel conveying assembly 1. A second top connecting stand 22 is arranged on the second support stand 21. A second transverse movement control assembly 6 is arranged on the second top connecting stand 22. A cover conveying assembly 7 is arranged on the second support stand 21.

[0025] In order to facilitate the movement of the switch cover assembly 8, a first transverse movement control assembly 5 is arranged on the first support assembly 2. The first transverse movement control assembly 5 will be described in detail below. The first transverse movement control assembly 5 comprises a first transverse movement control module 23 arranged on the first support assembly 2. The output end of the first transverse movement control module 23 is provided with the switch cover assembly 8.

[0026] A second transverse movement control assembly 6 is arranged on the second support assembly 3. The second transverse movement control assembly 6 will be described in detail below. The second transverse movement control assembly 6 comprises a second transverse movement control module 24 arranged on the second support assembly 3. The output end of the second transverse movement control module 24 is provided with the switch cover assembly 8.

[0027] In order to facilitate the conveying of the cover, a cover conveying assembly 7 is arranged on the first support assembly 2 and the second support assembly 3.

[0028] In order to facilitate the installation of the filling assembly 9, a third support assembly 4 is arranged between the first support assembly 2 and the second support assembly 3 on one side of the ton barrel conveying assembly 1. The third support assembly 4 will be described in detail below. The third support assembly 4 comprises a third support stand 25 arranged between the first support assembly 2 and the second support assembly 3 on one side of the ton barrel conveying assembly 1. The third support stand 25 is provided with the filling assembly 9.

[0029] In order to facilitate the switch cover operation, a first transverse movement control assembly 5 is arranged on the first support assembly 2. The output end of the first transverse movement control assembly 5 and the second transverse movement control assembly 6 is provided with the switch cover assembly 8.

[0030] In order to facilitate the filling operation, a filling assembly 9 is arranged on the third support assembly 4.

[0031] A loosening cover station 10, a filling station 11, and a tightening cover station 12 are arranged on the ton barrel conveying assembly 1. In order to facilitate the blocking of the ton barrel, an auxiliary blocking assembly 13 is arranged on the side of the ton barrel conveying assembly 1. The auxiliary blocking assembly 13 will be described in detail below. The auxiliary blocking assembly 13 comprises an auxiliary blocking strip 15 arranged on the side of the ton barrel conveying assembly 1.

[0032] In order to facilitate the ton barrel for loosening cover operation, filling operation, screwing cover operation, limit, the auxiliary limiting assembly 14 is arranged at the loosening cover station 10, the filling station 11 and the screwing cover station 12 of the ton barrel conveying assembly 1, and the auxiliary limiting assembly 14 will be described in detail below, the auxiliary limiting assembly 14 comprises a lifting control cylinder 16 arranged on the ton barrel conveying assembly 1, and the output end of the lifting control cylinder 16 is provided with a main limiting cylinder 17, and the ton barrel conveying assembly 1 is provided with a clamping control cylinder 18 on the side.

[0033] The specific structure of the utility model is described in detail above, and the working principle of the utility model will be described below: the ton barrel is placed on the ton barrel conveying assembly 1 for conveying, the ton barrel is conveyed to the loosening cover station 10, one side of the ton barrel is limited by the auxiliary baffle strip 15 of the loosening cover station 10, then the main limiting cylinder 17 is driven to rise by the lifting control cylinder 16, the ton barrel is stopped on the ton barrel conveying assembly 1 by the main limiting cylinder 17, then the ton barrel is clamped by the clamping control cylinder 18, and the ton barrel is ensured to be stable and immovable.

[0034] The cover body on the ton barrel is loosened by the first transverse movement control module 23 driving the switch cover assembly 8, and the cover body is placed on the cover body conveying assembly 7 under the action of the first transverse movement control module 23, the ton barrel is loosened by the clamping control cylinder 18, the ton barrel is loosened by the main limiting cylinder 17, and the main limiting cylinder 17 is driven to descend by the lifting control cylinder 16.

[0035] The ton barrel is conveyed to the filling station 11 by the ton barrel conveying assembly 1, one side of the ton barrel is limited by the auxiliary baffle strip 15 of the filling station 11, then the main limiting cylinder 17 is driven to rise by the lifting control cylinder 16, the ton barrel is stopped on the ton barrel conveying assembly 1 by the main limiting cylinder 17, then the ton barrel is clamped by the clamping control cylinder 18, and the ton barrel is ensured to be stable and immovable.

[0036] The ton barrel is filled by the filling assembly 9, after filling, the ton barrel is loosened by the clamping control cylinder 18, the ton barrel is loosened by the main limiting cylinder 17, and the main limiting cylinder 17 is driven to descend by the lifting control cylinder 16, the ton barrel is conveyed to the screwing cover station 12 by the ton barrel conveying assembly 1, one side of the ton barrel is limited by the auxiliary baffle strip 15 of the screwing cover station 12, then the main limiting cylinder 17 is driven to rise by the lifting control cylinder 16, the ton barrel is stopped on the ton barrel conveying assembly 1 by the main limiting cylinder 17, then the ton barrel is clamped by the clamping control cylinder 18, and the ton barrel is ensured to be stable and immovable.

[0037] The second lateral movement control module 24 drives the cover opening and closing assembly 8 to clamp the cover on the cover conveying assembly 7 and transport the cover to the ton container. The cover opening and closing assembly 8 then screws the cover onto the ton container. After the cover is screwed on, the clamping control cylinder 18 releases the ton container, and the main limit cylinder 17 releases the ton container. The lifting control cylinder 16 drives the main limit cylinder 17 to descend, and the ton container is conveyed by the ton container conveying assembly 1. The intelligent feeding and filling system of this technical solution has a clever structural design, strong practicality, and stable operation. Using this filling system, automatic conveying, automatic limiting, automatic opening, automatic filling, and automatic sealing of the ton container are realized, effectively improving the automatic filling efficiency of the ton container.

[0038] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. An intelligent feeding and filling system, characterized in that, The container includes a ton container conveying assembly (1), on both sides of which a first support assembly (2) and a second support assembly (3) are provided. On one side of the ton container conveying assembly (1), between the first support assembly (2) and the second support assembly (3), a third support assembly (4) is provided. A first lateral movement control assembly (5) is provided on the first support assembly (2), and a second lateral movement control assembly (6) is provided on the second support assembly (3). A cover conveying assembly (7) is provided on the first support assembly (2) and the second support assembly (3). A cover opening and closing assembly (8) is provided at the output end of both the first lateral movement control assembly (5) and the second lateral movement control assembly (6). A filling assembly (9) is provided on the third support assembly (4).

2. The intelligent feeding and filling system according to claim 1, characterized in that, The ton container conveying assembly (1) is provided with a cap loosening station (10), a filling station (11), and a cap tightening station (12). An auxiliary side guard assembly (13) is provided on the side of the ton container conveying assembly (1). An auxiliary limiting assembly (14) is provided at each of the cap loosening station (10), the filling station (11), and the cap tightening station (12).

3. The intelligent feeding and filling system according to claim 2, characterized in that, The auxiliary side guard assembly (13) includes an auxiliary side guard strip (15) disposed on the side of the ton conveying assembly (1).

4. The intelligent feeding and filling system according to claim 2, characterized in that, The auxiliary limiting component (14) includes a lifting control cylinder (16) disposed on the ton conveying component (1), a main limiting cylinder (17) disposed at the output end of the lifting control cylinder (16), and a clamping control cylinder (18) on the side of the ton conveying component (1).

5. The intelligent feeding and filling system according to claim 1, characterized in that, The first support assembly (2) includes a first support frame (19) disposed on both sides of the ton conveying assembly (1), a first top connecting frame (20) disposed on the first support frame (19), a first lateral movement control assembly (5) disposed on the first top connecting frame (20), and a cover conveying assembly (7) disposed on the first support frame (19).

6. The intelligent feeding and filling system according to claim 5, characterized in that, The second support assembly (3) includes a second support frame (21) disposed on both sides of the ton barrel conveying assembly (1), a second top connecting frame (22) disposed on the second support frame (21), a second lateral movement control assembly (6) disposed on the second top connecting frame (22), and a cover conveying assembly (7) disposed on the second support frame (21).

7. The intelligent feeding and filling system according to claim 1, characterized in that, The first lateral movement control component (5) includes a first lateral movement control module (23) disposed on the first support component (2), and the output end of the first lateral movement control module (23) is provided with a switch cover component (8).

8. The intelligent feeding and filling system according to claim 1, characterized in that, The second lateral movement control component (6) includes a second lateral movement control module (24) disposed on the second support component (3), and the output end of the second lateral movement control module (24) is provided with a switch cover assembly (8).

9. The intelligent feeding and filling system according to claim 1, characterized in that, The third support assembly (4) includes a third support frame (25) located between the first support assembly (2) and the second support assembly (3) on one side of the ton conveying assembly (1), and a filling assembly (9) is provided on the third support frame (25).