Dyeing equipment
By designing automated fabric clamping components and transmission systems for dyeing equipment, the health risks caused by operator exposure to dyes have been resolved, achieving automation and improved safety in the dyeing process.
Patent Information
- Application Number
- CN202423248574.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing dyeing equipment, operators need to come into contact with dyes during the dyeing process, which poses health risks.
A dyeing device was designed, which uses an automated fabric clamping assembly and transmission system to achieve automated dyeing of fabrics through rollers, slide rails and transmission belts, reducing manual contact with dyes.
It reduces direct contact between operators and dyes, lowers health risks, and increases the automation level of the dyeing process.
Smart Images

Figure CN223593025U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to dyeing technical field, concretely relates to a dyeing equipment. BACKGROUND
[0002] Textile is one of the indispensable articles in our life, clothes, home textile products, curtains and the like in life are all made of various different color textiles, and different color textiles are finally obtained by dyeing white cloth, and currently, dyeing of cloth is basically completed in a dye vat.
[0003] Currently, the dyeing device is driven by a driving motor to drive cloth to contact dye in the dye vat for dyeing, and before cloth starts to be dyed, an operator basically needs to hold cloth to pass through the dye vat first and then place it on a collecting rack, so that the operator needs to contact the dye, and the dye is a chemical component, which can bring unnecessary influence on the operator's health.
[0004] Therefore, in view of the above technical problems, it is necessary to provide a dyeing equipment.
[0005] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the utility model and should not be regarded as an acknowledgment or any form of suggestion that this information forms prior art that is publicly known. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims at providing a dyeing equipment, which can solve the problem of unnecessary influence on the operator's health caused by manual contact with dye during dyeing.
[0007] In order to achieve the above purpose, a dyeing equipment is provided in a specific embodiment of the utility model, which comprises a dyeing box and a cloth collecting table.
[0008] A cloth feeding roller is installed on the dyeing box, a first thread collecting shaft is arranged below the cloth feeding roller, a guide roller is installed in the dyeing box, a pair of slide rails are installed below the guide roller, a pull rope is arranged in the pair of slide rails, and a roller is fixedly connected to the pull rope.
[0009] The cloth collecting table is installed on one side of the dyeing box, a pair of first supports are fixed to the cloth collecting table, a lower pressing roller is rotatably arranged between the pair of first supports, a slide rod is arranged on the pair of first supports, a moving block is slidably arranged on the slide rod, an upper pressing roller is rotatably arranged between the pair of moving blocks, a second support is fixed to the cloth collecting table, a transmission assembly is installed on the second support, a hook plate is fixed to the second support, a pulley is rotatably arranged on the second support, and a dye collecting disc is arranged at the bottom of the lower pressing roller.
[0010] In one or more embodiments of the utility model, the fixed half circle is fixed on the roller, and is used for placing the cloth clamping assembly, and the elastic buckle is fixed on the fixed half circle, and is used for clamping the cloth clamping assembly.
[0011] In one or more embodiments of the utility model, the cloth clamping assembly comprises a pair of cloth clamping teeth, which are used for clamping the cloth, a hinge is arranged between the pair of cloth clamping teeth, which is used for rotating the pair of cloth clamping teeth, a pair of fixed rings are arranged at both ends of the cloth clamping teeth, which are used for being sleeved on both ends of the pair of cloth clamping teeth, and the cloth clamping teeth are fixed, so that the cloth clamping teeth clamp the cloth, and the fixed rings are clamped on the fixed half circle.
[0012] In one or more embodiments of the utility model, the first take-up shaft is fixed with a first take-up ring, one end of the first take-up ring is fixedly connected with the pull rope, and the first take-up shaft is connected with a first crank handle at one end outside the dyeing box, the first crank handle drives the first take-up shaft to rotate, and the pull rope is wound on the first take-up ring.
[0013] In one or more embodiments of the utility model, the fixed block is fixed on the end of the sliding rod away from the first support, a spring is fixed between the fixed block and the moving block, the elastic force of the spring pushes the moving block to the first support, so that the upper compression roller is pressed to the lower compression roller, a pair of rotating rods are rotatably connected between the first support and the moving block, and the moving block is supported.
[0014] In one or more embodiments of the utility model, the rotating rod is provided with a supporting block, the supporting block provides longitudinal limiting support force for the pair of rotating rods, the pair of rotating rods are rotatably connected, a groove is dug on the sliding rail close to the first support, a rotating shaft is installed in the groove, a top block is rotatably arranged on the rotating shaft, and the top block is close to the connecting position of the pair of rotating rods; when the roller slides to the top block in the sliding rail, the top block is extruded outward, the rotating rod is pushed, at this time, the moving block is not supported by the rotating rod, and the moving block is extruded downward due to the elastic force of the spring, and the upper compression roller is extruded to the lower compression roller.
[0015] In one or more embodiments of the utility model, the transmission assembly comprises a transmission shaft, which is used for transmitting kinetic energy, a fixed body is fixed on the transmission shaft, which is used for placing the cloth clamping assembly, a locking body is rotatably connected on the fixed body, which is used for locking the cloth clamping assembly, a lock head and a lock tail are arranged on the locking body, when the cloth clamping assembly slides to the lock tail through the hook plate, the lock tail is extruded downward, the locking body is driven to rotate, the lock head is moved downward and locks the cloth clamping assembly.
[0016] In one or more embodiments of the utility model, one pair of elastic clamping bodies is arranged on the fixed body and is used for clamping the tooth buckle, one pair of rotating connecting rods are rotatably connected to the elastic clamping bodies, a straight rod is rotatably connected between the rotating connecting rods, the rotating connecting rods are pinched inward, the rotating connecting rods are connected through the straight rod, the elastic clamping bodies are opened outward to release the tooth buckle, the tooth buckle is clamped on the elastic clamping body, and the locking body is fixed, thereby locking the cloth clamping assembly.
[0017] In one or more embodiments of the utility model, the transmission shaft is connected with a transmission belt on the other side of the second support, the transmission belt is connected with a driving motor on the end away from the transmission shaft, and the driving motor provides driving power.
[0018] In one or more embodiments of the utility model, a second take-up shaft is arranged on the cloth collecting table, a second take-up ring is fixed on the second take-up shaft, the second take-up ring is fixedly connected to the end of the pull rope away from the first take-up ring, the second take-up shaft is connected with a second crank handle at the end outside the cloth collecting table, the second crank handle drives the second take-up shaft to rotate, and the pull rope is wound around the second take-up shaft.
[0019] Compared with the prior art, the utility model discloses a related structure design, reduces the operation worker contact dye, thereby making dye not easy to bring unnecessary influence to operation worker health. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments in the utility model, and other drawings can be obtained according to these drawings without creating labor for those skilled in the art.
[0021] Figure 1 It is an embodiment of the utility model that the structure shown in A in the figure is a perspective view of a dyeing equipment;
[0022] Figure 2 It is an embodiment of the utility model that the structure shown in B in the figure is a schematic view; Figure 1
[0023] Figure 3 It is an embodiment of the utility model that the structure shown in A in the figure is a perspective view of a dyeing equipment;
[0024] Figure 4 It is an embodiment of the utility model that the structure shown in B in the figure is a schematic view;
[0025] Figure 5 It is an embodiment of the utility model that the structure shown in B in the figure is a schematic view; Figure 4
[0026] Figure 6 It is the structural schematic view of the first support in one embodiment of the utility model;
[0027] Figure 7 It is the structural schematic view of the first support in one embodiment of the utility model; Figure 6 It is the structural schematic view of the first support in one embodiment of the utility model;
[0028] Figure 8 It is the structural schematic view of the second support in one embodiment of the utility model;
[0029] Figure 9 It is the left view of the second support in one embodiment of the utility model;
[0030] Figure 10 It is the structural schematic view of the transmission assembly in one embodiment of the utility model;
[0031] Figure 11 It is the structural schematic view of the transmission assembly in one embodiment of the utility model.
[0032] Main figure mark explanation:
[0033] 1-dyeing box, 101-guide roller, 102-first handle, 103-breadth clamping assembly, 104-feeding roller, 105-slideway, 106-first take-up shaft, 107-roller, 108-fixed half circle, 109-elastic buckle, 110-pulling rope, 111-first take-up ring, 112-fixed ring, 113-breadth clamping tooth, 114-hinge, 2-breadth collecting table, 201-first support, 202-second support, 203-upper pressure roller, 204-lower pressure roller, 205-moving block, 206-slideway, 207-fixed block, 208-dye collecting disc, 209-spring, 210-rotating rod, 211-rotating shaft, 212-top block, 213-second take-up shaft, 214-second handle, 215-second take-up ring, 216-driving motor, 217-transmission belt, 218-hook plate, 219-pulley, 220-transmission assembly, 221-transmission shaft, 222-fixed body, 223-locking body, 224-lock tail, 225-elastic clamping body, 226-rotating rod, 227-straight rod, 228-tooth buckle, 229-supporting block, 230-lock head. DETAILED DESCRIPTION
[0034] In order to make the personnel in the technical field better understand the technical scheme in the utility model, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor should belong to the protection scope of the utility model.
[0035] As Figures 1 to 11 shown, the utility model discloses a dyeing equipment, including: dyeing box 1, cloth receiving table 2.
[0036] As Figures 1 to 5 shown, the dyeing box 1 is installed with cloth feeding roller 104, and the cloth enters from cloth feeding roller 104 top. First take-up shaft 106 is arranged below cloth feeding roller 104, and first take-up shaft 106 rotates and collects pull rope 110. The guide roller 101 is installed in the dyeing box 1 and is used to guide the cloth. A pair of slide rails 105 are installed below the guide roller 101 and are used for the sliding of the roller 107. The pull rope 110 is arranged in the slide rail 105, and the roller 107 is fixedly connected to the pull rope 110. The pull rope 110 pulls the roller 107 to move in the slide rail 105. The fixed half circle 108 is fixed on the roller 107 and is used to place the cloth clamping assembly 103. The elastic buckle 109 is fixed on the fixed half circle 108 and is used to clamp the cloth clamping assembly 103. The cloth clamping assembly 103 is arranged between a pair of rollers 107 and is used to clamp the beginning of the cloth. Each piece of cloth uses a cloth clamping assembly 103.
[0037] As Figures 1 to 5 shown, the cloth clamping assembly 103 includes a pair of cloth clamping teeth 113, which are used to clamp the cloth. The hinge 114 is arranged between the pair of cloth clamping teeth 113 and is used to rotate the pair of cloth clamping teeth 113. The pair of fixed rings 112 are arranged at both ends of the cloth clamping teeth and are used to be sleeved on both ends of the pair of cloth clamping teeth 113. The fixed rings 112 are fixed on the fixed half circle 108 to fix the cloth clamping teeth 113. The first take-up ring 111 is fixed on the first take-up shaft 106. One end of the first take-up ring 111 is fixedly connected to the pull rope 110. The first take-up shaft 106 is connected to the first crank 102 at one end outside the dyeing box 1. The first crank 102 drives the first take-up shaft 106 to rotate, and the pull rope 110 is wound around the first take-up ring 111.
[0038] As Figures 1 to 11 shown, the cloth receiving table 2 is installed on one side of the dyeing box 1 and serves as a supporting platform. The cloth receiving table 2 is fixed with a pair of first supports 201, which serve as supporting roles. The lower pressing roller 204 is rotatably arranged between the pair of first supports 201. The slide rod 206 is arranged on the pair of first supports 201. The moving block 205 is slidably arranged on the slide rod 206. The moving block 205 slides on the slide rod 206. The upper pressing roller 203 is rotatably arranged between the pair of moving blocks 205. The upper pressing roller 203 and the lower pressing roller 204 are pressed against each other to squeeze out the excess dye of the cloth passing through the middle. The second support 202 is fixed on the cloth receiving table 2 and serves as a supporting role. The transmission assembly 220 is installed on the second support 202 and is used to collect the dyed cloth.
[0039] As Figures 1 to 11As shown, the second support 202 is fixed with a hook plate 218, which hooks the cloth clamping assembly on the fixed half ring 108 off the fixed half ring 108, and then slides into the fixed body 222 through the hook plate 218. The pulley 219 is rotatably arranged on the second support 202, and the pull rope 110 slides on the pulley 219. The dye collection disc 208 is arranged at the bottom of the lower pressing roller 204, which collects the excess dye squeezed out by the upper pressing roller 203 and the lower pressing roller 204, and flows into the dyeing box 1. The fixed block 207 is fixed at the end of the slide rod 206 away from the first support 201, and the spring 209 is fixed between the fixed block 207 and the moving block 205. The elastic force of the spring 209 pushes the moving block 205 towards the first support 201, so as to press the upper pressing roller 203 towards the lower pressing roller 204. A pair of rotating rods 210 are rotatably connected between the first support 201 and the moving block 205, which support the moving block 205.
[0040] As shown in Figures 1 to 11 The rotating rod 210 is provided with a support block 229, which provides longitudinal limiting support force for the pair of rotating rods 210. The pair of rotating rods 210 are rotatably connected, and the groove is excavated on the slide rail 105 near the first support 201. The rotating shaft 211 is installed in the groove, and the top block 212 is rotatably arranged on the rotating shaft 211. The top block 212 is close to the connection between the pair of rotating rods 210. When the roller 107 slides to the top block 212 in the slide rail 105, the top block 212 is extruded outward, pushing the rotating rod 210. At this time, the moving block 205 is not supported by the rotating rod 210, and the moving block 205 is extruded downward by the elastic force of the spring 209, and the upper pressing roller 203 is extruded towards the lower pressing roller 204.
[0041] As shown in Figures 1 to 11 The transmission assembly 220 includes a transmission shaft 221 for transmitting kinetic energy, and the fixed body 222 is fixed on the transmission shaft 221 for placing the cloth clamping assembly 103. The locking body 223 is rotatably connected on the fixed body 222 for locking the cloth clamping assembly 103. The locking body 223 is provided with a lock head 230 and a lock tail 224. When the cloth clamping assembly 103 slides to the lock tail 224 through the hook plate 218, the lock tail 224 is extruded downward, driving the locking body 223 to rotate, so that the lock head 230 moves downward and locks the cloth clamping assembly 103. A pair of elastic clamping bodies 225 are arranged on the fixed body 222 for clamping the tooth buckle 228. The rotating rod 226 is rotatably connected on the pair of elastic clamping bodies 225, and the straight rod 227 is rotatably connected between the pair of rotating rods 226. The rotating rod 226 is pinched inward, and the elastic clamping body 225 is opened outward through the straight rod 227, so as to release the tooth buckle 228. The tooth buckle 228 is fixed near the locking body 223 and clamped on the elastic clamping body 225, so as to fix the locking body 223 and lock the cloth clamping assembly 103.
[0042] As shown in Figures 1 to 11As shown, the transmission shaft 221 is connected with a transmission belt 217 through the other side of the second support 202, the transmission belt 217 is connected with the driving motor 216 away from the transmission shaft 221, and the driving motor 216 provides driving kinetic energy. The second take-up shaft 213 is arranged on the cloth collecting table 2, the second take-up shaft 213 is fixed with the second take-up ring 215, the second take-up ring 215 is fixedly connected with one end of the pull rope 110 away from the first take-up ring 106, and the second take-up shaft 213 is connected with the second crank 214 at one end outside the cloth collecting table 2. The second crank 214 drives the second take-up shaft 213 to rotate, and the pull rope 110 is wound on the second take-up shaft 213.
[0043] Working principle: first, the dyeing box 1 is put into the corresponding pigment, then the first crank 102 is rotated, the first crank 102 drives the first take-up ring 111 to rotate through the first take-up shaft 106, the first take-up ring 111 pulls the pull rope 110, and the pull rope 110 is wound on the first take-up ring 111. The first pull rope 110 pulls the roller 107, and after the roller 107 is pulled below the cloth feeding roller 104, the cloth clamping assembly 103 is taken out, the fixed ring 112 is taken out, the cloth clamping teeth 113 are opened, the beginning of the cloth is clamped on the cloth clamping teeth 113, the fixed ring 112 is sleeved on both ends of the cloth clamping teeth 113, and the cloth clamping teeth 113 are fixed. Then, holding the cloth clamping assembly 103 with the cloth, the cloth clamping assembly 103 is clamped on the knife fixed half ring 108 through the elastic buckle 109.
[0044] Then the second crank 214 is rotated, the second take-up ring 215 is rotated through the second take-up shaft 213, the second take-up ring 215 pulls the pull rope 110, and the pull rope 110 is wound in the second take-up ring 215. The pull rope 110 pulls the roller 111 and moves along the path of the slide rail 105. A pair of rollers 111 drive the cloth clamping assembly 103 to move along the path of the slide rail 105. The cloth clamping assembly 103 pulls the cloth, first passes above the cloth feeding roller 104, then passes below the plurality of guide rollers 101 after entering the dyeing box 1, and then moves out of the dyeing box 1 along the slide rail 105 and passes between the upper pressing roller 203 and the lower pressing roller 204.
[0045] After the roller 111 passes between the upper pressing roller 203 and the lower pressing roller 204, the roller 111 contacts one end of the top block 212, the top block 212 rotates along the rotating shaft 211, the other end contacts the connection of the pair of rotating rods 210, the rotating rod 210 is pushed out, the rotating rod 210 is out of the supporting state, the moving block 205 moves downward due to the elastic force of the spring 209, the moving block 202 drives the upper pressing roller 203 to move toward the lower pressing roller 204 and clamps, at this time, the cloth passes through the middle, and the upper pressing roller 203 and the lower pressing roller 204 squeeze the excess pigment on the cloth to flow into the dye collecting disc 208 below, and then flow into the dyeing box 1.
[0046] Then the pull rope 110 pulls the roller 107 to continue moving forward, when moving to the hook plate 218, the hook plate 218 hooks the cloth clamping assembly 103 to hook it out of the fixed half ring 108, and then the cloth clamping assembly 103 slides along the downward sliding path of the hook plate 218 and falls into the fixed body 222, and the cloth clamping assembly 103 contacts the lock tail 224 on the locking body 223 during falling, and at the same time, the lock tail 224 is pressed downward, and the locking body 223 is driven to rotate, so that the lock head 230 moves downward and clamps the cloth clamping assembly 103, and the tooth buckle 228 is locked on the elastic clamping body 225 to lock the cloth clamping assembly 103;
[0047] Finally, the driving motor 216 is started, the driving motor 216 drives the transmission shaft 221 to rotate through the transmission belt 217, the transmission shaft 221 drives the cloth clamping assembly 103 on the fixed body 222 to rotate, and the dyed cloth is wound on the cloth clamping assembly, and finally, after the cloth dyeing is completed, the rotating rod 226 is pinched inward, the rotating rod 226 expands the elastic clamping body 225 outward through the straight rod 227, so that the tooth buckle 228 is loosened, the fixed ring 112 at both ends of the cloth clamping assembly 103 is lifted, and the cloth can be taken out.
[0048] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0049] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A dyeing apparatus, characterized in that, include: A dyeing box is provided with a fabric feed roller and a first take-up shaft below the fabric feed roller. A guide roller is installed inside the dyeing box and a pair of slide rails are installed below the guide rollers. A pull rope is installed inside the pair of slide rails and a roller is fixedly connected to the pull rope. A fabric receiving table is installed on one side of the dyeing box. The fabric receiving table is fixed with a pair of first supports. A lower pressure roller is rotatably arranged between the pair of first supports. A sliding rod is arranged on the pair of first supports. A moving block is slidably arranged on the sliding rod. An upper pressure roller is rotatably arranged between the pair of moving blocks. A second support is fixed on the fabric receiving table. A transmission component is installed on the second support. A hook plate is fixed on the second support. A pulley is rotatably arranged on the second support. A dye collection tray is arranged at the bottom of the lower pressure roller.
2. The dyeing apparatus according to claim 1, characterized in that, A fixed half-circle is fixed on the roller, and an elastic buckle is fixed on the fixed half-circle. A fabric clamping assembly is provided between a pair of rollers.
3. The dyeing equipment according to claim 2, characterized in that, The fabric clamping assembly includes a pair of fabric clamping teeth, a hinge is provided between the pair of fabric clamping teeth, and a pair of fixing rings are provided at both ends of the fabric clamping teeth, the fixing rings being engaged with the fixing half-circle.
4. The dyeing apparatus according to claim 1, characterized in that, A first take-up ring is fixed on the first take-up shaft, and the first take-up ring is fixedly connected to one end of the pull rope. A first crank handle is connected to one end of the first take-up shaft located outside the dyeing box.
5. The dyeing apparatus according to claim 1, characterized in that, A fixed block is fixed to the end of the slide rod away from the first support. A spring is fixed between the fixed block and the moving block. A pair of rotating rods are rotatably connected between the first support and the moving block.
6. The dyeing apparatus according to claim 5, characterized in that, A support block is provided on the rotating rod, and a pair of rotating rods are rotatably connected. A groove is carved on the slide rail near the first support, and a rotating shaft is installed in the groove. A top block is rotatably provided on the rotating shaft, and the top block is near the connection of the pair of rotating rods.
7. The dyeing apparatus according to claim 1, characterized in that, The transmission assembly includes a transmission shaft, a fixed body is fixed on the transmission shaft, a locking body is rotatably connected to the fixed body, and the locking body is provided with a lock head and a lock tail.
8. The dyeing apparatus according to claim 7, characterized in that, The fixing body is provided with a pair of elastic clips, and a rotating rod is rotatably connected to the pair of elastic clips. A straight rod is rotatably connected between the pair of rotating rods, and a toothed buckle is fixed near the locking body.
9. A dyeing apparatus according to claim 8, characterized in that, The drive shaft passes through the other side of the second support and is connected to a drive belt. The end of the drive belt away from the drive shaft is connected to a drive motor.
10. A dyeing apparatus according to claim 1, characterized in that, The take-up table is provided with a second take-up shaft, and a second take-up ring is fixed on the second take-up shaft. The second take-up ring is fixedly connected to the end of the pull rope away from the first take-up ring. A second crank is connected to the end of the second take-up shaft located outside the take-up table.