An outdoor waterproof LED lamp

By incorporating a solder joint in the outdoor waterproof LED light to restrict the movement of the resistor and conductor, and combining this with an interference fit between the soft rubber plug and the resistor, the problem of water leakage from the empty lamp holder is solved, resulting in higher waterproof capability and a more stable electrical connection, thus extending the lamp's lifespan.

CN223595701UActive Publication Date: 2025-11-25DONGGUAN HUADENG LIGHTING CO LTD
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Patent Information

Application Number
CN202422362476.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-11-25
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing outdoor LED lights are prone to water seepage in the gap between the empty bulb and the lamp cover, leading to oxidation and corrosion of the wires. Furthermore, the waterproof components are difficult to replace after prolonged exposure to heat, affecting circuit safety and lifespan.

Method used

An outdoor waterproof LED light is designed. By setting welded parts for resistors and conductors at both ends of the plug to restrict its movement, and combining the soft rubber plug with the resistor through interference fit, the welded parts are used to seal the perforation to ensure a stable connection between the resistor and conductor. The connection gap between the empty cup lamp holder and the lamp cover is sealed by a waterproof ring, simplifying the replacement and maintenance process.

Benefits of technology

It improves the lamp's waterproof capability, enhances the stability of the fixed connection between the resistor and conductor, simplifies the replacement and maintenance process, and extends the lamp's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an outdoor waterproof LED lamp, it includes lamp shade, light source board, empty cup lamp holder and plug part, when the plug part is located in empty cup lamp holder, the circumferential wall of plug part and empty cup lamp holder inner circumferential wall close tightly and fit, the top wall of plug part and empty cup lamp holder inner bottom wall away from lamp shade close tightly, be connected with resistance on the light source board, one end of plug part away from lamp shade is equipped with electrically conductive body, one end of resistance and light source board electricity is connected, and the other end penetrates electrically conductive body and extends to lamp part top end, the electrically conductive body opens the first pin of the perforation of resistance one end and is worn, the perforation place covers the welding part, the welding part is used to connect the first pin of resistance and electrically conductive body. The utility model has light source board protruding in empty cup lamp holder, and the plug part can be pulled out synchronously by pulling light source board, when the plug part has breakage, can conveniently replace plug part, make the plug part more easily repair and replace effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of waterproof lamp, especially to an outdoor waterproof LED lamp. BACKGROUND

[0002] Most of the outdoor LED bulbs adopt SMD patch light source or LED filament. Due to limited heat dissipation conditions, the luminous brightness cannot be designed too high, and the light efficiency is general. The outdoor LED bulb also needs to be waterproof. Most of the similar products on the market only do waterproof treatment on the lampshade. The gap between the hollow cup lamp holder and the lampshade is easy to penetrate water, which is also invisible to the naked eye. Long-term use can easily cause oxidation and corrosion of the internal wires of the hollow cup lamp holder, causing circuit hazards and maintenance. Although many waterproof structures consider this situation and install waterproof parts inside the hollow cup lamp holder, the waterproof parts are damaged by heat for a long time, which causes melting or deformation in the hollow cup lamp holder, resulting in poor waterproof effect and difficulty in removing and replacing. SUMMARY

[0003] In order to improve the waterproof ability of the LED lamp and prolong the service life of the lamp body, the utility model provides an outdoor waterproof LED lamp.

[0004] The outdoor waterproof LED lamp provided by the utility model adopts the following technical scheme:

[0005] An outdoor waterproof LED lamp comprises a lampshade, a light source plate, a hollow cup lamp holder and a plug part. When the plug part is located in the hollow cup lamp holder, the peripheral wall of the plug part is tightly attached to the inner peripheral wall of the hollow cup lamp holder, and the top wall of the plug part is tightly attached to the inner bottom wall of the hollow cup lamp holder away from the lampshade.

[0006] The light source plate is connected with a resistor, one end of the plug part away from the lampshade is provided with a conductive body, one end of the resistor is electrically connected with the light source plate, the other end of the resistor penetrates through the conductive body and extends to the top end of the lamp part, the conductive body is provided with a through hole for the first pin of the resistor to penetrate out, and the through hole is covered with a welding part.

[0007] The resistor and the conductive body arranged at both ends of the plug part are limited in movement by the welding part, so that the resistor is not easy to separate from the plug part, and the conductive body is also not easy to separate from the plug part. The light source plate protrudes outside the hollow cup lamp holder, so that the plug part can be pulled out synchronously by pulling the light source plate. When the plug part is damaged, the plug part can be conveniently replaced, so that the plug part is more easy to maintain and replace, and the stability of the fixed connection of the conductive body and the resistor with the plug part and the simplicity of assembly are improved.

[0008] The welding part closes the open end of the perforation, so that water is not easy to flow into the interior of the lamp from the perforation, and the welding part can further fix the first pin of the resistor, so that the resistor is stably installed in the waterproof seat, and the resistor and the conductor are fixed by the welding part, so that the stable conduction of the resistor and the conductor is maintained, and the conductor is further fixed to prevent the conductor from being separated from the plug part, which is beneficial to improve the connection tightness of the overall structure.

[0009] Preferably, the light source plate is provided with an LED light source, and the LED light source is provided with a COB packaging layer, which has better light efficiency and heat dissipation performance than an SMD lamp bead.

[0010] The specific structure of the light source plate except the packaging layer is prior art, and the setting position and connection relationship of the lamp bead, PCB and rectifier included in the light source plate will not be described in detail.

[0011] Preferably, the welding part is a tin bead.

[0012] Preferably, the hollow cup lamp holder is connected with the end of the lampshade through a thread, so that the waterproof ring provided on the bottom surface of the plug part abuts against the inner surface of the hollow cup lamp holder.

[0013] The waterproof ring is driven to move by the connection of the hollow cup lamp holder and the lampshade, so that the waterproof ring is clamped between the hollow cup lamp holder and the lampshade, further sealing the connection gap between the hollow cup lamp holder and the lampshade, so that the waterproof ability of the overall waterproof lamp is stronger.

[0014] Preferably, the plug part is provided with a plug hole, the resistor is plugged into the plug hole, the plug part is a soft rubber plug, and the resistor is in interference fit with the plug hole.

[0015] The resistor is fixed by the interference fit between the rubber plug and the resistor, so that the fixing operation of the resistor is simple.

[0016] Preferably, the plug part is further provided with a connecting hole, the connecting hole is in communication with the plug hole, and the conductor is plugged into the connecting hole and abuts against the inner side wall thereof.

[0017] The connecting hole and the plug hole can guide the first pin of the resistor, so that the first pin of the resistor is more easily penetrated through the conductor, the resistor is more easily assembled on the plug part, and the conductor is pre-fixed, so that the installation and cooperation between the conductor and the plug part are more easily operated.

[0018] Preferably, the conductor includes a plug column and a copper cap, the side wall of the plug column is in interference fit with the hole wall of the connecting hole, and the diameter of the copper cap is greater than the diameter of the connecting hole.

[0019] The copper cap limits the depth of the conductor plugged into the plug part for subsequent installation.

[0020] Preferably, the copper cap is recessed with a limiting groove on the side away from the inserting column.

[0021] During welding, the solder flows to the limiting groove after melting, which is beneficial to assist welding, and makes the connection between the welding part, the first pin and the conductive body more stable after welding.

[0022] Preferably, the light source plate is connected with an electrode L and an electrode N, and the electrode N extends out of the lampshade and is opposite to the electrode L located in the lampshade.

[0023] Preferably, the plug part is provided with a mounting hole adjacent to the surface inside the lampshade, which is used for positioning the light source plate of the electrode L and the electrode N.

[0024] Preferably, the electrode N is folded to the head of the lampshade in a zigzag manner.

[0025] Preferably, the resistance is welded and fixed with the electrode L away from the first pin of the welding part.

[0026] In summary, the utility model has the following beneficial technical effects:

[0027] In the technical scheme, the resistance and the conductive body arranged at both ends of the plug part are limited from moving by the welding part, so that the resistance is not easy to separate from the plug part, and the conductive body is also not easy to separate from the plug part, which is beneficial to improve the stability of the fixed connection of the conductive body and the resistance with the plug part and the simplicity of assembly. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is the overall structure schematic view of the outdoor waterproof LED lamp.

[0029] Figure 2 is the explosion view of the outdoor waterproof LED lamp.

[0030] Figure 3 is the partial sectional view of the outdoor waterproof LED lamp.

[0031] Mark 1, lampshade; 2, light source plate; 3, empty cup lamp holder; 4, plug part; 5, resistance; 6, conductive body; 7, welding part; 8, perforation; 9, waterproof ring; 10, inserting hole; 11, connecting hole; 12, inserting column; 13, copper cap; 14, limiting groove; 15, electrode L; 16, electrode N; 17, mounting hole; 18, first pin; 19, second pin. DETAILED DESCRIPTION

[0032] The following will be combined with the Figures 1-3 The utility model will be further explained in detail.

[0033] The utility model discloses an outdoor waterproof LED lamp.

[0034] Referring to Figure 1 And Figure 2 An outdoor waterproof LED lamp comprises a lampshade 1, a light source plate 2, a hollow cup lamp holder 3 and a plug part 4, when the plug part 4 is located in the hollow cup lamp holder 3, the peripheral wall of the plug part 4 is tightly fitted with the inner peripheral wall of the hollow cup lamp holder 3, and the top wall of the plug part 4 is tightly fitted with the inner bottom wall of the hollow cup lamp holder 3 away from the lampshade 1.

[0035] The light source plate 2 is connected with a resistor 5, the end of the plug part 4 away from the lampshade 1 is provided with a conductive body 6, one end of the resistor 5 is electrically connected with the light source plate 2, the other end penetrates through the conductive body 6 and extends to the top end of the lamp part, the conductive body 6 is provided with a through hole 8 for the first pin 18 of the resistor 5 to pass through, and the through hole 8 is covered with a welding part 7, which is used to connect the first pin 18 of the resistor 5 and the conductive body 6.

[0036] The resistor 5 and the conductive body 6 arranged at both ends of the plug part 4 are limited in movement by the welding part 7, so that the resistor 5 is not easy to separate from the plug part 4, and the conductive body 6 is also not easy to separate from the plug part 4, which is beneficial to improve the stability of the fixed connection of the conductive body 6 and the resistor 5 and the ease of assembly.

[0037] The welding part 7 closes the opening of one end of the through hole 8, so that water is not easy to flow into the inside of the lamp from the through hole 8, the welding part 7 can further fix the first pin 18 of the resistor 5, so that the resistor 5 is stably installed in the waterproof seat, and the resistor 5 and the conductive body 6 are fixed by the welding part 7, which can not only keep the stable conduction of the resistor 5 and the conductive body 6, but also further fix the conductive body 6 to prevent the conductive body 6 from separating from the plug part, which is beneficial to improve the connection tightness of the overall structure.

[0038] In the patent 202320717401.3, since the conductive body 6 will finally be exposed outside the hollow cup lamp holder 3, in order to ensure the stability of waterproof, the conduction mode between the conductive body 6 and the resistor 5 is to make the end parts of the two abut together, in order to keep the stable conduction of the two, many structures are set to prevent the two from separating, resulting in a very complex structure. The present scheme closes the through hole 8 through which the first pin 18 of the resistor 5 passes by the welding part 7, which not only ensures the stable conduction of the resistor 5 and the conductive body 6, but also simplifies the overall structure, so that each part is easier to process.

[0039] The light source plate is provided with an LED light source, and the LED light source is provided with a COB packaging layer, which has better light efficiency and heat dissipation performance than an SMD lamp bead.

[0040] The specific structure of the light source plate except the packaging layer is the prior art, and the setting position and connection relationship of the lamp bead, PCB and rectifier included in the light source plate will not be described in detail.

[0041] Referring toFigure 2 And Figure 3 In this embodiment, the soldering part 7 is a tin bead.

[0042] Referring to Figure 2 And Figure 3 In this embodiment, the empty cup lamp holder 3 is screwed with the end of the lampshade 1, so that the waterproof ring 9 provided on the bottom surface of the plug part 4 abuts against the inner surface of the empty cup lamp holder 3.

[0043] Referring to Figure 2 And Figure 3 In this embodiment, the plug part 4 is provided with a plug hole 10, and the resistance 5 is partially plugged into the plug hole 10. The plug part 4 is a soft rubber plug, and the resistance 5 is in interference fit with the plug hole 10.

[0044] The interference fit between the rubber plug and the resistance 5 fixes the resistance 5, so that the fixing operation of the resistance 5 is simple.

[0045] Referring to Figure 2 And Figure 3 In this embodiment, the plug part 4 is also provided with a connecting hole 11, which is in communication with the plug hole 10. The conductive body 6 is plugged into the connecting hole 11 and abuts against the inner side wall thereof.

[0046] The connecting hole 11 and the plug hole 10 can guide the first pin 18 of the resistance 5, so that the first pin 18 of the resistance 5 is more easily penetrated through the conductive body 6, and the resistance 5 is more easily assembled on the plug part 4. At the same time, it is beneficial to pre-fix the conductive body 6, so that the installation and cooperation between the conductive body 6 and the plug part 4 is more easily operated.

[0047] Referring to Figure 2 And Figure 3 In this embodiment, the conductive body 6 includes a plug column 12 and a copper cap 13. The side wall of the plug column 12 is in interference fit with the hole wall of the connecting hole 11, and the diameter of the copper cap 13 is greater than the diameter of the connecting hole 11.

[0048] The copper cap 13 limits the depth of the conductive body 6 plugged into the plug part 4 for subsequent installation.

[0049] Referring to Figure 2 And Figure 3 In this embodiment, the side of the copper cap 13 away from the plug column 12 is recessed with a limiting groove 14.

[0050] During soldering, the solder melts and flows onto the limiting groove 14, which is beneficial to assist soldering, so that the connection between the soldering part 7, the first pin 18 and the conductive body 6 is more stable after soldering.

[0051] Referring to Figure 2 And Figure 3In the embodiment, the electrode L15 and the electrode N16 are connected to the light source plate 2, and the electrode N16 extends out of the lampshade 1 and is independent of the electrode L15 in the lampshade 1.

[0052] The plug 4, the electrode L15, the electrode N16 and the light source plate 2 have various sizes and can be applied to various types of LED bulbs, including but not limited to C7, C9, G30, G40, G50 and S14.

[0053] Referring to Figure 2 and Figure 3 In the embodiment, the plug 4 is provided with a mounting hole 17 adjacent to the surface inside the lampshade 1, which is used for positioning the light source plate 2 of the electrode L15 and the electrode N16.

[0054] Referring to Figure 2 and Figure 3 In the embodiment, the electrode N16 is folded to the head of the lampshade 1 by bending.

[0055] The electrode N16 is folded to the outer peripheral surface of the head, and when the hollow cup lamp holder 3 is threadedly connected to the outer peripheral surface of the head of the lampshade 1, the folded part of the electrode N16 is limited between the connection of the hollow cup lamp holder 3 and the lampshade 1, and after the connection is completed, the waterproof ring 9 is in close contact with the inner surface of the hollow cup lamp holder 3, so that the waterproof ring 9 is extruded to achieve the purpose of waterproof and sealing in the hollow cup lamp holder 3.

[0056] Referring to Figure 2 and Figure 3 In the embodiment, the second pin 19 of the resistor 5 is welded and fixed to the electrode L15.

[0057] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. An outdoor waterproof LED light, characterized in that: It includes a lampshade, a light source board, an empty cup lamp holder, and a plug. When the plug is located inside the empty cup lamp holder, the peripheral wall of the plug is in close contact with the inner peripheral wall of the empty cup lamp holder, and the top wall of the plug is in close contact with the inner bottom wall of the empty cup lamp holder away from the lampshade. A resistor is connected to the light source board. A conductor is provided at the end of the plug away from the lamp cover. One end of the resistor is electrically connected to the light source board, and the other end passes through the conductor and extends to the top of the lamp. The conductor has a through hole for the first pin of one end of the resistor to pass through. The through hole is covered with a solder joint, which is used to connect the first pin of the resistor and the conductor.

2. The outdoor waterproof LED light according to claim 1, characterized in that: The plug also has a connection hole, which communicates with the insertion hole. The conductor is inserted into the connection hole and abuts against its inner sidewall.

3. The outdoor waterproof LED light according to claim 2, characterized in that: The conductor includes a plug and a copper cap. The sidewall of the plug is interference-fitted with the wall of the connection hole, and the diameter of the copper cap is larger than the diameter of the connection hole.

4. The outdoor waterproof LED light according to claim 3, characterized in that: The copper cap has a locating groove recessed on the side away from the plug.

5. The outdoor waterproof LED light according to claim 2, characterized in that: The plug portion has a insertion hole, and the resistor portion is inserted into the insertion hole. The plug portion is a soft rubber plug, and the resistor and the insertion hole are interference-fitted.

6. The outdoor waterproof LED light according to claim 5, characterized in that: The empty cup lamp holder is connected to the end of the lamp cover by a threaded connection, so that the waterproof ring on the bottom surface of the plug abuts against the inner surface of the empty cup lamp holder.

7. The outdoor waterproof LED light according to claim 1, characterized in that: The light source board is connected to electrodes L and N. Electrode N extends outside the lampshade and is relatively independent of electrode L, which is located inside the lampshade.

8. The outdoor waterproof LED light according to claim 7, characterized in that: The light source board is equipped with an LED light source, and the LED light source is equipped with a COB encapsulation layer.

9. The outdoor waterproof LED light according to claim 7, characterized in that: The plug portion has mounting holes on its surface adjacent to the inside of the lampshade for positioning the light source plates of electrodes L and N; electrode N is folded onto the head of the lampshade by bending.

10. The outdoor waterproof LED light according to claim 9, characterized in that: The dimensions of the plug, electrode L, electrode N, and light source board can accommodate various types of LED bulbs, including but not limited to C7, C9, G30, G40, G50, and S14.

Citation Information

Patent Citations

  • Waterproof light-emitting diode (LED) surface-mounted lamp bulb

    CN219199108U