Combustor reasonable in structure and low in cost

By using an inclined ejector tube and gas splitter design, the problem of insufficient mixing of gas and air in the burner is solved, achieving efficient combustion and cost reduction, and making it suitable for high-power burners.

CN223595920UActive Publication Date: 2025-11-25ZHONGSHAN SHANGNING GAS APPLIANCE CO LTD
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Patent Information

Application Number
CN202520244815.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-11-25
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

The existing injector structure of burners results in insufficient mixing of gas and air, which easily produces carbon monoxide, leads to low thermal efficiency, and makes it difficult to meet the requirements of high-power burners. At the same time, the manufacturing difficulty and cost are relatively high.

Method used

Design a burner with a reasonable structure, using an inclined ejector tube and a gas splitter block, combined with an integrally cast burner base. The ejector tube is formed by drilling or boring to enhance the mixing of gas and air and reduce production costs.

Benefits of technology

It improves the completeness of gas combustion, reduces carbon monoxide content, increases thermal efficiency, is suitable for high-power burners, and reduces manufacturing difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a burner with reasonable structure and low cost, which comprises a burner cap, a burner cap seat and a burner base, the burner cap seat is clamped above the burner base, and the burner cap covers the top of the burner cap seat; the burner base is integrally formed in a casting mode, an auxiliary mounting hole site and a gas channel are formed in the burner base, the two ends of the gas channel are provided with a gas input port and a gas output port which are connected with the gas channel respectively, and the gas output port is opposite to the injection pipe of the fire cover base and provided with a nozzle. An ignition needle and a thermocouple are assembled in the auxiliary mounting hole position; a sunken conical sinking cavity is designed on the burner base, so that an injection pipe on the fire cover base is embedded for positioning; and a gas shunting block is designed on the burner cap seat in the gas outlet direction of the injection pipe. The gas burner is reasonable and simple in structure, not only can ensure sufficient combustion of gas, but also can ensure uniform combustion, and achieves stable use and stable work while reducing the cost.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of combustor, especially, relate to a combustor which is reasonable in structure and low in cost. BACKGROUND

[0002] The cooking stove is usually provided with a combustor, which can ignite and continuously burn gas to provide heat for cooking. In the related art, the combustor comprises a burner head, a fire cover seat, a center fire cover and an outer fire cover. The center fire cover is provided with a center fire hole, and the outer fire cover is provided with an outer fire hole. The burner head is provided with a gas flow channel that is in communication with the fire cover seat, the center fire cover and the outer fire cover.

[0003] The combustor in the related art uses an injection pipe to mix gas and air. The injection pipe is generally horizontally or vertically arranged. When the injection pipe is horizontally arranged, the injection pipe and the burner head are integrated, which has a large structure and is difficult to manufacture and produce. When the injection pipe is vertically arranged, the length of the injection pipe is limited, which limits the injection distance and may cause insufficient injection, insufficient mixing of gas and air, and generation of a large amount of carbon monoxide during combustion of the mixed gas, low thermal efficiency and difficulty in meeting the requirements of high-power combustors. SUMMARY

[0004] The utility model provides a combustor which is reasonable in structure and low in cost to solve the problems in the above background art.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme:

[0006] A combustor which is reasonable in structure and low in cost comprises a fire cover, a fire cover seat and a combustor base. The fire cover seat is arranged above the combustor base, and the fire cover is arranged on the top of the fire cover seat. The combustor base is integrally cast, and is provided with an auxiliary hole position and a gas passage. The two ends of the gas passage are a gas input port and a gas output port that are connected to the gas passage. The gas output port is opposite to the injection pipe of the fire cover seat, and is provided with a nozzle. The auxiliary hole position is provided with a sparking needle and a thermocouple. The combustor base is designed with a sunken conical cavity to embed and position the injection pipe of the fire cover seat. The fire cover seat (2) is integrally cast, and is provided with a gas distribution block on the outlet direction of the injection pipe.

[0007] Preferably, the gas passage is a stepped concentric circular structure.

[0008] Preferably, the injection pipe is based on a cross-sectional plane, and the forming angle range is 1°-90°.

[0009] Preferably, the top of the burner base is integrally formed with a plurality of positioning support blocks, wherein at least one of the positioning support blocks is designed with a groove to assist the positioning installation of the fire cap seat.

[0010] Preferably, the gas distribution block is designed in an arc shape.

[0011] Preferably, the conical sink cavity is designed with a counterbore, and the bottom of the injector pipe is formed with a positioning block, and the fire cap seat and the burner base are further assembled and reinforced by the cooperation of the counterbore and the positioning block.

[0012] Preferably, the inclination angle of the gas outlet of the gas channel equipped with a nozzle should correspond to the forming angle of the injector pipe.

[0013] Preferably, the fire cap seat is formed with a plurality of fire holes.

[0014] Preferably, the gas channel is directly connected between the gas inlet and the gas outlet.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. The utility model discloses a burner, which comprises a burner base, a fire cap seat and a fire cap, wherein the fire cap seat is arranged on the burner base, and the fire cap is arranged on the fire cap seat.

[0017] 2. The fire cap, the fire cap seat and the burner base of the utility model are positioned and assembled through reasonable structural design, without using auxiliary fastening hardware fittings, so that the utility model is convenient to assemble and disassemble and stable in use.

[0018] 3. The utility model also has a design to make the gas effect more uniform and sufficient, and the gas distribution block designed on the fire cap seat is in an arc shape, which can distribute the mixed gas emitted in the injector pipe, make the mixed gas flow uniformly to both sides of the gas distribution block, make the fire of each fire hole uniform, and avoid the impact of the emitted gas on the fire hole in front of the injector pipe when emitting, so that the flame is not uniform. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an explosion diagram of the utility model.

[0020] Figure 2 It is the assembly sectional view structure schematic diagram of the utility model.

[0021] Figure 3 It is the sectional view structure schematic diagram of the utility model fire cover seat.

[0022] Figure 4 And Figure 5 All are the structure schematic diagram of the utility model fire cover seat.

[0023] Figure 6 It is the structure schematic diagram of the utility model combustor base.

[0024] Figure 7 It is the structure schematic diagram of the utility model gas passage. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0026] As Figures 1 to 7 shown, the utility model is a kind of combustor with reasonable structure and low cost, mainly by three parts, respectively, is fire cover (1), fire cover seat (2) and combustor base (3), the fire cover seat (2) is engaged and arranged above combustor base (3), and the fire cover (1) is covered on the top of fire cover seat (2).

[0027] Among them, the combustor base (3) is integrally cast into shape, which is formed with auxiliary hole position (30) and gas passage (31), wherein the two ends of the gas passage (31) are gas input port (310) and gas output port (311) connected with gas passage respectively, the gas output port (311) is opposite to the injector pipe (20) of fire cover seat (2), and nozzle (312) is arranged and installed therein. And the auxiliary hole position (30) is the positioning assembly for auxiliary ignition needle (313) and thermocouple (314), to cooperate with ignition and sensing work. It can be noted that the combustor base (3) is designed with sunken conical sink cavity (315) for embedding the injector pipe (20) on the fire cover seat (2) to position and set, because the injector pipe (20) is cylindrical structure, which can be well fitted with the conical sink cavity (315), and the conical sink cavity (315) with sunken design can be based on the self-weight of fire cover seat (2) to realize positioning installation, avoid the use of shaking displacement, ensure its stability.

[0028] Regarding the fire cover seat (2), it mainly has two design focuses, namely the injection pipe (20) and the gas distribution block (21). The injection pipe (20) is formed at an angle ranging from 1° to 90° based on the cross-sectional plane. Such design can extend the length of the injection pipe (20) without changing the height and lateral size of the burner, thereby enhancing the injection capacity of the injection pipe, making the gas and air mix more fully in the injection pipe (20), and making the gas burn more fully and the carbon monoxide content lower, thereby effectively improving the thermal efficiency of the burner and facilitating the application of the burner to high-power burners. Moreover, the injection pipe (20) at a proper inclination angle can not only facilitate the miniaturization of the burner but also reduce the manufacturing difficulty and production cost of the burner. It is worth mentioning that the burner base (3) is integrally formed by casting, and the injection pipe (20) is formed by drilling, boring or drawing. Such method can reduce the production cost to a certain extent. The gas distribution block (21) is designed in the gas outlet direction of the injection pipe (20) and is formed in an arc shape. The gas distribution block (21) can distribute the mixed gas emitted from the injection pipe (20) and make the mixed gas flow uniformly to both sides of the gas distribution block (21), so that each fire hole (22) emits fire uniformly and avoids the emitted gas from impacting the fire hole (22) in front of the injection pipe (20) when being emitted, thereby causing uneven flame.

[0029] In addition, the gas passage (31) is formed in a stepped concentric circle structure. Such design can pressurize the introduced gas to ensure that the gas emitted through the nozzle (312) has a certain flow rate to drive sufficient air into the injection pipe (20) for mixing.

[0030] The fire cover (1), the fire cover seat (2) and the burner base (3) are positioned and assembled through reasonable structural design, without the need for auxiliary fastening hardware fittings, thereby achieving convenient assembly and disassembly and stable use. Specifically, the burner base (3) further integrally has a plurality of positioning support blocks (32) on the top, at least one of which is designed with a groove (320) to assist the positioning and installation of the fire cover seat (2), and the conical sink cavity (315) is designed with a counterbore (3150), and the injection pipe (20) is formed with a positioning block (200) at the bottom. The fire cover seat (2) and the burner base (3) are further installed and reinforced by the cooperation of the counterbore (3150) and the positioning block (200).

[0031] It should be noted that the gas outlet (311) of the gas passage (31) is equipped with a nozzle (312), and the nozzle (312) needs to be aligned with the injection pipe (20). Therefore, the inclination angle of the gas outlet (311) should correspond to the forming angle of the injection pipe (20) to ensure that the gas is accurately injected into the injection pipe (20) and to ensure gas safety.

[0032] The specific principle and steps in use are as follows:

[0033] The gas enters the gas passage (31) through the gas input port (310) on the burner seat (3), and is sprayed out through the nozzle (312). There is a space communicating with the atmosphere between the nozzle (312) and the ejector pipe (20). When the gas is sprayed out from the nozzle (312), the air will be brought into the ejector pipe (20). The subsequent gas and air will be fully mixed in the ejector pipe (20), so as to form the air-fuel mixture. The mixture is ignited by the ignition needle (313) and the electric thermocouple (314) and inducted by the flame, and then sprayed out from the fire hole (22).

[0034] The utility model discloses a structure is reasonable and simple, can ensure that gas burns fully, can also ensure that the combustion is even, reaches the cost reduction while realizing use firm, work stable.

[0035] In the description of the utility model, it is to be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, a particular orientation and operation, and therefore cannot be understood as limiting the utility model.

[0036] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0037] In the utility model, unless otherwise specifically defined and limited, the terms "installation", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0038] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present application, the description of the terms "one scheme", "several schemes", "example", "specific example" or "several examples" means that the specific features, structures, materials or characteristics described in combination with the scheme or example are included in at least one scheme or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more schemes or examples in a suitable manner.

Claims

1. A burner which is structurally rational and low in cost, comprising a fire cap (1), a fire cap seat (2) and a burner base (3), characterized in that, The fire cap seat (2) is engaged above the burner base (3), and the fire cap (1) is capped on the top of the fire cap seat (2); the burner base (3) is integrally cast into shape, which is formed with an auxiliary hole site (30) and a gas passage (31), two ends of the gas passage (31) are respectively a gas input port (310) connected with the gas passage and a gas output port (311), the gas output port (311) is opposite to the injection pipe (20) of the fire cap seat (2), and a nozzle (312) is arranged on the gas output port (311); the auxiliary hole site (30) is assembled with a ignition needle (313) and a thermocouple (314); the burner base (3) is designed with a sunken conical sink cavity (315) for positioning the embedded injection pipe (20) of the fire cap seat (2); the fire cap seat (2) is integrally cast into shape, and the gas cap seat (2) is designed with a gas shunt block (21) in the gas outlet direction of the injection pipe (20).

2. The burner of claim 1, wherein The gas passage (31) is formed in a stepped concentric circle structure.

3. The burner of claim 1, wherein The injection pipe (20) is based on the cross-sectional plane, and the forming angle range can be 1°-90°.

4. The burner of claim 1, wherein The top of the burner base (3) is also integrally formed with a plurality of positioning support blocks (32), at least one of which is designed with a groove (320) to assist the positioning installation of the fire cap seat (2).

5. The burner as claimed in claim 1, wherein The gas shunt block (21) is designed in an arc shape.

6. The burner of claim 1, wherein The conical sink cavity (315) is designed with a counterbore (3150), and the bottom of the injection pipe (20) is formed with a positioning block (200), and the fire cap seat (2) and the burner base (3) are further assembled and reinforced by the cooperation of the counterbore (3150) and the positioning block (200).

7. The burner of claim 1, wherein The gas output port (311) of the gas passage (31) equipped with the nozzle (312) should have an inclination angle corresponding to the forming angle of the injection pipe (20).

8. The burner of claim 1, wherein The fire cap seat (2) is formed with a plurality of fire holes (22).