Novel pneumatic mechanism automobile part air tightness detection device
By designing pneumatically driven fixed molds and sealing fixtures, semi-automatic airtightness testing of automotive parts has been achieved, solving the problems of low efficiency and high cost of traditional testing devices, and improving testing efficiency and product quality.
Patent Information
- Application Number
- CN202520039423.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Traditional automotive parts airtightness testing devices are inefficient, complex to operate, costly, lack linkage, and are difficult to use for batch testing.
A novel pneumatic mechanism automotive component airtightness testing device was designed, which uses a pneumatically driven fixed mold and sealing fixture, combined with an airtightness tester, to achieve semi-automatic testing.
It improved testing efficiency, simplified operating procedures, reduced labor and equipment costs, and ensured consistent product quality.
Smart Images
Figure CN223597110U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile accessory detection technical field, concretely is a new type pneumatic mechanism automobile spare gas tightness detection device. BACKGROUND
[0002] The gas tightness of automobile parts is one of the key factors to ensure the performance and safety of the automobile, for example, the engine cylinder, automobile fuel system parts, radiator, brake system parts and the housings of various electronic components all need good gas tightness, therefore, the detection device needs to detect whether the automobile parts exist gas leakage by specific method to ensure that the automobile parts can effectively prevent the abnormal leakage of liquid (such as water, fuel oil, etc.) or gas (such as air, brake gas, etc.) in the actual use environment.
[0003] However, the traditional detection device needs the operator to complete a series of operations such as pressing and hole matching, most of the operations need manual testing, the efficiency is generally low, and there is lack of linkage between the parts, the parts are more, the structure is more complex, batch testing is not convenient, at the same time, the labor cost and equipment cost are generally high.
[0004] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0005] (I) technical problem solved
[0006] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a new type pneumatic mechanism automobile spare gas tightness detection device, which solves the problems in the above background.
[0007] (II) technical scheme
[0008] In order to achieve the above purpose, the utility model provides a new type pneumatic mechanism automobile spare gas tightness detection device, which comprises: a base rack table, a fixed product base is fixed at the bottom of the base rack table, the fixed product base is matched with the automobile shell product, an upper pressing module is arranged at the top of the fixed product base, the upper pressing module is fixed with the base rack table, a lifting cylinder is fixed on the upper pressing module, the lifting cylinder drives the lower die pressing block to move towards the automobile shell product, a lower die cylinder is fixed on the lower die pressing block, the lower die cylinder drives a plurality of sealing tooling to move towards the automobile shell product, a plug cylinder is fixed on one side of the fixed product base, and the output end of the plug cylinder can push the automobile shell product.
[0009] Optionally, a stand is fixed at each corner of the upper pressing module, and the lower die pressing block is slidably connected with the stand.
[0010] Optionally, an opening matched with the body of the lower die cylinder is formed in the upper pressing module, so that the body of the lower die cylinder can pass through.
[0011] Optionally, a start button is installed on one side of the base rack table, and the start button can control the power switch.
[0012] Optionally, a plurality of switch buttons are installed on the side of the base rack table where the start button is installed.
[0013] Optionally, an infrared sensor is installed on one side of the base rack table.
[0014] Optionally, the fixed product base is bolted to the base rack table.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a novel pneumatic mechanism automobile piece air tightness detection device, has the following beneficial effects:
[0017] 1. The utility model discloses a fixing die and an inflation die specially for automobile parts, which can be tested in cooperation with the existing air tightness tester, simplify the operation, efficiently detect the air tightness detection requirement of automobile shell products, and effectively solve the interchange of the fixing die and the inflation die of various types of automobile shell products to save the cost of the company and quickly detect the technical problem of the dense layer of die casting products.
[0018] 2. The utility model discloses a air tightness testing device, and the air tightness of each automobile product to be detected is detected one by one, so that the qualified products are ensured to be shipped, the products can be normally used and the dies can be interchanged when being put into use, and the air tightness testing device is in a semi-automatic mode, the effect is high, the structure is simple, and the operation is convenient, so that the company saves a large cost compared with pure manual testing. DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0020] Figure 2 It shows Figure 1 The structure schematic view when being static;
[0021] Figure 3 It shows Figure 2 The structure schematic view when placing the automobile shell product;
[0022] Figure 4 It shows Figure 3 The structure schematic view after the lifting air cylinder starts;
[0023] Figure 5 It shows Figure 3 The structure schematic view when the plug-in cylinder is static;
[0024] Figure 6 It showsFigure 5 Structure diagram of the upper plug cylinder when working.
[0025] In the figure: 1, lifting cylinder; 2, base frame table; 3, upper pressing module; 4, lower mold cylinder; 5, lower mold pressing block; 6, automobile shell product; 7, fixed product base; 8, switch button; 9, sealing tooling; 10, plug cylinder; 11, infrared sensor; 12, start button; 13, column. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Embodiment: Please refer to Figures 1 to 6 According to the embodiments of the present application, a technical scheme is provided: a novel pneumatic mechanism automobile part air tightness detection device, comprising: a base frame table 2, a fixed product base 7 is fixed at the bottom of the base frame table 2, the fixed product base 7 is adapted to an automobile shell product 6, an upper pressing module 3 is arranged at the top of the fixed product base 7, the upper pressing module 3 is fixed to the base frame table 2, a lifting cylinder 1 is fixed to the upper pressing module 3, the lifting cylinder 1 drives a lower mold pressing block 5 to move towards the automobile shell product 6, a lower mold cylinder 4 is fixed to the lower mold pressing block 5, the lower mold cylinder 4 drives a plurality of sealing toolings 9 to move towards the automobile shell product 6, a plug cylinder 10 is fixed to one side of the fixed product base 7, and an output end of the plug cylinder 10 can push the automobile shell product 6.
[0028] The new type of pneumatic mechanism automobile part air tightness detection device has the fixed mold arranged on the base frame, the fixed product base 7 is made in imitation of the product structure and has the sealing rubber ring added around the bottom, the lifting cylinder 1 is connected with the sealing tool 9, drives the sealing tool 9 to make the up-down compression sealing movement above the fixed mold, then the side plug cylinder 10 works to make the side sealing tool 9 close the side opening hole, then a series of steps of inflating, pressure maintaining and leakage of the product are completed, and the product air tightness is qualified. The automobile part air tightness test tool equipment structure is simple, the fixed mold and the sealing tool 9 special for the automobile part are arranged, the existing air tightness tester can be used for testing, the operation is simplified, the air tightness detection requirement of the automobile shell product 6 is efficiently detected, the air tightness of each automobile product to be detected is detected one by one, the qualified products are ensured to be shipped, the products can be normally used and the molds can be interchanged when put into use, and the air tightness test device is in a semi-automatic mode, compared with the pure manual test, the effect is high, the structure is simple, the operation is convenient, and great cost is saved.
[0029] The first step is product placement: first, the automobile shell product 6 is placed on the fixed product base 7, the adaptive shape of the fixed product base 7 is used to realize the preliminary positioning of the product, and the subsequent sealing and detection operations are prepared.
[0030] The second step is sealing preparation: the lifting cylinder 1 is started, the lower mold pressing block 5 is driven to move towards the automobile shell product 6, the lower mold pressing block 5 reaches the appropriate position, a certain pre-pressure is applied to the product, and the further sealing operation of the sealing tool 9 is well prepared.
[0031] The third step is sealing operation: the lower mold cylinder 4 drives the plurality of sealing tools 9 to move towards the automobile shell product 6, the sealing tools 9 are tightly attached to the corresponding parts of the product, the parts of the product that need to be sealed are sealed, a relatively closed space is formed, and the subsequent detection gas is filled to detect the air tightness.
[0032] The fourth step is plug operation (if necessary): the plug cylinder 10 pushes the related parts of the automobile shell product 6 or plugs the specific opening according to the detection requirement, ensures that the flow path of the detection gas in the product inside meets the detection setting, and further improves the sealing condition of the detection.
[0033] The fifth step is air tightness detection: the detection gas (such as compressed air) with a certain pressure is filled into the sealed automobile shell product 6, then the detection device monitors the change of the gas pressure, flow and other related parameters with time, whether the product has gas leakage is judged according to the set standard, that is, whether the air tightness of the product is qualified is judged.
[0034] Finally, detection reset: after the detection is completed, each cylinder according to the control instruction in turn reverse operation, so that the sealing tool 9, lower die block 5 and other components back to the initial position, facilitate the removal of the product has been detected, ready for the next round of detection work.
[0035] In this embodiment, the upper die block 3 four corners are fixed with the column 13, the lower die block 5 and the column 13 are slidingly connected, the column 13 is fixed on the four corners of the upper die block 3, and the lower die block 5 is slidingly connected with the column 13, so that the lower die block 5 can stably run along the track defined by the column 13 when the lifting cylinder 1 drives it to move up and down. The column 13 is like a track, which effectively prevents the lower die block 5 from shaking left and right, shifting and other unstable conditions during movement, ensuring that the lower die block 5 can accurately align the automobile shell product 6 each time, and then ensuring that the sealing tool 9 can accurately fit on the corresponding part of the product for sealing operation, which plays an important role in maintaining the accuracy and reliability of the entire air tightness detection process.
[0036] In this embodiment, the upper die block 3 is provided with an opening adapted to the body of the lower die cylinder 4, and the body of the lower die cylinder 4 passes through the opening, thereby reducing the gap between the upper die block 3 and the lower die block 5, increasing the height between the fixed product base 7 and the lower die block 5, and more conveniently placing the automobile shell product 6.
[0037] In this embodiment, the base frame table 2 is provided with a start button 12 on one side, the start button 12 can control the power switch, and a plurality of switch buttons 8 are installed on the side of the base frame table 2 provided with the start button 12. The start button 12 is used to control the power switch, which is the key control point for the whole detection device to start working. When the start button 12 is pressed to turn on the power, each electrical component (such as the lifting cylinder 1, the lower die cylinder 4, the plug cylinder 10, etc.) of the device can obtain power supply, thereby entering the working preparation state, and the plurality of switch buttons 8 can include a cylinder control button, which is used to control the switch button 8 for lifting and lowering the lifting cylinder 1. By pressing different switch buttons 8, the position of the lower die block 5 can be accurately adjusted, which is convenient for debugging the device before and after detection or manually adjusting the lower die block 5 in special circumstances (such as slight deviation of the product placement position); it can also include a switch button 8 for adjusting the detection parameter setting, which sets the pressure value of the detection gas, the detection time and other parameters. The operator can flexibly adjust the detection parameters through the switch button 8 according to the detection standards and requirements of different automobile shell products 6, so that the device can accurately detect various products.
[0038] The infrared sensor 11 is installed on one side of the base rack table 2, and in the detection process, the infrared sensor 11 can assist in judging the progress and state of the detection by detecting the state changes of the object in different stages, for example, when the sealing tool 9 is completely in place, the lower mold pressing block 5 reaches the appropriate position, and the like, the reflection or shielding state of the infrared light will change, and the sensor will feed back these state changes to the control system, and the control system can confirm whether each link is accurately executed according to the requirements, which is beneficial to improve the accuracy of the detection process control and ensure the reliability of the detection result.
[0039] In the embodiment, the fixed product base 7 is bolted and fixed with the base rack table 2, and in the initial assembly stage of the device, the bolted and fixed operation is relatively simple and direct, the installer only needs to pass the bolt in the corresponding mounting hole of the fixed product base 7 and the base rack table 2 according to the design requirements, and then tighten the nut to complete the connection, without the need for complex special tools or professional skills, ordinary tools such as wrenches can meet the operation requirements, which can effectively improve the installation efficiency of the device, shorten the assembly cycle of the whole equipment, and make the detection device can be put into use faster.
[0040] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A novel pneumatic mechanism automobile part air tightness detection device, characterized in that, Include: The base frame table (2) is fixed with a fixed product base (7) at the bottom, which is matched with the automobile shell product (6), and the top of the fixed product base (7) is provided with an upper pressing module (3), which is fixed with the base frame table (2), and the upper pressing module (3) is fixed with a lifting cylinder (1), which drives the lower mold pressing block (5) to move towards the automobile shell product (6), and the lower mold pressing block (5) is fixed with a lower mold cylinder (4), which drives a plurality of sealing tools (9) to move towards the automobile shell product (6), and the fixed product base (7) is fixed with a plug cylinder (10) on one side, and the output end of the plug cylinder (10) can push the automobile shell product (6).
2. The novel pneumatic mechanism automobile part air tightness detection device according to claim 1, characterized in that: The upper pressing module (3) is fixed with a column (13) at four corners, and the lower mold pressing block (5) is slidably connected with the column (13).
3. The novel pneumatic mechanism automobile part air tightness detection device according to claim 1, characterized in that: The upper pressing module (3) is provided with an opening matched with the body of the lower mold cylinder (4), so that the body of the lower mold cylinder (4) can pass through.
4. The novel pneumatic mechanism automobile part air tightness detection device according to claim 1, characterized in that: The starting button (12) is installed on one side of the base frame table (2), and the starting button (12) can control the power switch.
5. The novel pneumatic mechanism automobile part air tightness detection device according to claim 4, characterized in that: The base frame table (2) is provided with a plurality of switch buttons (8) on one side of the starting button (12).
6. The novel pneumatic mechanism automobile part air tightness detection device according to claim 1, characterized in that: The base frame table (2) is provided with a plurality of switch buttons (8) on one side of the starting button (12).
7. The novel pneumatic mechanism automobile part air tightness detection device according to claim 1, characterized in that: The base frame table (2) is provided with a plurality of switch buttons (8) on one side of the starting button (12). The fixed product base (7) is fixed with the base frame table (2).