Anti-burning material guide device
By using a material guiding device to prevent burning during the forging transfer process, and by using a blower and air duct to accelerate the cooling of the forgings, the problem of high-temperature burning of the conveyor belt for forgings was solved, and production efficiency was improved.
Patent Information
- Application Number
- CN202423089537.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Hot-forged forgings are prone to burning the conveyor belt during transportation, and the cooling time is long, which affects production efficiency.
A heat-resistant material guiding device was designed, which uses a vertically arranged support frame and guide belt, combined with a blower and air supply pipe. The high-speed airflow accelerates the cooling of the forging surface, and the forging is temporarily stored in a storage hopper to avoid high-temperature contact with the guide belt.
It effectively protects production equipment, shortens the cooling time of forgings, and improves production efficiency.
Smart Images

Figure CN223603379U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to forging guide and send technical field, specifically disclose a kind of anti-burn material guide device. BACKGROUND
[0002] Forging is the workpiece or blank obtained by plastic deformation by applying pressure to metal blank. Forging can be divided into cold forging and hot forging according to the temperature required for processing. Cold forging is generally carried out at room temperature, while hot forging is carried out at a temperature higher than the recrystallization temperature of the metal blank. The plasticity and ductility of the forged product after hot forging can be greatly improved, so that complex structures can be formed to significantly improve the strength, hardness and toughness of the material.
[0003] At present, the forged product after hot forging is generally transported by conveying belt. At this time, the temperature of the forged product surface is generally between 600-700℃. If the forged product is immediately transported, the high temperature of the forged product surface will burn the conveying belt and damage the production equipment. If the forged product is cooled to a controllable temperature range, the temperature of the forged product surface needs to be reduced to 200℃, so a long waiting time is required, which affects the production efficiency. SUMMARY
[0004] In view of the problem of damaging production equipment and affecting production efficiency in the process of transporting forged product, the utility model provides an anti-burn material guide device.
[0005] To solve the above problems, the utility model provides the following technical scheme:
[0006] An anti-burn material guide device, comprising a base, a vertically arranged bearing frame is provided above the base, support arms are symmetrically provided on both sides of the bearing frame and are tightly connected with the base, the bearing frame is a closed structure and is provided with an internal cavity, a guide belt is rotatably provided in the bearing frame, a plurality of storage hoppers are uniformly installed on the guide belt, a through air port is provided on the guide belt, the air port is arranged between two adjacent storage hoppers and is in communication with the internal cavity of the bearing frame, a discharge table is fixedly installed on the top of the bearing frame, a blower is tightly connected with the base at the bottom of the bearing frame, a blower pipe is fixedly installed on the outlet pipe of the blower, and the blower pipe is in communication with the internal cavity of the bearing frame.
[0007] Preferably, first and second rotating rollers are rotatably installed at the top and bottom ends of the bearing frame respectively, the guide belt is sleeved around the outer periphery of the first and second rotating rollers, a driving motor is fixedly installed outside the top end of the bearing frame, and the output shaft of the driving motor is connected with the first rotating roller through a reducer.
[0008] Preferably, the two sides of the bearing frame are provided with a plurality of uniformly arranged ventilation grooves, the interval between two adjacent ventilation grooves is the same as the interval between two adjacent storage hoppers, and the air vents are arranged outside the ventilation grooves.
[0009] Preferably, the air vents are provided in multiple groups, and each group is provided with a plurality of air vents, the interval between two adjacent groups of air vents is the same as the interval between two adjacent storage hoppers.
[0010] Preferably, the inner side of the storage hopper is a flat end and is tightly connected with the conveying belt, the outer side of the storage hopper is an inclined end, the bottom of the storage hopper is fixedly provided with a wind baffle, and the wind baffle is arranged outside the air vent and is symmetrically arranged with the inclined end of the storage hopper.
[0011] Preferably, the discharge table is provided with an opening for facilitating the passing of the storage hopper.
[0012] Preferably, the side of the bearing frame is fixedly provided with a ventilation window, and the air outlet end of the air supply pipe is fixedly provided with a wind drum, which is tightly connected with the ventilation window.
[0013] Preferably, the base is provided with an adjusting rod at each corner, the bottom of the adjusting rod is fixedly provided with a supporting seat, and the base is provided with a universal wheel at each corner of the bottom, and the universal wheels are arranged inside the adjusting rods, respectively.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The storage hopper in the utility model can be used for temporarily storing forgings, provides a stable bearing structure for the transfer and delivery of forgings, the forgings can be conveyed from the hot end output end to the discharge table through the setting of the vertically arranged and rotating conveying belt, and the high-speed airflow generated by the setting of the air blower and the air supply pipe can be continuously conveyed to the surface of the forgings through the internal cavity of the bearing frame, so that the cooling rate of the surface of the forgings is accelerated during the conveying process of the forgings, the surface temperature of the forgings is ensured to be timely reduced to the standard range, and subsequent conveying and delivery are facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the utility model, the following will briefly introduce the drawings needed to be used in the description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor;
[0017] Figure 1 This is a schematic diagram of the overall device structure of this utility model. Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the overall device structure of this utility model. Figure 2 ;
[0019] Figure 3 This is a schematic diagram of the installation structure of the guide belt and discharge platform of this utility model;
[0020] Figure 4 This is a schematic diagram of the ventilation slot and ventilation window structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the vent arrangement structure of this utility model;
[0022] In the diagram: 1. Base, 2. Support frame, 3. Support arm, 4. Conveyor belt, 5. Storage hopper, 6. Ventilation port, 7. Discharge platform, 8. Blower, 9. Air duct, 10. First roller, 11. Second roller, 12. Drive motor, 13. Reducer, 14. Ventilation slot, 15. Baffle plate, 16. Opening, 17. Ventilation window, 18. Air duct, 19. Adjusting rod, 20. Support base, 21. Casters. Detailed Implementation
[0023] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.
[0024] This specific embodiment provides a material guiding device to prevent burning and melting, such as... Figures 1-5 As shown, the device includes a base 1, which consists of two metal plates connected by a crossbeam, serving as the main load-bearing structure of the entire device. Adjusting rods 19 are threadedly installed at each of the four corners of the base 1. Support seats 20 are fixedly mounted at the bottom of each adjusting rod 19. By rotating the adjusting rods 19, the height of the support seats 20 can be adjusted according to the existing site conditions, thereby ensuring the balance of the entire device. Casters 21 are installed at the four corners of the bottom of the base 1, respectively arranged inside the adjusting rods 19. The casters 21 facilitate the movement of the entire device by operators, thereby enhancing the flexibility of the entire device.
[0025] The upper portion of the base 1 is provided with a vertically arranged bearing frame 2, the two sides of the bearing frame 2 are symmetrically provided with support arms 3 fastened and connected with the base 1, four support arms 3 are provided in total, a square plate is fixedly installed on the top end face of each support arm 3, which can be used for fixedly connecting the bearing frame 2; each support arm 3 is welded by two square beams, and the thickness size of the bottom square beam is greater than that of the top square beam, so as to ensure that the support arm 3 stably supports the bearing frame 2.
[0026] The top end and the bottom end of the bearing frame 2 are respectively rotatably installed with a first rotating roller 10 and a second rotating roller 11, the two ends of the first rotating roller 10 and the second rotating roller 11 are sleeved with bearing seats which are fastened and connected with the bearing frame 2, so as to facilitate the rotation of the first rotating roller 10 and the second rotating roller 11 on the bearing frame 2; the outer periphery of the first rotating roller 10 and the second rotating roller 11 is jointly sleeved with a conveying belt 4; a driving motor 12 is fixedly installed on the outside of the top end of the bearing frame 2, the output shaft of the driving motor 12 is drivingly connected with a speed reducer 13, the speed reducer 13 is fastened and connected with the bearing frame 2 through a support, so as to assemble the driving motor 12, the speed reducer 13 and the bearing frame 2 into an integrated structure; the speed reducer 13 is drivingly connected with the first rotating roller 10 through a shaft coupling, the driving motor 12 can drive the first rotating roller 10 to rotate, so as to make the conveying belt 4 rotate on the bearing frame 2, and the speed reducer 13 can be used to adjust the rotating speed of the output shaft of the driving motor 12 in real time, so as to adjust the rotating speed of the conveying belt 4.
[0027] The bearing frame 2 is of a closed structure and is provided with an internal cavity, a plurality of material storage hoppers 5 are uniformly installed on the conveying belt 4, the material storage hoppers 5 can be used for storing forgings, the inner side of the material storage hoppers 5 is a flat end and is fastened and connected with the surface of the conveying belt 4. A plurality of uniformly arranged ventilation grooves 14 are formed in the two sides of the bearing frame 2, the spacing between adjacent two ventilation grooves 14 is the same as the spacing between adjacent two material storage hoppers 5; a plurality of groups of air vents 6 are provided on the conveying belt 4, each group of air vents 6 is provided with a plurality of air vents 6, each group of air vents 6 is horizontally and linearly arranged, the spacing between adjacent two groups of air vents 6 is the same as the spacing between adjacent two material storage hoppers 5, and each group of air vents 6 is arranged on the outside of a single ventilation groove 14.
[0028] The bottom of the bearing frame 2 is provided with a blower 8 which is fastened to the upper surface of the base 1, the blower 8 is provided with an air inlet pipe and an air outlet pipe, the blower 8 can suck external air from the air inlet pipe and discharge the air from the air outlet pipe, the air outlet pipe of the blower 8 is fixedly installed with a blower pipe 9, the bottom end of the blower pipe 9 is fastened to the air outlet pipe of the blower 8, and the top air outlet end of the blower pipe 9 is fixedly installed with a wind pipe 18; the side of the bearing frame 2 is fixedly installed with a ventilation window 17, and the wind pipe 18 is fastened to the outer edge of the ventilation window 17, so that the high-speed airflow output by the blower 8 is continuously input into the internal cavity of the bearing frame 2.
[0029] The outer side of the storage hopper 5 is an inclined end, the bottom of the storage hopper 5 is fixedly installed with a wind shield 15, and the wind shield 15 is arranged outside the air vent 6 and symmetrically arranged with the inclined end of the storage hopper 5. By arranging the wind shield 15, the airflow in the internal cavity of the bearing frame 2 can be sent into the storage hopper through the ventilation groove 14 and the air vent 6, thereby accelerating the cooling rate of the surface of the forge piece in the storage hopper 5.
[0030] The top of the bearing frame 2 is fixedly installed with a discharging table 7, one end of the inner side of the discharging table 7 is arranged obliquely and fastened to the top of the bearing frame 2, and the side of the discharging table 7 is provided with an opening 16, the size of the opening 16 is matched with the size of the storage hopper 5, and the gap therebetween is controlled to be within 1-2 cm, so that the storage hopper 5 can pass through the discharging table 7.
[0031] The working principle of the utility model is as follows:
[0032] The operator can place the forge piece in the storage hopper 5 on the bottom of the side away from the discharging table 7, and start the blower 8 and the driving motor 12; the blower 8 can continuously convert external air into high-speed airflow and guide it into the internal cavity of the bearing frame 2, and continuously blow the surface of the forge piece through the ventilation groove 14 and the air vent 6, thereby accelerating the cooling rate of the surface of the forge piece; the driving motor 12 can drive the first rotating roller 10 to rotate and make the conveying belt 4 rotate, thereby conveying the storage hopper 5 bearing the forge piece to the top of the bearing frame 2, and unloading the forge piece in the storage hopper 5 to the discharging table 7 during the vertical downward movement of the storage hopper 5, thereby delivering the forge piece to the next production equipment.
[0033] In addition, the operator can adaptively adjust the blower 8 and the driving motor 12 according to the production rate and the temperature of the surface of the forge piece, so that the blowing rate of the blower 8 and the rotating rate of the output shaft of the driving motor 12 are matched with the on-site production rate, which can avoid affecting the overall forging production rate on the one hand, and ensure that the surface temperature of the forge piece is timely reduced to the standard range on the other hand, thereby ensuring the normal operation of the production operation.
[0034] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A burn resistant chemical guide device comprising a base (1), characterized in that, The upper portion of the base (1) is provided with a vertically arranged bearing frame (2), both sides of the bearing frame (2) are symmetrically provided with support arms (3) fastened and connected with the base (1), the bearing frame (2) is a closed structure and is provided with an internal cavity, a conveying belt (4) is rotatably arranged in the bearing frame (2), a plurality of storage hoppers (5) are uniformly arranged on the conveying belt (4), a through air port (6) is formed in the conveying belt (4) and is arranged between two adjacent storage hoppers (5) and communicates with the internal cavity of the bearing frame (2), a discharging table (7) is fixedly arranged on the top of the bearing frame (2), an air supply fan (8) is arranged at the bottom of the bearing frame (2) and is fastened and connected with the base (1), an air supply pipe (9) is fixedly arranged on the air outlet of the air supply fan (8) and communicates with the internal cavity of the bearing frame (2).
2. A burn resistant, charring material according to claim 1, wherein, First and second rotating rollers (10) and (11) are rotatably arranged at the top and bottom of the bearing frame (2) respectively, the conveying belt (4) is sleeved around the outer periphery of the first and second rotating rollers (10) and (11), a driving motor (12) is fixedly arranged outside the top of the bearing frame (2), and the output shaft of the driving motor (12) is drivingly connected with the first rotating roller (10) through a speed reducer (13).
3. A burn resistant, charring material according to claim 1, wherein, A plurality of uniformly arranged ventilation grooves (14) are formed in both sides of the bearing frame (2), the distance between two adjacent ventilation grooves (14) is the same as the distance between two adjacent storage hoppers (5), and the air port (6) is arranged outside the ventilation groove (14).
4. A burn-in resistant guide material according to claim 3, wherein The air port (6) is provided with a plurality of groups, and each group is provided with a plurality of air ports (6), the distance between two adjacent groups of air ports (6) is the same as the distance between two adjacent storage hoppers (5).
5. A burn resistant, charring material according to claim 1, wherein, The inner side of the storage hopper (5) is a flat end and is fastened and connected with the conveying belt (4), the outer side of the storage hopper (5) is an inclined end, a wind baffle (15) is fixedly arranged at the bottom of the storage hopper (5), the wind baffle (15) is arranged outside the air port (6) and is symmetrically arranged with the inclined end of the storage hopper (5).
6. A burn-in resistant guide material device according to claim 1, wherein An opening (16) is formed in the discharging table (7) to facilitate the passing of the storage hopper (5).
7. A burn-in resistant guide material according to claim 1, wherein A ventilation window (17) is fixedly arranged on the side of the bearing frame (2), an air cylinder (18) is fixedly arranged at the air outlet end of the air supply pipe (9) and is fastened and connected with the ventilation window (17).
8. A burn-in resistant guide material according to claim 1, wherein Adjusting rods (19) are threadedly arranged at the four corners of the base (1), support seats (20) are fixedly arranged at the bottom of the adjusting rods (19), universal wheels (21) are arranged at the bottom of the base (1) and are arranged at the inner sides of the adjusting rods (19) respectively.