Composite carpet gluing and laminating device

Abstract

The utility model relates to composite carpet technical field especially relates to a kind of composite carpet gluing and laminating equipment, including the L-type support of being installed on the upper and lower sides of the right end of rack, the dusting and gluing mechanism for carrying out dusting and gluing to each layer of composite carpet fabric is provided in the rack, distance adjusting laminating mechanism for the pressing of composite carpet of different thickness is provided on the L-type support.The utility model passes through fabric to pass through on cleaning brush, the friction force generated drives cleaning brush rotation, brush off dust and impurity on the laminated layer of fabric, dust and impurity, which is brushed off, is sucked and removed by the cooperation of air duct and dust cover at this time, it is evenly sprayed on the laminated layer of fabric by glue nozzle on the conveying of glue pipe, compared with manual gluing, more quickly and evenly, subsequently, electric push rod is started to push two pressing rollers to be close to each other or away from each other, to realize the pertinence adjustment of composite carpet of different thickness, improve the application range of the device.

Description

TECHNICAL FIELD

[0001] The utility model relates to composite carpet technical field especially relates to a kind of composite carpet gluing and laminating equipment. BACKGROUND

[0002] In modern interior decoration field, carpet is as an important ground laying material, its aesthetic, comfort and functionality are favored by consumers. With the continuous upgrading of market demand, composite carpet emerges as the times require and gradually occupies larger market share. Composite carpet is usually combined by multiple layers of different materials, for example, base layer and surface layer are laminated by adhesive to achieve better performance and decorative effect.

[0003] In the production process of traditional composite carpet, gluing and laminating process are mostly dependent on manual operation or simple semi-automatic equipment. In the gluing link, manual gluing is difficult to accurately control glue amount and gluing uniformity, which can easily lead to uneven distribution of glue, not only affecting the bonding strength of composite carpet, but also possibly causing local glue overflow, affecting product appearance quality, and increasing the difficulty and cost of subsequent cleaning work, and the dust and impurities existing on the fabric also affect the bonding strength of composite carpet. In the laminating process, manual operation is low in efficiency, and it is difficult to ensure the accurate alignment of each layer of material during the laminating process, which can easily cause interlayer deviation, wrinkles and other defects, resulting in high product scrap rate, which seriously restricts the production efficiency and product quality improvement of composite carpet. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of composite carpet gluing and laminating equipment, solve the technical problems that uneven distribution of glue caused by manual gluing of prior art, and the dust on the fabric cannot be cleaned, manual laminating cannot ensure the accurate alignment of each layer of fabric, achieve the purpose of improving gluing uniformity and accurately aligning each layer of fabric.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of composite carpet gluing and laminating equipment, including L type support installed on the right end of rack upper and lower two sides, the dust removal gluing mechanism for the dust removal gluing of each layer of fabric of composite carpet is provided in the rack, distance laminating mechanism for the compression of composite carpet of different thickness is provided on the L type support.

[0006] The dust removal gluing mechanism includes rotating shaft rotatably connected in the rotating hole of rack, and cleaning brush is sleeved on the rotating shaft, dust collector is installed on the rack, and dust suction port of dust collector is provided with air duct on the right side of cleaning brush, and dust suction cover is installed on the left side of air duct, tensioning assembly for adjusting the tension of carpet fabric after dust removal is provided in the rack, and gluing assembly for gluing carpet fabric is provided in the right side of rack.

[0007] Further improvement lies in that the limit guide rollers are rotatably connected in the rotating grooves symmetrically arranged on the left and right sides of the cleaning brush in the frame.

[0008] Further improvement lies in that the tensioning assembly comprises a connecting rod mounted on the frame, and an adjusting cylinder is mounted at the center of the connecting rod, symmetrically arranged sliding holes are arranged at the upper and lower ends of the adjusting cylinder, a tensioning spring is mounted in the sliding hole, a sliding rod is mounted on the other end of the tensioning spring and slidably connected to the inner wall of the sliding hole, a U-shaped frame is mounted at the outer end of the sliding rod, and a tensioning roller is rotatably connected in the rotating hole arranged on the U-shaped frame.

[0009] Further improvement lies in that the glue applying assembly comprises a glue spraying pipe mounted in the frame, glue spraying nozzles are symmetrically arranged at the upper and lower ends of the glue spraying pipe, bearing seats are mounted on the frame and located at the left side of the glue spraying pipe, and traction rollers are rotatably connected in the bearing seats.

[0010] Further improvement lies in that the distance adjusting and laminating mechanism comprises an electric push rod mounted on the L-shaped support, a rotary bearing is mounted at the free end of the electric push rod, and pressing rollers are rotatably connected in the two rotary bearings.

[0011] Further improvement lies in that the controller is mounted on the frame, and the dust collector and the electric push rod are electrically connected to the controller.

[0012] By the above technical scheme, the composite carpet glue applying and laminating equipment has at least the following beneficial effects:

[0013] 1. The fabric laminating layer passes through the cleaning brush, the friction force drives the rotary shaft and the cleaning brush to rotate, the dust and impurities on the fabric laminating layer are brushed off, the dust and impurities brushed off are sucked away through the cooperation of the air guide pipe and the dust suction cover, and thus the dust removal work is completed.

[0014] 2. The glue spraying pipe uniformly sprays glue on the fabric laminating layer through the glue spraying nozzles, compared with manual glue applying, the glue is more quickly and uniformly applied, then the electric push rod is started to drive the two pressing rollers to move close to or away from each other, thereby realizing the targeted adjustment of the composite carpet with different thicknesses and improving the application range of the device.

[0015] 3. When the fabric is loose, the tensioning spring drives the sliding rod to slide outward along the sliding hole arranged on the adjusting cylinder under the elastic action of the tensioning spring, thereby driving the tensioning roller on the U-shaped frame to move downward to tighten the loose fabric, and the self-adaptive adjustment of the fabric tensioning degree is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and, together with the description, do not limit the application.

[0017] In the drawings:

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the dust removal and gluing mechanism independent side view structure schematic diagram of the utility model;

[0020] Figure 3 It is the independent side view section structure schematic diagram of the utility model tensioning assembly;

[0021] Figure 4 It is the independent structure schematic diagram of the utility model gluing assembly;

[0022] Figure 5 It is the independent side view structure schematic diagram of the utility model distance adjusting and laminating mechanism.

[0023] In the drawings: 1, rack; 2, L-shaped support;

[0024] 3, dust removal and gluing mechanism; 31, rotating shaft; 32, cleaning brush; 33, dust collector; 34, air duct; 35, dust cover;

[0025] 36, tensioning assembly; 361, connecting rod; 362, adjusting cylinder; 363, sliding hole; 364, tensioning spring; 365, sliding rod; 366, U-shaped frame; 367, tensioning roller;

[0026] 37, gluing assembly; 371, glue spraying pipe; 372, glue spraying nozzle; 373, bearing seat; 374, traction roller;

[0027] 38, limiting guide roller;

[0028] 4, distance adjusting and laminating mechanism; 41, electric push rod; 42, rotating bearing; 43, pressing roller;

[0029] 5, controller. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Embodiment 1

[0032] In view of the problems that the existing artificial gluing is prone to uneven glue distribution and the dust on the fabric cannot be cleaned, and the artificial lamination cannot ensure the accurate alignment of the layers of fabric, the embodiment provides a composite carpet gluing and laminating device, please refer to Figures 1-5 , the embodiment provides a composite carpet gluing and laminating device, which can improve the uniformity of gluing and accurately align the layers of fabric. The composite carpet gluing and laminating device comprises L-shaped brackets 2 installed on the upper and lower sides of the right end of the rack 1, a dust removal and gluing mechanism 3 for dust removal and gluing of the layers of fabric of the composite carpet is arranged in the rack 1, a distance adjusting laminating mechanism 4 for pressing the composite carpet with different thicknesses is arranged on the L-shaped bracket 2, dust on the laminated layers of the layers of fabric of the composite carpet is brushed off by the dust removal and gluing mechanism 3, so as to avoid the influence of dust impurities on the strength of adhesion, and then the glue is uniformly sprayed on the laminated layers by the gluing assembly 37, and the fabric is pressed together with the distance adjusting laminating mechanism 4.

[0033] Since the existing artificial gluing is prone to uneven glue distribution, and the dust on the fabric cannot be cleaned, and the artificial lamination cannot ensure the accurate alignment of the layers of fabric, the device is provided with a dust removal and gluing mechanism 3, the dust removal and gluing mechanism 3 comprises a rotating shaft 31 rotatably connected in a rotating hole formed in the rack 1, a cleaning brush 32 is sleeved on the rotating shaft 31, a dust collector 33 is installed on the rack 1, a dust suction port of the dust collector 33 is provided with an air duct 34 located on the right side of the cleaning brush 32, a dust suction cover 35 is installed on the left side of the air duct 34, a tensioning assembly 36 for adjusting the tension of the carpet fabric after dust removal is arranged in the rack 1, a gluing assembly 37 for gluing the carpet fabric is arranged on the right side in the rack 1, as the fabric is pulled, the laminated layers of the fabric pass through the cleaning brush 32, the friction generated drives the rotating shaft 31 to rotate, so that the dust and impurities on the laminated layers of the fabric are brushed off by the cleaning brush 32, at this time, the dust collector 33 is started, and the brushed-off dust and impurities are sucked away through the cooperation of the air duct 34 and the dust suction cover 35, so as to complete the dust removal work.

[0034] In order to make the laminated layers of the fabric adhere to the cleaning brush 32 for dust removal, the device is rotatably connected with a limiting guide roller 38 in a rotating groove symmetrically arranged on the left and right sides of the cleaning brush 32 in the rack 1, the two layers of fabric are limited and laminated on the cleaning brush 32 by the two groups of limiting guide rollers 38 symmetrically arranged above and below, so that the cleaning brush 32 can brush off the dust on the laminated layers of the fabric.

[0035] Since the uneven distribution of glue is easy to cause by manual gluing, not only affects the bonding strength of the composite carpet, but also may appear local overflow phenomenon, therefore the device is also provided with a glue applying assembly 37, glue applying assembly 37 includes through the rack 1 installed in its inside glue spraying pipe 371, the upper and lower ends of the glue spraying pipe 371 are symmetrically installed with glue spraying nozzle 372, the rack 1 and located on the left side of the glue spraying pipe 371 is installed with bearing seat 373, and two bearing seats 373 are rotatably connected with traction roller 374, the glue outside is transported to the glue spraying nozzle 372 on the upper spraying pipe 371 and uniformly sprayed on the laminated layer of the fabric, compared with manual gluing, more quickly and uniformly, and the fabric is pulled close by the traction roller 374, which is more convenient for subsequent lamination work.

[0036] Since the gap between the pressing rollers 43 needs to be adjusted according to the different thickness of the carpet during the lamination of the composite carpet, the device is also provided with a distance adjusting lamination mechanism 4, the distance adjusting lamination mechanism 4 includes an electric push rod 41 installed on the L-shaped support 2, and a rotating bearing 42 is installed at the free end of the electric push rod 41, two groups of rotating bearings 42 are rotatably connected with the pressing rollers 43, according to the thickness of the carpet to be pressed, the electric push rod 41 is started to push the two pressing rollers 43 to move close to or away from each other, so as to realize the targeted adjustment of the composite carpet with different thickness, and improve the application range of the device.

[0037] The controller 5 is installed on the rack 1, the dust collector 33 and the electric push rod 41 are electrically connected to the controller 5, the dust falling is sucked by the dust collector 33 through the controller 5, and the electric push rod 41 drives the pressing roller 43 to move up and down.

[0038] Embodiment 2

[0039] On the basis of embodiment 1, as shown in Figures 1-5 Since the fabric may be wrinkled and loose by the rolling brush of the cleaning brush 32, which affects the subsequent lamination, the device is provided with a tensioning assembly 36, the tensioning assembly 36 includes a connecting rod 361 installed on the rack 1, and an adjusting cylinder 362 is installed at the center of the connecting rod 361, symmetrically opening a sliding hole 363 at the upper and lower ends of the adjusting cylinder 362, and a tensioning spring 364 is installed in the sliding hole 363, the other end of the tensioning spring 364 is installed with a sliding rod 365 which is slidingly connected to the inner wall of the sliding hole 363, and a U-shaped frame 366 is installed at the outer end of the sliding rod 365, a tensioning roller 367 is rotatably connected in the rotating hole of the U-shaped frame 366, if the fabric is loose, the tensioning spring 364 pushes the sliding rod 365 to slide outward along the sliding hole 363 opened in the adjusting cylinder 362 under the elastic action of itself, so as to push the tensioning roller 367 on the U-shaped frame 366 to move down and tighten the loose fabric, realizing the self-adaptive adjustment of the fabric tension.

[0040] It is to be understood that the terms "including", "comprising", "having" and their conjugates, as used herein, are intended to be open-ended. Thus, these terms are to be interpreted as specifying the presence of stated features or components but do not preclude the presence of additional features or components. It is also to be understood that the term "or" as used herein is intended to mean "and / or", unless explicitly stated otherwise.

[0041] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A composite carpet gluing and laminating device, comprising L-shaped brackets (2) mounted on the upper and lower sides of the right end of a rack (1), characterized in that: The rack (1) is provided with a dust removal and gluing mechanism (3) for dust removal and gluing of each layer of the composite carpet, and the L-shaped support (2) is provided with a distance adjusting and laminating mechanism (4) for laminating the composite carpet with different thicknesses. The dust removal and gluing mechanism (3) comprises a rotating shaft (31) rotatably connected to a rotating hole formed in the rack (1), and a cleaning brush (32) is sleeved on the rotating shaft (31); a dust collector (33) is installed on the rack (1), a wind guide pipe (34) is installed on the right side of the cleaning brush (32) and connected to the dust suction port of the dust collector (33), a dust suction cover (35) is installed on the left side of the wind guide pipe (34), a tensioning assembly (36) for adjusting the tension of the carpet fabric after dust removal is arranged in the rack (1), and a gluing assembly (37) for gluing the carpet fabric is arranged on the right side of the rack (1).

2. The composite carpet gluing and laminating device according to claim 1, characterized in that: The rack (1) is provided with a limiting guide roller (38) rotatably connected to rotating grooves symmetrically formed on the left and right sides of the cleaning brush (32).

3. The composite carpet gluing and laminating apparatus according to claim 1, wherein: The tensioning assembly (36) comprises a connecting rod (361) installed on the rack (1), and an adjusting cylinder (362) is installed at the center of the connecting rod (361); slide holes (363) are symmetrically formed at the upper and lower ends of the adjusting cylinder (362), and tensioning springs (364) are installed in the slide holes (363); the other end of the tensioning spring (364) is connected to a sliding rod (365) slidingly connected to the inner wall of the slide hole (363), and a U-shaped frame (366) is installed at the outer end of the sliding rod (365); and a tensioning roller (367) is rotatably connected to a rotating hole formed in the U-shaped frame (366).

4. The composite carpet gluing and laminating apparatus according to claim 1, wherein: The gluing assembly (37) comprises a glue spraying pipe (371) installed in the rack (1), and glue spraying nozzles (372) are symmetrically installed at the upper and lower ends of the glue spraying pipe (371); bearing seats (373) are installed on the rack (1) and located on the left side of the glue spraying pipe (371), and traction rollers (374) are rotatably connected in the bearing seats (373).

5. The composite carpet gluing and laminating apparatus according to claim 1, wherein: The distance adjusting and laminating mechanism (4) comprises an electric push rod (41) installed on the L-shaped support (2), and a rotating bearing (42) is installed at the free end of the electric push rod (41); and a laminating roller (43) is rotatably connected in the two rotating bearings (42).

6. The composite carpet gluing and laminating apparatus according to claim 1, wherein: A controller (5) is installed on the rack (1), and the dust collector (33) and the electric push rod (41) are electrically connected to the controller (5).

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