Split type pallet special for loading and small packaging box bulk stack forklift loading device

Abstract

The utility model discloses a split type special tray for loading, which comprises a wedge-shaped lower half tray and a wedge-shaped upper half tray which are matched with each other, a loading surface on the upper half tray is parallel to the bottom surface of the lower half tray, and a thick end I of the upper half tray is propped against a stop plate of the lower half tray. The utility model further discloses a small packaging box bulk stack forklift loading device which comprises the fork teeth connected with the forklift portal frame and the split type special loading tray, and the fork teeth are matched with the fork tooth inserting grooves in shape. The strength of the split type pallet special for loading is obviously higher than that of a common even plate pallet with the same average thickness, meanwhile, the thickness of the thin end of the upper half pallet is small, and goods are stably delivered under pushing of a pushing mechanism. According to the forklift loading device for the bulk stacks of the small packaging boxes, the bulk stacks of the small packaging boxes move forwards stably, loading efficiency is high, and the forklift loading device is particularly suitable for small packaging box goods which are not particularly heavy and large but not particularly large.

Description

TECHNICAL FIELD

[0001] The utility model belongs to bulk cargo loading technical field, specifically is a split type tray and small package box scattered pile intelligent forklift loading device. BACKGROUND

[0002] The loading of scattered small package boxes is troublesome, and needs to be loaded one by one by manual or loaded after being bundled, such as cigarette finished product package, which is generally small one of 50 pieces or even small one of 25 pieces, and is generally packaged by paper box, the box body is regular rectangle, and the weight is relatively light, the earliest loading is by manual, the efficiency is low, and the tray loading is also used in the prior art, but needs to be bundled to enhance stability during carrying, if the stacking is carried out in the way of staggered stacking, the vehicle carrying space cannot be effectively utilized, and the vehicle utilization rate is low. UTILITY MODEL CONTENTS

[0003] The utility model provides a split type loading special tray in view of the technical problems in the prior art, which comprises a lower half tray (12) and an upper half tray (11) arranged on the lower half tray (12), the lower half tray (12) and the upper half tray (11) are both wedge-shaped, the upper half tray (11) comprises a thick end one (116), a thin end one (115), a load surface (111) and a matching surface one (112), the lower half tray (12) comprises a thin end two (126), a thick end two (125), a bottom surface (121) and a matching surface two (122), a stop plate (124) is arranged on the thin end two (126) of the lower half tray (12), after the upper half tray (11) and the lower half tray (12) are matched, the load surface (111) is parallel to the bottom surface (121), and the thick end one (116) of the upper half tray (11) abuts on the stop plate (124).

[0004] Further, the matching surface one (112) and the load surface (111) form an angle of 1.5-2.5°.

[0005] Further, the thickness of the thin end one (115) is 5-15 mm.

[0006] Further, the bottom of the thick end one (116) is provided with an upper half slot (113), the bottom of the thin end two (126) is correspondingly provided with a lower half slot (123), and the upper half slot (113) and the lower half slot (123) combine to form a fork tooth slot (13).

[0007] Further, the carrier surface (111) is provided with a plating layer, and the friction coefficient between the carrier surface (111) and the carton (61) is less than the friction coefficient between the carton (61) and the carton (61).

[0008] In addition, the utility model still provides a kind of small packing box scattered pile fork truck loading device, including with the fork teeth (21) being connected to fork truck portal (2), the split type loading special pallet as described above, the shape of the fork teeth (21) is adapted to the fork teeth slot (13), the fork truck portal (2) is inserted into the fork teeth slot (13) of the split type loading special pallet after sliding down to ground.

[0009] Further, it further includes the compacting mechanism (3) for pressing down the packing box (5) on the portal (2), and the pushing mechanism (4) for pushing the packing box (5) forward is arranged on the portal (2).

[0010] Further, the compacting mechanism (3) includes the slide rail (32) fixed vertically arranged on the fork truck portal (2), and the compacting plate (31) slidably arranged on the slide rail (32), and further includes the oil cylinder one (33) with one end arranged on the compacting plate (31) and the other end arranged on the slide rail or fork truck portal (2).

[0011] Further, the pushing mechanism (4) includes the push plate (42), and the oil cylinder two (41) with one end arranged on the push plate (42) and the other end arranged on the fork truck portal (2).

[0012] Further, the pushing mechanism (4) includes the push plate (42), the sliding groove (44), the scissor fork telescopic mechanism (43) and the oil cylinder two (41), the sliding groove (44) is fixed vertically arranged on the fork truck portal (2), the scissor fork telescopic mechanism (43) includes a plurality of connecting rods connected by cross rotation connecting rod group (432), and the horizontal shaft (431) arranged in the sliding groove (44), one end of the connecting rod group (432) is rotatably connected to the push plate (42), and the other end of one connecting rod is arranged on the horizontal shaft (431), and the other connecting rod is rotatably connected to the fork truck portal (2) or the sliding groove (44), and the oil cylinder two (41) is arranged on the fork truck portal (2) with one end and the other end arranged on the horizontal shaft (431).

[0013] The special loading tray of the utility model is combined by the lower half tray and the upper half tray with split wedge-shaped structure, and the strength of the upper half tray is obviously higher than that of the general uniform plate tray with the same average thickness, and the thin end of the upper half tray is thin and has a smooth loading surface, the fork teeth are inserted into the fork tooth slot to lift the upper half part, and the loading surface and the loading surface have a small height difference when the goods are pushed away from the tray by the pushing mechanism, so the goods are smoothly transferred, and the utility model is especially suitable for loading of the van. The small packaging box scattered pile forklift loading device of the utility model adopts the special loading tray and the opposite pressing mechanism to appropriately clamp the small packaging box scattered pile, adopts the pushing mechanism to push the small packaging box scattered pile forward, the small packaging box scattered pile moves stably forward, the loading efficiency is high, and the utility model is especially suitable for the small packaging box goods with large volume but not too large weight. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of a special loading tray of the utility model in a split type;

[0015] Figure 2 It is an explosion structure schematic view of a special loading tray of the utility model in a split type;

[0016] Figure 3 It is a structure schematic view of the upper half tray of the utility model;

[0017] Figure 4 It is a structure schematic view of the small packaging box scattered pile forklift loading device of the utility model loading cigarette box into the compartment (one side compartment plate and rear compartment plate are hidden);

[0018] Figure 5 It is a structure schematic view of the small packaging box scattered pile forklift loading device of the utility model loading cigarette box into the compartment (one side compartment plate and rear compartment plate are hidden);

[0019] Figure 6 It is Figure 5 It is a structure schematic view when the pushing mechanism is not stretched out;

[0020] In the diagram: 11. Upper pallet; 111. Bearing surface; 112. Upper mating surface; 113. Upper slot; 114. Hollowed-out groove; 115. Thin end one; 116. Thick end one; 12. Lower pallet; 121. Bottom surface; 122. Lower mating surface; 123. Lower slot; 124. Stop plate; 125. Thick end two; 126. Thin end two; 13. Fork tooth slot; 2. Forklift mast; 21. Fork tooth; 3. Clamping mechanism; 31. Clamping plate; 311. Sleeve; 32. Slide rail; 33. Hydraulic cylinder one; 4. Pushing mechanism; 41. Hydraulic cylinder two; 42. Push plate; 43. Scissor fork telescopic mechanism; 431. Horizontal shaft; 432. Linkage group; 44. Slide groove; 5. Packing box; 6. Carriage. Detailed Implementation

[0021] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0022] like Figures 1-3 As shown, this embodiment discloses a split-type loading pallet, including a lower half pallet 12 and an upper half pallet 11 disposed on the lower half pallet 12. Both the lower half pallet 12 and the upper half pallet 11 are wedge-shaped.

[0023] The upper tray 11 includes a thick end 116, a thin end 115, a carrying surface 111, and a mating surface 112. The thin end 115 has a thickness of 5-15mm. The mating surface 112 and the carrying surface 111 form an angle of 1.5-2.5°. The bottom of the thick end 116 is provided with an upper slot 113. The length of the upper slot 113 can be set as needed. In some embodiments, a perforated groove 114 is also provided next to the upper slot 113 to reduce the weight of the upper tray. The carrying surface 111 is coated, and the coefficient of friction between the carrying surface 111 and the carton 61 is less than the coefficient of friction between carton 61 and itself.

[0024] The lower half tray 12 includes a thin end 126, a thick end 125, a bottom surface 121, and a mating surface 122. A stop plate 124 is provided on the thin end 126 of the lower half tray 12, and a lower half slot 123 is provided at the bottom of the thin end 126. The length of the lower half slot 123 can be set as needed.

[0025] like Figure 1As shown, the upper half tray 11 and the lower half tray 12 combine to form a cuboid tray, with the thick end one 116 opposite the thin end two 126, the thin end one 115 opposite the thick end two 125, the mating surface one 112 and the mating surface two 122 overlapping together, the loading surface 111 parallel to the bottom surface 121, the thick end one 116 of the upper half tray 11 abutting against the stop plate 124, and the upper half slot 113 and the lower half slot 123 combining to form the tine slot 13.

[0026] In addition, as Figure 4 shown, the embodiment also provides a small packaging box scattered pile forklift loading device, including the tines 21 connected with the forklift mast 2, the split type loading special tray as described above, the shape of the tines 21 is adapted to the tine slot 13, and the forklift mast 2 is inserted into the tine slot 13 of the split type loading special tray after falling to the ground. It also includes a pressing mechanism 3 arranged on the mast 2 for pressing the packaging box 5 downward, and a pushing mechanism 4 arranged on the mast 2 for pushing the packaging box 5 forward.

[0027] The pressing mechanism 3 includes a slide rail 32 fixed vertically arranged on the forklift mast 2, a pressing plate 31 slidably sleeved on the slide rail 32 through a sleeve 311, and the pressing plate can be arranged relatively long, which can be much longer than the length of the tray, but at most does not exceed the length of the carriage. Generally, the length of the pressing plate is twice the length of the tray; it also includes a cylinder one 33 arranged at one end on the pressing plate 31 and at the other end on the slide rail or the forklift mast 2.

[0028] In some embodiments, as Figure 4 shown, the pushing mechanism 4 includes a push plate 42, and a cylinder two 41 arranged at one end on the push plate 42 and at the other end on the forklift mast 2, Figure 4 The pushing mechanism has pushed the goods forward.

[0029] In other embodiments, as Figure 5 , 6 shown, Figure 5 The pushing mechanism has pushed the goods forward, Figure 6 The pushing mechanism has not pushed the goods forward and is in the initial state, and the pushing mechanism 4 includes a push plate 42, a sliding groove 44, a scissor fork telescopic mechanism 43, and a cylinder two 41, the sliding groove 44 is fixed vertically arranged on the forklift mast 2, the scissor fork telescopic mechanism 43 includes a plurality of connecting rods connected by cross rotation connecting rod group 432, a cross shaft 431 arranged in the sliding groove 44, as Figure 5The two groups of connecting rods each include two pairs of connecting rods hingedly connected to each other, and each pair of connecting rods includes two connecting rods hingedly connected at the center, one end of the connecting rod group 432 is hingedly connected to the push plate 42, and the other end of one connecting rod is hingedly or fixedly arranged on the horizontal shaft 431, and the other end of the other connecting rod is hingedly connected to the forklift mast 2 or the sliding groove 44, and one end of the oil cylinder 41 is arranged on the forklift mast 2 and the other end is arranged on the horizontal shaft 431.

[0030] In operation, the lower half tray 12 is placed on the horizontal ground, the upper half tray 11 is placed on the lower half tray 12, the cigarette packaging boxes are placed on the loading surface of the upper half tray 11 in a staggered manner to form a scattered pile, the prongs of the forklift are inserted into the prong insertion slots, the compression mechanism is started, the compression plate compresses the cigarette packaging boxes on the upper half tray with appropriate force, the forklift is started to lift the upper half tray and move to the rear of the vehicle compartment, the prongs are tightly attached to the vehicle compartment floor, and the pushing mechanism is started to push the cigarette packaging boxes into the vehicle compartment. In order to save loading time, the cigarette packaging boxes are not tied after being placed, the cigarette packaging boxes will not fall due to the action of the compression mechanism, the friction coefficient between the loading surface and the carton is smaller than the friction coefficient between the cartons, so the pushing mechanism can easily push the cigarette packaging boxes out of the tray and onto the vehicle compartment floor, and the original stacked pile of cigarette packaging boxes will not be loosened. Generally, 5x4x5, i.e. 100, cigarette packaging boxes can be stacked in each scattered pile, and each scattered pile can be loaded in 1.5-2 minutes, and 3000-4000 cigarette packaging boxes can be loaded per hour.

[0031] It should be noted that in this document, the terms "comprise", "comprising", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not only include those elements, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Unless otherwise explicitly specified and limited, the terms "mount", "connect", "connection" should be interpreted broadly, for example, it can be fixed connection, detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium; it can be internal connection of two elements; "one", "two" in thick end one, thin end one, mating surface one, thin end two, thick end two, mating surface two only represent the name of the difference, and not the order, quantity and other meanings. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0032] While the preferred embodiments of the application have been described, those skilled in the art will recognize that the application can be practiced with modification and alteration within the spirit and scope of the application. Accordingly, the description is to be regarded as illustrative in nature and not as restrictive. The scope of the application is indicated by the appended claims, rather than by the foregoing description.

[0033] Obviously, many modifications and variations of the present application are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the application can be practiced otherwise than as specifically described.

Claims

1. A split loading pallet, characterized in that, The application relates to a split loading special pallet, which comprises a lower half pallet (12) and an upper half pallet (11) arranged on the lower half pallet (12), wherein the lower half pallet (12) and the upper half pallet (11) are both wedge-shaped, the upper half pallet (11) comprises a thick end one (116), a thin end one (115), a loading surface (111) and a matching surface one (112), the lower half pallet (12) comprises a thick end two (125), a thin end two (126), a bottom surface (121) and a matching surface two (122), a stop plate (124) is arranged on the thin end two (126) of the lower half pallet (12), and the loading surface (111) is parallel to the bottom surface (121) after the upper half pallet (11) and the lower half pallet (12) are matched, and the thick end one (116) of the upper half pallet (11) abuts against the stop plate (124).

2. The split load specific pallet according to claim 1, characterized in that, The matching surface one (112) and the loading surface (111) form an angle of 1.5-2.5 degrees.

3. The split shipping pallet of claim 1, wherein, The thickness of the thin end one (115) is 5-15 mm.

4. The split shipping pallet of claim 1, wherein, The bottom of the thick end one (116) is provided with an upper half slot (113), the bottom of the thin end two (126) is correspondingly provided with a lower half slot (123), and the upper half slot (113) and the lower half slot (123) combine to form a fork tooth slot (13).

5. The split shipping pallet of claim 1, wherein, The loading surface (111) is provided with a plating layer, and the friction coefficient between the loading surface (111) and a carton (61) is smaller than the friction coefficient between the carton (61) and the carton (61).

6. A small package case palletizing and depalletizing fork truck loading device characterized by: The application further relates to a forklift (1) comprising a fork (21) connected with a forklift mast (2) and the split loading special pallet, the shape of the fork (21) is adapted to the fork tooth slot (13), and the forklift mast (2) is inserted into the fork tooth slot (13) of the split loading special pallet after falling to the ground.

7. A small pack case depiler pallet loader as claimed in claim 6 wherein, The application further relates to a pressing mechanism (3) arranged on the forklift mast (2) and used for pressing a packaging box (5) downward, and a pushing mechanism (4) arranged on the forklift mast (2) and used for pushing the packaging box (5) forward.

8. A small pack case depiler pallet loader as claimed in claim 7 wherein: The pressing mechanism (3) comprises a slide rail (32) fixedly arranged vertically on the forklift mast (2) and a pressing plate (31) slidably arranged on the slide rail (32), and further comprises an oil cylinder one (33) with one end arranged on the pressing plate (31) and the other end arranged on the slide rail or the forklift mast (2).

9. The small package case depiling forklift loading apparatus of claim 7 wherein: The pushing mechanism (4) comprises a pushing plate (42) and an oil cylinder two (41) with one end arranged on the pushing plate (42) and the other end arranged on the forklift mast (2).

10. The small package case depiling forklift loading apparatus of claim 7 wherein: The pushing mechanism (4) comprises a pushing plate (42), a sliding groove (44), a scissor fork telescopic mechanism (43) and an oil cylinder (41). The sliding groove (44) is fixed and vertically arranged on the forklift mast (2). The scissor fork telescopic mechanism (43) comprises a plurality of linkage groups (432) connected by cross rotation, a horizontal shaft (431) arranged in the sliding groove (44), one end of the linkage group (432) is rotationally connected to the pushing plate (42), one end of the linkage group (432) is arranged on the horizontal shaft (431), and the other end of the linkage group (432) is rotationally connected to the forklift mast (2) or the sliding groove (44). One end of the oil cylinder (41) is arranged on the forklift mast (2), and the other end of the oil cylinder (41) is arranged on the horizontal shaft (431).

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