Shafting assembly batch rapid turnover device

Abstract

A shafting assembly batch rapid turnover device comprises a base and is characterized in that a movable rotary disc and a clamping turnover assembly for clamping and turning over shafting assemblies are installed on the base, shafting supporting seats evenly distributed in the circumferential direction are installed on the rotary disc, each shafting supporting seat is in a U shape with an outward opening in the radial direction, and the shafting assemblies are arranged on the clamping turnover assembly. The clamping and overturning assembly is in sliding fit with the base in the radial direction of the rotary disc, and the shafting assembly is supported on the shafting supporting seat, is aligned with the clamping and overturning assembly along with rotation of the rotary disc and is pulled out of the shafting supporting seat along with clamping and moving of the clamping and overturning assembly. According to the utility model, a plurality of shafting assemblies are overturned in sequence, so that the quick batch overturning of the shafting assemblies is realized, the time for overturning a single shafting assembly is reduced, the assembly efficiency of batch shafting assemblies is improved, the production takt of an assembly line is accelerated, and the production benefit is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of shafting assembly batch quick turnover device, for the turnover of shafting assembly in assembly process. BACKGROUND

[0002] In the shafting structure of transmission, including input shaft assembly, intermediate shaft assembly and output shaft assembly, these gear shafting assemblies generally include shaft, gear and bearing installed on shaft, in order to adapt to the demand of multiple engagement, both ends of shaft are assembled with corresponding gear and bearing.

[0003] Shafting assembly is usually vertically assembled, generally first assemble gear and bearing towards the upper end, then reverse the shafting assembly to exchange both ends, then assemble gear and bearing on the other end, existing shafting assembly assembly support equipment can only support one shafting assembly, from shafting assembly feeding, one end assembly, reversing, the other end assembly to discharge, long time is used for assembly, low efficiency, unable to adapt to batch assembly of shafting assembly, resulting in slow production rhythm of assembly production line, low production efficiency. SUMMARY

[0004] The shafting assembly batch quick turnover device provided by the utility model forms the sequential turnover of multiple shafting assemblies, realizes the batch quick turnover of shafting assembly, reduces the turnover time of single shafting assembly, improves the assembly efficiency of batch shafting assembly, speeds up the production rhythm of assembly production line and improves production efficiency.

[0005] To achieve the above object, the utility model adopts the technical scheme that:

[0006] The shafting assembly batch quick turnover device includes a base, characterized in that: the base is provided with a rotatable turntable and a clamping and overturning assembly for clamping and overturning the shafting assembly, the turntable is provided with shafting support seats uniformly distributed in the circumferential direction, the shafting support seat is in the form of a U-shaped opening outward in the radial direction, the clamping and overturning assembly is in sliding cooperation with the base in the radial direction of the turntable, the shafting assembly is supported on the shafting support seat and aligned with the clamping and overturning assembly through the rotation of the turntable, and the shafting assembly is pulled out of the shafting support seat through the clamping and movement of the clamping and overturning assembly.

[0007] Preferably, the turntable is provided with a U-shaped notch corresponding to the shafting support seat and arranged in the radial direction, the shafting support seat is positioned on the turntable through a positioning pin on the turntable and aligned with the U-shaped notch, the shafting support seat is provided with a support step surface, and the shafting assembly is supported on the shafting support seat through the abutment of the support step surface and the shafting assembly.

[0008] Preferably, the turntable is provided with a rotary clamp corresponding to the shafting support seat, and the shafting support seat is fixed with a positioning plate matched with the rotary clamp, and the shafting support seat is vertically positioned on the turntable through the rotation of the rotary clamp to the positioning plate.

[0009] Preferably, the clamping and flipping assembly includes an electric clamping machine capable of clamping the shaft assembly, an electric gearbox capable of driving the electric clamping machine to flip, a guide rail along the radial direction of the turntable mounted on the base, the bottom of the electric gearbox slidingly engaging with the guide rail, and clamping heads that can move vertically mounted on both the upper and lower ends of the electric clamping machine.

[0010] Preferably, the base is equipped with a turntable drive box and a control box that can drive the turntable to rotate. The turntable is mounted on the turntable drive box. The turntable drive box, the electric gearbox and the electric clamping machine are all electrically connected to the control box and are controlled by the control box respectively.

[0011] The beneficial effects of this utility model are:

[0012] This utility model discloses a batch rapid flipping device for shaft assemblies. A turntable and a clamping and flipping assembly are mounted on a base. Multiple shaft support seats are mounted on the turntable, and the shaft assemblies are supported on these seats. A loading hoist lifts a shaft assembly, with only one end fitted with a bearing and gear, onto the support seat. The turntable is then rotated, causing the support seat to rotate until the shaft assembly aligns with the clamping and flipping assembly. The clamping and flipping assembly clamps the aligned shaft assembly and moves it on the base, pulling the shaft assembly out of the support seat. The shaft assembly is then flipped so that its two ends are reversed, and then returned to its original position. The clamping and flipping assembly re-supports the shaft assembly onto the shaft support seat and releases the clamp on the shaft assembly. Then, the turntable rotates to move the shaft assembly to the other end assembly station. Each shaft support seat supports one shaft assembly. Through the rotation of the turntable, the shaft assemblies are aligned with the clamping and flipping assembly in sequence and flipped, forming a sequential flipping of multiple shaft assemblies. This enables rapid batch flipping of shaft assemblies, reduces the flipping time of a single shaft assembly, improves the assembly efficiency of batch shaft assemblies, speeds up the production cycle of the assembly line, and improves production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the batch rapid flipping device for shaft assembly of this utility model.

[0014] Figure 2 for Figure 1 Top view. Detailed Implementation

[0015] The following is combined Figures 1-2 The embodiments of this utility model will be described in detail below.

[0016] The shafting assembly batch rapid turnover device comprises a base 1, characterized in that the base 1 is provided with a rotatable turntable 2 and a clamping and turnover assembly 3 for clamping and turning the shafting assembly; the turntable 2 is provided with shafting support seats 4 which are uniformly distributed in the circumferential direction and have a U-shaped opening in the radial direction; the clamping and turnover assembly 3 is slidably connected to the base 1 in the radial direction of the turntable; the shafting assembly is supported on the shafting support seats 4 and is aligned with the clamping and turnover assembly 3 when the turntable 2 rotates, and is pulled out of the shafting support seats 4 when the clamping and turnover assembly 3 clamps and moves.

[0017] The shafting assembly batch rapid turnover device comprises a base 1, characterized in that the base 1 is provided with a rotatable turntable 2 and a clamping and turnover assembly 3 for clamping and turning the shafting assembly; the turntable 2 is provided with shafting support seats 4 which are uniformly distributed in the circumferential direction and have a U-shaped opening in the radial direction; the clamping and turnover assembly 3 is slidably connected to the base 1 in the radial direction of the turntable; the shafting assembly is supported on the shafting support seats 4 and is aligned with the clamping and turnover assembly 3 when the turntable 2 rotates, and is pulled out of the shafting support seats 4 when the clamping and turnover assembly 3 clamps and moves.

[0018] The shafting assembly batch rapid turnover device comprises a base 1, characterized in that the base 1 is provided with a rotatable turntable 2 and a clamping and turnover assembly 3 for clamping and turning the shafting assembly; the turntable 2 is provided with shafting support seats 4 which are uniformly distributed in the circumferential direction and have a U-shaped opening in the radial direction; the clamping and turnover assembly 3 is slidably connected to the base 1 in the radial direction of the turntable; the shafting assembly is supported on the shafting support seats 4 and is aligned with the clamping and turnover assembly 3 when the turntable 2 rotates, and is pulled out of the shafting support seats 4 when the clamping and turnover assembly 3 clamps and moves.

[0019] The rotating clamp 5 is a common clamp that can rotate an angle in the prior art, and when the rotating clamp 5 rotates to the positioning plate 42, the upward movement of the positioning plate 42 is limited, and the shafting support seat 4 is vertically positioned on the rotating disc 2; when the rotating clamp 5 rotates to be staggered with the positioning plate 42, the shafting support seat 4 can be lifted to be taken off from the rotating disc 2; through the vertical positioning of the rotating clamp 5 to the shafting support seat 4, the shafting support seat 4 is prevented from falling off from the rotating disc 2, and the positioning reliability of the shafting support seat 4 on the rotating disc 2 is improved.

[0020] The clamping and overturning assembly 3 comprises an electric clamping machine 31 capable of clamping the shafting assembly, an electric gear box 32 capable of driving the electric clamping machine 31 to overturn, a guide rail 11 radially arranged on the rotating disc 2, the bottom of the electric gear box 32 is in sliding cooperation with the guide rail 11, and the upper end and the lower end of the electric clamping machine 31 are both provided with clamping heads 311 capable of moving vertically.

[0021] The base 1 is provided with a rotating disc driving box 12 capable of driving the rotating disc 2 to rotate and a control box 13, the rotating disc 2 is arranged on the rotating disc driving box 12, the rotating disc driving box 12, the electric gear box 32 and the electric clamping machine 31 are all electrically connected with the control box 13 and are respectively controlled through the control box 13.

[0022] The above describes the technical scheme of the embodiments of the utility model in combination with the drawings, and it should be noted that the described embodiments are only part of the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

Claims

1. A shafting assembly bulk rapid roll-over device comprising a base, characterised in that: The base is provided with a rotatable turntable and a clamping and overturning assembly for clamping and overturning the shafting assembly, the turntable is provided with shafting support seats which are uniformly distributed in the circumferential direction and have a U-shaped opening in the radial direction, the clamping and overturning assembly is in sliding fit with the base in the radial direction of the turntable, the shafting assembly is supported on the shafting support seats, is aligned with the clamping and overturning assembly by rotation of the turntable, and is pulled out of the shafting support seats by clamping and movement of the clamping and overturning assembly.

2. The shafting assembly bulk quick rollover device of claim 1, wherein: The turntable is provided with U-shaped notches which correspond to the shafting support seats and are arranged in the radial direction, the shafting support seats are positioned on the turntable by positioning pins on the turntable and are aligned with the U-shaped notches, the shafting support seats are provided with support step faces, and the shafting assembly is supported on the shafting support seats by abutting the support step faces.

3. The shafting assembly bulk quick rollover device of claim 2, wherein: The turntable is provided with rotary clamps which correspond to the shafting support seats, and the shafting support seats are fixed with positioning plates which cooperate with the rotary clamps, and the shafting support seats are vertically positioned on the turntable by rotation of the rotary clamps to the positioning plates.

4. The shafting assembly bulk quick rollover device of claim 2, wherein: The clamping and overturning assembly comprises an electric clamping machine for clamping the shafting assembly and an electric gear box for overturning the electric clamping machine, the base is provided with a guide rail in the radial direction of the turntable, the bottom of the electric gear box is in sliding fit with the guide rail, and the upper end and the lower end of the electric clamping machine are provided with clamping heads which can move in the vertical direction.

5. The shafting assembly bulk quick rollover device of claim 4, wherein: The base is provided with a turntable driving box for driving the turntable to rotate and a control box, the turntable is arranged on the turntable driving box, the turntable driving box, the electric gear box and the electric clamping machine are electrically connected with the control box, and are controlled by the control box respectively.

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