Flexible lossless fixed-distance bottle distributing device capable of self-adapting to bottle types
By using a flexible adaptive bottle-clamping conveyor system, which employs laser displacement sensors and photoelectric sensors for precise positioning, combined with PLC control and servo motor adjustment, the conveying problems caused by inconsistent bottle spacing and different diameters are solved, achieving non-destructive, fixed-distance bottle separation, and improving production efficiency and product protection.
Patent Information
- Application Number
- CN202520004711.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing conveying device cannot accommodate bottles of different diameters, resulting in inconsistent and disorderly bottle spacing, making it unsuitable for use with subsequent equipment and reducing its scope of application.
The system employs a flexible, adaptive bottle-clamping conveyor belt. A laser displacement sensor detects the bottle width, a PLC controls a spacing adjustment motor to adjust the clamping width, a photoelectric sensor precisely positions the product, and a servo motor adjusts the speed of the bottle-clamping conveyor belt to achieve equidistant feeding. A soft rubber layer is wrapped around the surface of the conveyor belt to protect the product.
It enables stable clamping and non-destructive conveying of bottles of different diameters, ensuring that the bottles are compatible with subsequent equipment, improving production efficiency and protecting the product surface.
Smart Images

Figure CN223606503U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to conveying device technical field, concretely relates to a flexible self -adaptation bottle type's nondestructive fixed -distance bottle separating device. BACKGROUND
[0002] With the development of domestic packaging industry, higher requirements are put forward to the quality, cost, packaging speed and applicability of packaging equipment. Among the feeding modes used in the field of automatic packaging machinery technology, three kinds of spiral, synchronous chain and magnetic suspension are commonly used. Among them, the spiral feeding mode needs to customize the spiral groove according to the product shape, and the adaptability to the product with complex shape is poor. Because of its working principle, it will cause friction to the product surface, and will damage the product surface with high appearance requirements and easy to damage; the working principle of synchronous chain feeding mode limits the production line speed and cannot meet the high-speed production; the cost of magnetic suspension feeding mode is high, which will cause the cost of packaging equipment to rise sharply, which is not conducive to popularization.
[0003] The prior art discloses a patent CN209113033U, which comprises a conveying module and two bottle separating modules. Each bottle separating module is provided with a first drive assembly, a second drive assembly, a driven member and a plurality of belts. The first drive assembly and the second drive assembly are spaced apart and each is provided with at least one drive wheel. The rotational speed of the second drive assembly is higher than that of the first drive assembly. The driven member is arranged between the first drive assembly and the second drive assembly and is connected to the two drive assemblies by the plurality of belts. By means of the above technical features, the rotational speed difference between the two drive assemblies causes the connected belts to drive the bottles at different speeds, so that the bottles can be separated from each other when passing through, and a gap is formed between adjacent bottles. Therefore, the subsequent processing steps of the bottles can be carried out smoothly, thereby providing a two-stage belt bottle separating device.
[0004] With the use of the existing device including the above patent, the deficiencies of the technology have also been gradually exposed, mainly in the following aspects:
[0005] Firstly, the existing bottle bodies cannot be matched with the subsequent equipment during feeding due to the different intervals between the bottle bodies and the disorder.
[0006] Secondly, when the existing bottle feeding production line is used, the different diameters of the bottles make the existing conveying device unable to match the conveying of bottles with different diameters, reducing the range of use.
[0007] From the above, it can be seen that the prior art has obvious inconvenience and defects in actual use, so it is necessary to improve. UTILITY MODEL CONTENTS
[0008] In view of the defects in the prior art, the utility model solves the problem that the bottle bodies in the prior art cannot be matched with subsequent equipment for use during the feeding process due to the different intervals between the bottle bodies and the disorder, and the problem that the existing conveying device cannot match the conveying use of bottle bodies with different diameters, and reduces the use range.
[0009] To solve the above problems, the utility model provides the following technical scheme:
[0010] A flexible self-adaptive bottle type nondestructive fixed-distance bottle separating device, including conveying platform, the both sides of conveying platform are provided with a plurality of bottle clamping conveying belts along the feeding direction,
[0011] The bottle clamping conveying belts on the same side are jointly installed on the interval adjusting frame, the two interval adjusting frames are oppositely moved through the driving structure,
[0012] The laser displacement sensor is fixedly connected to the position close to the material feeding start end of the conveying platform, and the star wheel is rotatably arranged at the position close to the material feeding end of the conveying platform.
[0013] As an optimized scheme, the photoelectric sensor is fixedly arranged on the interval adjusting frame corresponding to each bottle clamping conveying belt.
[0014] As an optimized scheme, the driving structure includes a rotating shaft horizontally rotatably arranged on the conveying platform, the rotating shaft is coaxially provided with lead screws at both ends, the screw threads of the two lead screws are oppositely arranged, and the two lead screws are threadedly connected to the two interval adjusting frames.
[0015] As an optimized scheme, the side wall of one of the interval adjusting frames is fixedly connected with an interval adjusting motor, and the output shaft of the interval adjusting motor is fixedly connected with the end of the lead screw.
[0016] As an optimized scheme, the conveying platform is fixedly connected with two guide columns, the two ends of the guide column penetrate the opposite side walls of the conveying platform, and the interval adjusting frame is provided with a guide hole matched with the guide column.
[0017] As an optimized scheme, the guide columns are located on the two sides of the rotating shaft.
[0018] As an optimized scheme, the conveying surface of the bottle clamping conveying belt is provided with a soft rubber layer.
[0019] As an optimization scheme, the upper surface of the spacing adjusting frame is provided with three supporting wheels supporting the bottle clamping conveying belts, the virtual connecting lines of the three supporting wheels are arranged in a triangle, and the bottle clamping conveying belts are arranged along a triangular track, and the conveying surfaces of the two opposite bottle clamping conveying belts are parallel.
[0020] As an optimization scheme, the bottle clamping conveying belts are synchronous belts, and the supporting wheels are synchronous wheels matched with the synchronous belts.
[0021] As an optimization scheme, the lower end of the spacing adjusting frame is fixedly connected with a driving motor, and the output shaft of the driving motor is fixedly connected with one of the supporting wheels.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] The laser displacement sensor detects the bottle width at the bottle inlet, and the PLC controls the spacing adjusting motor to adjust the width between the bottle clamping conveying belts according to the received data, so that the bottle bodies with different diameters are clamped and conveyed.
[0024] The photoelectric sensor accurately positions the product position, the driving motor is controlled by the PLC, the bottle clamping conveying belt is driven to accelerate or decelerate, the product is evenly spaced and flexibly fed, the relative speed of the servo motor is changed, the product is output at different intervals, and the bottle bodies after output control are smoothly used in cooperation with subsequent equipment through acceleration or deceleration of the plurality of bottle clamping conveying belts.
[0025] The surface of the synchronous belt is wrapped with a soft rubber layer to protect the surface of the product, and the product is clamped and fed by the two bottle clamping conveying belts, and there is no relative movement between the product and the product, so that the product can be fed without damage. DRAWINGS
[0026] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally indicated by similar reference numerals. In the drawings, various elements or parts are not necessarily drawn according to the actual scale.
[0027] Fig. 1 is a structural schematic view of the utility model;
[0028] Fig. 2 is a structural schematic view of the driving structure of the utility model;
[0029] Fig. 3 is a structural schematic view of the driving motor of the utility model.
[0030] In the diagram: 1-Conveying platform; 2-Laser displacement sensor; 3-Gap adjustment frame; 4-Bottle clamping conveyor belt; 5-Photoelectric sensor; 6-Drive motor; 7-Support wheel; 8-Gap adjustment motor; 9-Guide column; 10-Star wheel; 11-Rotating shaft; 12-Lead screw. Detailed Implementation
[0031] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.
[0032] like Figs. 1 to 3 As shown, a flexible adaptive bottle-shaped non-destructive fixed-distance bottle-splitting device includes a conveying platform 1, on both sides of the conveying platform 1, a plurality of bottle-clamping conveyor belts 4 are arranged side by side along the feeding direction.
[0033] The bottle-clamping conveyor belts 4 located on the same side are jointly mounted on the spacing adjustment frame 3. The two spacing adjustment frames 3 move towards and away from each other via a drive structure.
[0034] A laser displacement sensor 2 is fixedly connected to the conveying platform 1 near its material conveying start end, and a star wheel 10 is rotatably provided on the conveying platform 1 near its material conveying end end.
[0035] A photoelectric sensor 5 is fixedly installed on the spacing adjustment frame 3 for each bottle clamping conveyor belt 4.
[0036] The drive structure includes a rotating shaft 11 that is horizontally mounted on the conveying platform 1. Both ends of the rotating shaft 11 are coaxially provided with lead screws 12. The threads of the two lead screws 12 are arranged in opposite directions, and the two lead screws 12 are threadedly connected to two spacing adjustment frames 3.
[0037] A spacing adjustment motor 8 is fixedly connected to the side wall of one of the spacing adjustment frames 3, and the output shaft of the spacing adjustment motor 8 is fixedly connected to the end of the lead screw 12.
[0038] The conveying platform 1 is fixedly connected with two guide pillars 9 in parallel. The two ends of the guide pillars 9 penetrate the opposite side walls of the conveying platform 1. The spacing adjustment frame 3 is provided with guide holes that match the guide pillars 9.
[0039] The guide posts 9 are located on both sides of the rotating shaft 11.
[0040] A soft rubber layer is provided on the conveying surface of the bottle clamping conveyor belt 4.
[0041] The upper surface of the spacing adjustment frame 3 is rotatably equipped with three support wheels 7 that support the bottle clamping conveyor belt 4. The virtual connection lines of the three support wheels 7 are arranged in a triangle, and the bottle clamping conveyor belt 4 is rotated along the triangular trajectory. The conveying surfaces of two opposite bottle clamping conveyor belts 4 are parallel to each other.
[0042] The bottle clamping conveyor belt 4 is a synchronous belt, and the support wheel 7 is a synchronous wheel that matches the synchronous belt.
[0043] A drive motor 6 is fixedly connected to the lower end of the spacing adjustment frame 3, and the output shaft of the drive motor 6 is fixedly connected to one of the support wheels 7.
[0044] The innovation of this device lies in its structure. The circuits and PLC program control involved are common knowledge to those skilled in the art and are not part of the innovation of this solution, so they will not be elaborated on here.
[0045] The working principle of this device is as follows:
[0046] Materials are conveyed by a conveyor line to a flexible feeding device (at this point, the materials are spaced out, but the spacing is inconsistent and disorderly). Before the product enters the bottle, the laser displacement sensor 2 detects the bottle width, and the spacing adjustment motor 8 adjusts the width between the clamping conveyor belts 4 to suit the bottle width. At the moment the product enters the clamping conveyor belt 4, the photoelectric sensor 5 detects the product position and calculates the difference between the phase of the product at this time and the phase corresponding to the 6 teeth of the end star wheel 10. The phase relationship is adjusted by the acceleration and deceleration of the product driven by several sets of drive motors 6. When the product flows to the end of each clamping conveyor belt 4, the speed of the clamping conveyor belt 4 is adjusted to be consistent with the conveyor line to ensure that the product transitions smoothly between the two sets of clamping conveyor belts 4. After the linkage control of several sets of clamping conveyor belts 4, the clamping conveyor belt 4 at the end clamps the product that has reached the feeding spacing requirement and accurately flows into the star wheel corresponding to the star wheel 10, completing the feeding action.
[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A non-destructive distance maintaining bottle separating device of flexible adaptive bottle type, characterized in that: Including conveying platform (1), both sides of the conveying platform (1) are provided with a plurality of bottle clamping conveying belts (4) side by side along the feeding direction; The bottle clamping conveying belts (4) on the same side are jointly installed on the spacing adjustment frame (3), and the two spacing adjustment frames (3) are oppositely and reversely moved through the driving structure, The conveying platform (1) is fixedly connected with a laser displacement sensor (2) near the position of the feeding start end, and a star wheel (10) is rotatably arranged near the position of the feeding end of the conveying platform (1).
2. A flexible self-adapting non-destructive distance maintaining bottle separating device according to claim 1, characterized in that: The spacing adjustment frame (3) is fixedly provided with a photoelectric sensor (5) corresponding to each bottle clamping conveying belt (4).
3. The flexible self-adapting bottle type non-destructive fixed-distance bottle separating device according to claim 1, characterized in that: The driving structure comprises a rotating shaft (11) rotatably arranged on the conveying platform (1), and the rotating shaft (11) is coaxially provided with a lead screw (12) at both ends, and the thread directions of the two lead screws (12) are opposite, and the two lead screws (12) are threadedly connected with the two spacing adjustment frames (3).
4. The flexible self-adapting bottle type non-destructive fixed-distance bottle separating device according to claim 3, characterized in that: One side wall of one of the spacing adjustment frames (3) is fixedly connected with a spacing adjustment motor (8), and the output shaft of the spacing adjustment motor (8) is fixedly connected with the end of the lead screw (12).
5. A flexible self-adapting non-destructive distance maintaining bottle separating device of bottle type according to claim 4, characterized in that: The conveying platform (1) is fixedly connected with two guide columns (9), the two ends of the guide column (9) penetrate through the opposite side walls of the conveying platform (1), and the spacing adjustment frame (3) is provided with a guide hole matched with the guide column (9).
6. A flexible self-adapting non-destructive distance maintaining bottle separating device of the bottle type according to claim 5, characterized in that: The guide column (9) is divided into two sides of the rotating shaft (11).
7. The flexible self-adapting bottle type non-destructive fixed-distance bottle separating device according to claim 1, characterized in that: The conveying surface of the bottle clamping conveying belt (4) is provided with a soft rubber layer.
8. The flexible self-adapting bottle type non-destructive fixed-distance bottle separating device according to claim 1, characterized in that: The upper surface of the spacing adjustment frame (3) is rotatably provided with three supporting wheels (7) supporting the bottle clamping conveying belt (4), the virtual connecting lines of the three supporting wheels (7) are triangularly arranged, the bottle clamping conveying belt (4) is rotatably arranged along the triangular track, and the conveying surfaces of the two opposite bottle clamping conveying belts (4) are parallel.
9. A flexible self-adapting non-destructive distance maintaining bottle separating device of the bottle type according to claim 8, characterized in that: The bottle clamping conveying belt (4) is a synchronous belt, and the supporting wheel (7) is a synchronous wheel matched with the synchronous belt.
10. A flexible self-adapting bottle type non-destructive fixed-distance bottle separating device according to claim 9, characterized in that: The lower end of the spacing adjustment frame (3) is fixedly connected with a driving motor (6), and the output shaft of the driving motor (6) is fixedly connected with one of the supporting wheels (7).
Citation Information
Patent Citations
Two-section type belt bottle distributing device
CN209113033U