Equipment for placing plates after forming
By integrating a control system and modular gripping components into the post-forming tray-sanding equipment, the problem of sorting defective and superior products in existing technologies has been solved, realizing automated workpiece classification and conveying, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202520060557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing tray-loading devices are unable to effectively sort and separately transport defective and superior products after workpiece forming.
A post-forming tray-soring device was designed, including an operating table, a feeding bin, a finished product processing control center, a defective product discharge control center, and finished product and defective product conveying components. Through an integrated control system and modular gripping components, automated quality inspection and sorting are achieved, and superior products and defective products are conveyed to different processing paths respectively.
It enables automated quality inspection and sorting of workpieces after forming, improving production efficiency, reducing human error and safety risks, and ensuring the correct classification and transportation of workpieces.
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Figure CN223606579U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to workpiece processing technical field, concretely is a kind of post-forming tray placing equipment. BACKGROUND
[0002] Workpiece post-forming tray placing is an important step, which involves placing the formed workpiece on a tray or other support structure according to certain rules and order for subsequent processing or transportation.
[0003] The current tray placing device can effectively place the workpiece, but when the workpiece processing has defects, it is difficult to sort the workpiece during the tray placing stage and transport the defective and good products separately. Therefore, a post-forming tray placing equipment is needed to solve the above problems. SUMMARY
[0004] The utility model aims at providing a post-forming tray placing equipment, which has the advantages of sorting and separately transporting defective and good products during tray placing, and solves the problem that the current tray placing device cannot sort and separately transport defective and good products.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a post-forming tray placing equipment, including operation platform and feeding bin, finished product processing control center and defective product discharge control center which constitute the operation platform, the upper end surface of the feeding bin is fixedly installed with a forming assembly on one side, the upper end surface of the feeding bin is fixedly installed with a defective product conveying assembly on the other side, the feeding bin is fixedly installed with a finished product storage assembly on the opposite side of the defective product conveying assembly and the forming assembly, and the feeding bin is fixedly installed with a good product conveying assembly on the side of the finished product storage assembly.
[0006] Preferably, the finished product processing control center and the defective product discharge control center are fixedly connected, and the top is slidably installed with a grabbing assembly through a guide rail. The fixed connection design of the finished product processing control center and the defective product discharge control center makes the control system of the entire equipment more integrated, facilitating management and maintenance.
[0007] The grabbing assembly is installed on the top guide rail, which saves space and improves the compactness of the equipment.
[0008] The grabbing assembly slidably installed along the guide rail allows operation at different positions, increasing the flexibility and adaptability of the equipment.
[0009] Preferably, the grabbing assembly comprises a finished product processing moving assembly and a defective product grabbing moving assembly, the finished product processing moving assembly moves horizontally above the forming assembly and the finished product storage assembly along the guide rail arranged on the top of the finished product processing control center and the defective product discharge control center, and the defective product grabbing moving assembly moves horizontally above the finished product storage assembly and the defective product conveying assembly along the guide rail arranged on the top of the finished product processing control center and the defective product discharge control center. In the design, the grabbing assembly is divided into the finished product processing moving assembly and the defective product grabbing moving assembly, and the modular design makes it more convenient for maintenance and upgrading;
[0010] The two moving assemblies are respectively responsible for the processing of finished products and defective products, and can be performed simultaneously, thereby improving the overall work efficiency;
[0011] Each moving assembly moves along the guide rail, thereby ensuring accurate positioning and operation and reducing errors and mistakes.
[0012] Preferably, the front end of the finished product processing moving assembly is fixedly provided with a first vertical lifting assembly, the bottom of the first vertical lifting assembly is fixedly provided with a first grabbing positioning assembly, and the first grabbing positioning assembly grabs the workpiece processed and formed by the forming assembly and moves the workpiece into the finished product storage assembly. In the design, the first vertical lifting assembly and the first grabbing positioning assembly at the front end of the finished product processing moving assembly realize automatic grabbing and moving of the workpiece, thereby reducing manual operation;
[0013] The design of the vertical lifting assembly makes the grabbing action more stable and reduces damage to the workpiece caused by improper operation.
[0014] Automatic grabbing and moving of the workpiece reduce the processing time of the workpiece and improve the production efficiency.
[0015] Preferably, the front end of the defective product grabbing moving assembly is fixedly provided with a second vertical lifting assembly, the bottom of the second vertical lifting assembly is fixedly provided with a second grabbing positioning assembly, and the second grabbing positioning assembly grabs the defective workpiece placed in the finished product storage assembly and moves the defective workpiece to the defective product conveying assembly. In the design, the second vertical lifting assembly and the second grabbing positioning assembly at the front end of the defective product grabbing moving assembly realize automatic grabbing and moving of the defective product, thereby improving the processing efficiency of the defective product;
[0016] Automatic processing of the defective product reduces manual intervention, thereby reducing the safety risk and operation error of workers;
[0017] Automatic grabbing and moving of the defective product speed up the processing speed of the defective product and improve the overall production efficiency.
[0018] Preferably, the finished product storage assembly comprises a placing rack body, a temporary storage assembly is movably arranged in the placing rack body, the temporary storage assembly moves vertically along the placing rack body through a ball screw, a horizontal conveying belt is arranged on the temporary storage assembly and is flush with the upper end surface of the good product conveying assembly.
[0019] The horizontal conveying belt arranged on the temporary storage assembly is flush with the upper end surface of the good product conveying assembly, so that the conveying of the good product is smoother.
[0020] The vertical movement realized through the ball screw improves the utilization of space, especially in limited space.
[0021] The design of the ball screw makes the maintenance and adjustment of the temporary storage assembly more convenient.
[0022] Compared with the prior art, the utility model has the advantages that:
[0023] The finished product processing control center and the defective product discharging control center are fixedly connected, the integrated design makes the control system of the whole equipment more concentrated, is convenient for management and maintenance, the grabbing assembly is slidably arranged through the top guide rail, space is saved while the compactness of the equipment is improved, and operation at different positions is allowed, the flexibility and adaptability of the equipment are increased, the grabbing assembly is divided into a finished product processing moving assembly and a defective product grabbing moving assembly, the modular design makes maintenance and upgrading more convenient, the first vertical lifting assembly and the first grabbing positioning assembly at the front end of the finished product processing moving assembly realize automatic grabbing and moving of the workpiece, manual operation is reduced, and production efficiency is improved, the second vertical lifting assembly and the second grabbing positioning assembly at the front end of the defective product grabbing moving assembly realize automatic grabbing and moving of the defective product, the efficiency of defective product processing is improved, the finished product processing control center and the defective product discharging control center work cooperatively, whether the formed workpiece is qualified is identified through the control system, automatic quality detection and sorting are realized, the qualified workpiece in the finished product storage assembly is conveyed to the good product conveying assembly through the horizontal conveying belt on the temporary storage assembly, and the good product conveying assembly conveys the qualified workpiece to a specified position, so that subsequent processing or transportation is facilitated, through the above design, the utility model can automatically perform quality detection after the workpiece is formed, and the good product and the defective product are conveyed to different processing paths respectively, so that the problem that the traditional tray placing device cannot effectively sort and separately convey the defective product and the good product is solved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1It is the front view structural schematic drawing of the utility model.
[0025] Figure 2 It is the operation platform structural schematic drawing of the utility model.
[0026] Figure 3 It is the grabbing assembly structural schematic drawing of the utility model.
[0027] Figure 4 It is the finished product storage assembly and good product conveying assembly connecting structural schematic drawing of the utility model.
[0028] In the drawing: 1, operation platform;11, feeding bin;12, finished product processing control center;13, residual product discharging control center;2, residual product conveying assembly;3, grabbing assembly;31, finished product processing moving assembly;311, first vertical lifting assembly;312, first grabbing positioning assembly;32, residual product grabbing moving assembly;321, second vertical lifting assembly;322, second grabbing positioning assembly;4, forming assembly;5, finished product storage assembly;51, placing rack body;52, temporary storage assembly;6, good product conveying assembly. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Embodiment one
[0031] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the utility model provides an embodiment: a post-forming disc placing equipment, including operation platform 1 and the feeding bin 11, finished product processing control center 12 and residual product discharging control center 13 of the operation platform 1, the feeding bin 11 upper end face one side fixed installation has forming assembly 4, the feeding bin 11 upper end face other side fixed installation has residual product conveying assembly 2, residual product conveying assembly 2 with the feeding bin 11 in the opposite side fixed installation of forming assembly 4 has finished product storage assembly 5, the feeding bin 11 in the finished product storage assembly 5 one side fixed installation has good product conveying assembly 6.
[0032] Specifically, the finished product processing control center 12 and the defective product discharge control center 13 are fixedly connected, and such integrated design makes the control system of the whole device more centralized, facilitating management and maintenance; the grabbing assembly 3 is slidingly installed through the top guide rail, saving space while improving the compactness of the device, and allowing operation at different positions, increasing the flexibility and adaptability of the device; the grabbing assembly 3 is divided into the finished product processing moving assembly 31 and the defective product grabbing moving assembly 32, such modular design makes maintenance and upgrading more convenient, and the two moving assemblies are respectively responsible for the processing of finished products and defective products, which can be carried out simultaneously, improving the overall work efficiency; the first vertical lifting assembly 311 and the first grabbing positioning assembly 312 at the front end of the finished product processing moving assembly 31 realize automatic grabbing and moving of the workpiece, reducing manual operation and improving production efficiency; the second vertical lifting assembly 321 and the second grabbing positioning assembly 322 at the front end of the defective product grabbing moving assembly 32 realize automatic grabbing and moving of the defective product, improving the efficiency of defective product processing; the finished product processing control center 12 and the defective product discharge control center 13 work cooperatively, and through the control system, it is identified whether the formed workpiece is qualified, realizing automatic quality detection and sorting; the qualified workpiece in the finished product storage assembly 5 is conveyed to the good product conveying assembly 6 through the horizontal conveying belt on the temporary storage assembly 52, and the good product conveying assembly 6 conveys the qualified workpiece to a specified position for subsequent processing or transportation; through the above design, the utility model can automatically detect the quality of the workpiece after forming, and convey the good product and the defective product to different processing paths respectively, thereby solving the problem that the traditional tray device cannot effectively sort and separately convey the defective product and the good product. Such automatic and intelligent design not only improves production efficiency, but also reduces the need for manual operation, reducing the risk of operation errors and safety risks.
[0033] Embodiment two
[0034] In order to facilitate classification of defective products and good products, Figure 1 、 Figure 2 and Figure 3 As shown in the figure, in the embodiment, the finished product processing control center 12 and the defective product discharge control center 13 are fixedly connected, and the top is slidingly installed with the grabbing assembly 3. The fixed connection design of the finished product processing control center 12 and the defective product discharge control center 13 in the design makes the control system of the whole device more integrated, facilitating management and maintenance;
[0035] The grabbing assembly 3 is slidingly installed through the top guide rail, saving space while improving the compactness of the device;
[0036] The grabbing assembly 3 slidingly installed along the guide rail allows operation at different positions, increasing the flexibility and adaptability of the device.
[0037] Further, the grabbing assembly 3 includes a finished product processing moving assembly 31 and a residual product grabbing moving assembly 32. The finished product processing moving assembly 31 moves horizontally above the forming assembly 4 and the finished product storage assembly 5 along the guide rail arranged on the top of the finished product processing control center 12 and the residual product discharging control center 13. The residual product grabbing moving assembly 32 moves horizontally above the finished product storage assembly 5 and the residual product conveying assembly 2 along the guide rail arranged on the top of the finished product processing control center 12 and the residual product discharging control center 13. In the design, the grabbing assembly 3 is divided into the finished product processing moving assembly 31 and the residual product grabbing moving assembly 32. This modular design makes maintenance and upgrading more convenient.
[0038] The two moving assemblies are respectively responsible for the processing of finished products and residual products, and can be performed simultaneously, thereby improving the overall work efficiency.
[0039] Each moving assembly moves along the guide rail, ensuring accurate positioning and operation, and reducing errors and mistakes.
[0040] Further, the finished product processing moving assembly 31 is fixedly installed with a first vertical lifting assembly 311 at the front end. The first vertical lifting assembly 311 is fixedly installed with a first grabbing positioning assembly 312 at the bottom. The first grabbing positioning assembly 312 grabs the workpiece processed and formed by the forming assembly 4 and moves the workpiece into the finished product storage assembly 5. In the design, the first vertical lifting assembly 311 and the first grabbing positioning assembly 322 at the front end of the finished product processing moving assembly 31 realize automatic grabbing and moving of the workpiece, reducing manual operation.
[0041] The design of the vertical lifting assembly makes the grabbing action more stable, reducing damage to the workpiece caused by improper operation.
[0042] Automatic grabbing and moving of the workpiece reduce the processing time of the workpiece and improve the production efficiency.
[0043] Further, the residual product grabbing moving assembly 32 is fixedly installed with a second vertical lifting assembly 321 at the front end. The second vertical lifting assembly 321 is fixedly installed with a second grabbing positioning assembly 322 at the bottom. The second grabbing positioning assembly 322 grabs the residual workpiece placed in the finished product storage assembly 5 and moves the residual workpiece to the residual product conveying assembly 2. In the design, the second vertical lifting assembly 321 and the second grabbing positioning assembly 322 at the front end of the residual product grabbing moving assembly 32 realize automatic grabbing and moving of the residual product, improving the efficiency of residual product processing.
[0044] Automatic residual product processing reduces manual intervention, reducing the safety risk and operation error of workers.
[0045] Automatic grabbing and moving of the residual product speed up the processing speed of the residual product and improve the overall production efficiency.
[0046] Embodiment three
[0047] In order to realize the continuous conveying of the good products after the classification of the good products and the defective products, Figure 4 As shown, in the embodiment, the finished product storage assembly 5 comprises a placing rack body 51, a temporary storage assembly 52 is movably installed in the placing rack body 51, the temporary storage assembly 52 moves vertically along the placing rack body 51 through a ball screw, a horizontal conveying belt is arranged on the temporary storage assembly 52, and the horizontal conveying belt is flush with the upper end surface of the good product conveying assembly 6. The design of the finished product storage assembly 5 allows the temporary storage assembly 52 to move vertically, thereby providing flexible storage space.
[0048] The horizontal conveying belt arranged on the temporary storage assembly 52 is flush with the upper end surface of the good product conveying assembly 6, so that the conveying of the good products is more smooth.
[0049] The vertical movement realized through the ball screw improves the utilization rate of space, especially in limited space.
[0050] The design of the ball screw makes the maintenance and adjustment of the temporary storage assembly 52 more convenient.
[0051] When the utility model is used, the power supply of the post-molding tray placing equipment is turned on, it is ensured that all assemblies and control systems have been started and are in a standby state, the workpiece to be processed is placed in the molding assembly 4, and preparation for processing is made, the molding assembly 4 starts to work, the workpiece is molded and processed, the finished product processing moving assembly 31 in the grabbing assembly 3 moves to above the molding assembly 4 along the guide rail, the first vertical lifting assembly 311 descends, the first grabbing positioning assembly 312 grabs the molded workpiece, and the workpiece is moved into the finished product storage assembly 5 by the first grabbing positioning assembly 312, at this time, the finished product processing control center 12 and the defective product discharge control center 13 work cooperatively, whether the molded workpiece is qualified is identified through the control system, if the workpiece is unqualified, the defective product discharge control center 13 instructs the grabbing assembly 3 to perform the next operation, the defective product grabbing moving assembly 32 moves to above the finished product storage assembly 5 along the guide rail, the second vertical lifting assembly 321 descends, the second grabbing positioning assembly 322 grabs the defective product workpiece, and the second grabbing positioning assembly 322 moves the defective product workpiece to the defective product conveying assembly 2 for subsequent processing or abandonment, the qualified workpiece in the finished product storage assembly 5 is conveyed to the good product conveying assembly 6 through the horizontal conveying belt on the temporary storage assembly 52, and the good product conveying assembly 6 conveys the qualified workpiece to a specified position, so that subsequent processing or transportation is facilitated, in the whole process, the operator needs to monitor the running state of the equipment, ensures that the equipment works normally, and adjusts any abnormal condition.
[0052] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A post-molding swing tray device, comprising an operation table (1) and a feeding bin (11), a finished product processing control center (12) and a residual product discharge control center (13) constituting the operation table (1), characterized in that: a molding assembly (4) is fixedly installed on one side of the upper end face of the feeding bin (11), a residual product conveying assembly (2) is fixedly installed on the other side of the upper end face of the feeding bin (11), a finished product storage assembly (5) is fixedly installed in the feeding bin (11) on the side opposite to the molding assembly (4) of the residual product conveying assembly (2), and a good product conveying assembly (6) is fixedly installed in the feeding bin (11) on one side of the finished product storage assembly (5).
2. A post forming turntable apparatus as claimed in claim 1, wherein, The finished product processing control center (12) and the residual product discharge control center (13) are fixedly connected, and a grabbing assembly (3) is slidingly installed on the top thereof through a guide rail.
3. A post forming turntable apparatus as claimed in claim 2, wherein, The grabbing assembly (3) comprises a finished product processing moving assembly (31) and a residual product grabbing moving assembly (32), the finished product processing moving assembly (31) moves horizontally above the molding assembly (4) and the finished product storage assembly (5) along the guide rail arranged on the top of the finished product processing control center (12) and the residual product discharge control center (13), and the residual product grabbing moving assembly (32) moves horizontally above the finished product storage assembly (5) and the residual product conveying assembly (2) along the guide rail arranged on the top of the finished product processing control center (12) and the residual product discharge control center (13).
4. A post forming turntable apparatus as claimed in claim 3, wherein, A first vertical lifting assembly (311) is fixedly installed on the front end of the finished product processing moving assembly (31), a first grabbing positioning assembly (312) is fixedly installed on the bottom of the first vertical lifting assembly (311), the first grabbing positioning assembly (312) grabs a workpiece processed and molded through the molding assembly (4) and moves into the finished product storage assembly (5).
5. A post forming turntable apparatus as claimed in claim 3, wherein, A second vertical lifting assembly (321) is fixedly installed on the front end of the residual product grabbing moving assembly (32), a second grabbing positioning assembly (322) is fixedly installed on the bottom of the second vertical lifting assembly (321), the second grabbing positioning assembly (322) grabs a residual workpiece placed in the finished product storage assembly (5) and moves onto the residual product conveying assembly (2).
6. A post forming turntable apparatus as claimed in claim 1, wherein, The finished product storage assembly (5) comprises a placing rack body (51), a temporary storage assembly (52) is movably installed in the placing rack body (51), the temporary storage assembly (52) moves vertically along the placing rack body (51) through a ball screw, a horizontal conveying belt is arranged on the temporary storage assembly (52), and the horizontal conveying belt is flush with the upper end face of the good product conveying assembly (6).