Inner wall prefabricated part and modular assembly wall body

By designing prefabricated interior wall components with alternating truss reinforcement and connectors in modular buildings, the problem of not taking the strength of the wall formwork and shear wall into account was solved, achieving efficient construction and reducing waste emissions, and improving the overall strength and shear resistance of the modular wall.

CN223608032UActive Publication Date: 2025-11-28GUANGDONG HAILONG CONSTR TECH CO LTD +1
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Patent Information

Application Number
CN202423219674.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-28
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing modular buildings using concrete box girder construction, the strength of the shear wall is not taken into account between the wall formwork and the shear wall, resulting in a large amount of on-site rebar tying work, low construction efficiency, and waste generation.

Method used

The design adopts prefabricated internal wall components. By setting alternating truss steel bars on the first and second mold shells and using connectors to achieve detachable connection, an integrated wall formwork structure is formed, which enhances the connection strength between the post-cast concrete and the wall formwork and avoids on-site steel bar binding.

Benefits of technology

It improves construction efficiency, reduces on-site waste emissions, enhances the strength and shear resistance of modular walls, and meets the functional requirements of buildings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inner wall prefabricated part and a modular assembly wall body. The inner wall prefabricated part comprises a first formwork and a second formwork, and a plurality of first truss steel bars extending in the second direction are arranged on the first formwork at intervals in the first direction. The first end of the first truss steel bar is anchored in the first formwork, and the second end is provided with a first connecting piece; a plurality of second truss steel bars extending in the second direction are arranged on the second formwork at intervals in the first direction, and the first ends of the second truss steel bars are anchored in the second formwork; a second connecting piece is arranged on the second mold shell; the first formwork and the second formwork are opposite, the first connecting piece and the second connecting piece are connected, a pouring space is formed between the first formwork and the second formwork, the first truss steel bars and the second truss steel bars are alternately arranged in the first direction, and the second ends of the second truss steel bars at least extend into the pouring space. The ends, away from the first formwork, of the first truss steel bars abut against the second formwork.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of modular building, in particular to an inner wall prefabricated component and a modular assembly wall. BACKGROUND

[0002] At present, the modular building of the concrete box mode significantly improves the construction efficiency by virtue of high integration. The wall form is used as a removable formwork to support and shape the post-cast concrete, which can maintain the position and shape of the concrete before it hardens and shapes.

[0003] However, the design does not consider the interaction with the post-cast concrete, the wall form does not take into account the strength of the shear wall, and the wall form does not cooperate with the steel structure inside the shear wall, which makes it still need to perform a large amount of binding operation on the steel bar before pouring work in the wall form. Not only is the work efficiency low, but also a large amount of waste is generated due to the steel bar binding work, which affects the green level. CONTENT OF THE INVENTION

[0004] The present application provides an inner wall prefabricated component and a modular assembly wall to solve the problem that the existing wall form only has a shaping effect between the wall form and the shear wall, resulting in low construction efficiency and waste discharge at the construction site.

[0005] To solve the above technical problems, the present application provides the following technical solutions:

[0006] The first aspect of the present application provides an inner wall prefabricated component, which comprises:

[0007] A first formwork, a plurality of first truss steels are arranged on a first surface of the first formwork along a first direction, the first truss steels extend along a second direction; the first truss steels are anchored in the first formwork towards a first end of the first formwork in a third direction, and a first connecting piece is arranged on a second end of the first formwork away from the first formwork;

[0008] A second formwork, a plurality of second truss steels are arranged on a second surface of the second formwork along the first direction, the second truss steels extend along the second direction; the second truss steels are anchored in the second formwork towards a first end of the second formwork in the third direction; a second connecting piece is arranged on the second formwork for detachably connecting the first connecting piece;

[0009] The first surface of the first mold shell and the second surface of the second mold shell are opposite, and the first connecting piece and the second connecting piece are connected, a pouring space is formed between the first mold shell and the second mold shell, the first truss steel bars and the second truss steel bars are alternately arranged along the first direction, the second truss steel bars extend at least to the pouring space in the third direction away from the second end of the second mold shell, and the first truss steel bars abut against the second surface of the second mold shell at the second end of the first mold shell in the third direction.

[0010] The first direction and the second direction are parallel to the first surface of the first mold shell and the second surface of the second mold shell, the first direction and the second direction are perpendicular to each other, and the third direction is perpendicular to the first surface of the first mold shell and the second surface of the second mold shell.

[0011] In some modified embodiments of the first aspect of the present application, the inner wall prefabricated component, wherein the first connecting piece and the second connecting piece are screwed to each other.

[0012] In some modified embodiments of the first aspect of the present application, the inner wall prefabricated component further comprises connecting steel bars.

[0013] One end of the first truss steel bar in the second direction is provided with at least two connecting steel bars in the third direction, and the connecting steel bars extend out of the first mold shell in the second direction or the opposite direction of the second direction, and are used for being inserted into the pouring space of the inner wall prefabricated component adjacent to the inner wall prefabricated component.

[0014] In some modified embodiments of the first aspect of the present application, the inner wall prefabricated component, wherein the first truss steel bar comprises a first steel bar, a second steel bar and a top chord steel bar.

[0015] The top chord steel bar extends in the second direction, and the first steel bar and the second steel bar are symmetrically arranged on both sides of the top chord steel bar in the first direction.

[0016] The first steel bar and the second steel bar are continuously bent in the second direction, and a plurality of first tie segments are arranged in the second direction at one end of the first steel bar and the second steel bar.

[0017] At least the first tie segment of the first truss steel bar is anchored in the first mold shell.

[0018] In some modified embodiments of the first aspect of the present application, the inner wall prefabricated component, wherein one end of the first steel bar and the second steel bar away from the first mold shell is connected to the top chord steel bar, and one end of the first steel bar and the second steel bar toward the first mold shell is away from each other.

[0019] The first connecting member is arranged on the side of the upper chord steel away from the first formwork;

[0020] The first tie segment is a bent segment parallel to the first formwork.

[0021] In some modified embodiments of the first aspect of the present application, the aforementioned inner wall prefabricated component, wherein the first truss steel further comprises a first lower chord steel;

[0022] The first lower chord steel is arranged on the side of the first tie segment facing the first tie segment symmetrical to it in the first direction.

[0023] In some modified embodiments of the first aspect of the present application, the aforementioned inner wall prefabricated component, wherein the second truss steel comprises a third steel and a fourth steel;

[0024] The third steel and the fourth steel are symmetrically arranged relative to a first straight line parallel to the second direction;

[0025] The third steel and the fourth steel are both continuously bent along the second direction, and at one end facing the second formwork, form a plurality of third tie segments arranged at intervals along the second direction, with one end of the third steel away from the second formwork connected to one end of the fourth steel away from the second formwork;

[0026] In some modified embodiments of the first aspect of the present application, the aforementioned inner wall prefabricated component, wherein the second truss steel further comprises a second lower chord steel;

[0027] The second lower chord steel is arranged on the side of the third tie segment facing the third tie segment symmetrical to it in the first direction.

[0028] The third tie segment is a bent segment parallel to the second formwork.

[0029] In some modified embodiments of the first aspect of the present application, the aforementioned inner wall prefabricated component further comprises a plurality of first transverse distribution steels, a plurality of second transverse distribution steels, a plurality of longitudinal distribution steels, and a plurality of construction steels;

[0030] A plurality of longitudinal distribution steels are arranged at intervals along the first direction on the first surface of the first formwork, the longitudinal distribution steels extend along the second direction, and one longitudinal distribution steel is connected to each side of the first truss steel along the first direction.

[0031] The first surface of the first formwork is provided with a plurality of first transverse distribution steel bars in the second direction, the first transverse distribution steel bars extend in the first direction, and the first transverse distribution steel bars are connected to one end of the first truss steel bar towards the first formwork;

[0032] The second surface of the second formwork is provided with a plurality of second transverse distribution steel bars in the second direction, the second transverse distribution steel bars extend in the first direction, and the second transverse distribution steel bars are connected to one end of the second truss steel bar towards the second formwork;

[0033] The second surface of the second formwork is provided with a plurality of construction steel bars in the first direction, the construction steel bars extend in the second direction, and the construction steel bars are arranged in the second truss steel bar.

[0034] The second aspect of the present application provides a modular assembly cavity, which comprises at least one of the aforementioned inner wall prefabricated components.

[0035] Compared with the prior art, the inner wall prefabricated component provided by the present application realizes the detachable connection of the first formwork and the second formwork by arranging the first connecting piece on the first truss steel bar to cooperate with the second connecting piece on the second formwork, realizes the preparation of the integrated wall mold, and improves the assembly convenience of the inner wall prefabricated component shared between adjacent rooms; the connection strength of the post-poured concrete and the integrated prefabricated wall formed by the integrated wall is enhanced by the arrangement of the first truss steel bar and the second truss steel bar, and the alternately arranged first truss steel bar and second truss steel bar can enhance the interfacial shear resistance between the post-poured concrete and the wall mold, not only the strength of the formwork can be taken into account to the strength of the overall modular wall, but also the on-site steel bar binding operation can be avoided, the efficiency is improved, and the waste emission caused by the on-site binding can be effectively reduced; thereby solving the problem that the existing wall mold and shear wall are only for shaping, resulting in low construction efficiency and waste emission at the construction site. BRIEF DESCRIPTION OF DRAWINGS

[0036] The above and other objects, features and advantages of the exemplary embodiments of the present application will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which several embodiments of the present application are shown by way of example, and wherein like or corresponding elements refer to like or corresponding parts throughout several views. In the drawings:

[0037] Figure 1 A structural schematic view of the inner wall prefabricated component provided by the present embodiment is schematically shown;

[0038] Figure 2 A cross-sectional schematic view of the inner wall prefabricated component provided by the present embodiment is schematically shown;

[0039] Figure 3A structural cooperation schematic view of the first formwork and the first truss steel bar in the inner wall prefabricated component provided by the embodiment is shown schematically;

[0040] Figure 4 A front view of the first truss steel bar provided by the embodiment is shown schematically;

[0041] Figure 5 A top view of the first truss steel bar provided by the embodiment is shown schematically;

[0042] Figure 6 A side view of the first truss steel bar provided by the embodiment is shown schematically;

[0043] Figure 7 A top view of another structure of the first truss steel bar provided by the embodiment is shown schematically;

[0044] Figure 8 A manufacturing flowchart of the first formwork provided by the embodiment is shown schematically;

[0045] Figure 9 A structural cooperation schematic view of the second formwork and the second truss steel bar in the inner wall prefabricated component provided by the embodiment is shown schematically;

[0046] Figure 10 A front view of the second truss steel bar provided by the embodiment is shown schematically;

[0047] Figure 11 A top view of the second truss steel bar provided by the embodiment is shown schematically;

[0048] Figure 12 A side view of the second truss steel bar provided by the embodiment is shown schematically;

[0049] Figure 13 A manufacturing flowchart of the second formwork provided by the embodiment is shown schematically;

[0050] BRIEF DESCRIPTION OF DRAWINGS: first formwork 1, second formwork 2, first truss steel bar 3, first steel bar 31, second steel bar 32, top chord steel bar 33, first tie segment 34, second tie segment 35, first bottom chord steel bar 36, second truss steel bar 4, third steel bar 41, fourth steel bar 42, third tie segment 43, second bottom chord steel bar 44, first connecting piece 5, second connecting piece 6, connecting steel bar 7, first transverse distribution steel bar 8, second transverse distribution steel bar 9, longitudinal distribution steel bar 10, construction steel bar 11, first direction a, second direction b, third direction c, cushion block d. DETAILED DESCRIPTION

[0051] Exemplary embodiments of the present disclosure will be described in greater detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be embodied in various forms without being limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be thoroughly and completely understood, and will fully convey the scope of the present disclosure to those skilled in the art.

[0052] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the general meaning understood by those skilled in the art to which the present application belongs.

[0053] The modular assembly system is an assembly construction with box modules having independent functions as units. Compared with the traditional component assembly system, the modular assembly can realize factory production, integrated decoration, and improve the level of building industrialization. In addition, the high integration of the module also greatly reduces the construction process on site, reduces the emission of waste on site, and significantly improves the construction efficiency and green level. Therefore, the modular assembly system is more in line with the requirements of new building industrialization, and the research on the modular assembly system is also more conducive to the development of new building industrialization.

[0054] At present, the modular building of the concrete box mode significantly improves the construction efficiency due to its high integration. It supports and forms the post-cast concrete by taking the wall form as a removable formwork, which can maintain the position and shape of the concrete before it hardens and forms.

[0055] However, the co-action of the wall form and the post-cast concrete is not considered in the design, the wall form is not taken into account in the strength of the shear wall, and the wall form and the steel structure inside the shear wall do not cooperate, which makes it still need to perform a large amount of binding operation on the steel bars before pouring work in the wall form, not only the work efficiency is low, but also a large amount of waste is generated due to the steel bar binding work, which affects the green level.

[0056] The technical solution of the embodiment of the present application is to solve the above technical problems, and the general idea is as follows:

[0057] Embodiment 1

[0058] Reference is made to the accompanying drawings Figure 1 and the accompanying drawings Figure 2The inner wall prefabricated component provided by the embodiment comprises a first formwork 1 and a second formwork 2; a plurality of first truss steels 3 are arranged on a first surface of the first formwork 1 along a first direction a and extend along a second direction b; the first truss steels 3 are anchored in the first formwork 1 towards a first end of the first formwork 1 along a third direction c and are provided with first connecting pieces 5 away from a second end of the first formwork 1; a plurality of second truss steels 4 are arranged on a second surface of the second formwork 2 along the first direction a and extend along the second direction b; the second truss steels 4 are anchored in the second formwork 2 towards a first end of the second formwork 2 along the third direction c; the second formwork 2 is provided with second connecting pieces 6 for detachably connecting the first connecting pieces 5;

[0059] The first surface of the first formwork 1 and the second surface of the second formwork 2 are opposite to each other, and the first connecting pieces 5 and the second connecting pieces 6 are connected, so that a pouring space is formed between the first formwork 1 and the second formwork 2; the first truss steels 3 and the second truss steels 4 are alternately arranged along the first direction a, the second truss steels 4 extend at least into the pouring space away from the second end of the second formwork 2 along the third direction c, and the first truss steels 3 abut against the second surface of the second formwork 2 away from the second end of the first formwork 1 along the third direction c; the first direction a and the second direction b are parallel to the first surface of the first formwork 1 and the second surface of the second formwork 2, and the first direction a and the second direction b are perpendicular to each other; and the third direction c is perpendicular to the first surface of the first formwork 1 and the second surface of the second formwork 2.

[0060] It can be understood that, in order to solve the problem that the existing wall formwork only has a shaping effect with the shear wall, resulting in low construction efficiency and waste discharge at the construction site, the inner wall prefabricated component provided by the embodiment, as a shared inner wall component of adjacent rooms, realizes assembly of the first formwork 1 and the second formwork 2 to form an integrated wall formwork structure through detachable connection of the first connecting pieces 5 on the first truss steels 3 and the second connecting pieces 6 on the second formwork 2, and realizes anchoring connection of the first truss steels 3 and the second truss steels 4 with the post-poured concrete, so that the concrete, the steel bars and the two formworks form an integrated wall structure to bear loads together to meet the functional requirements of buildings, not only improve the strength and shear resistance of the final wall, but also cancel the steel bar binding work on site through prefabrication, simplify the assembly process, greatly reduce the waste discharge on site, and improve the green level.

[0061] The inner wall prefabricated component provided in the embodiment can be, but is not limited to, a prefabricated part of a modular assembly wall, for example, a prefabricated part of an inner wall of an environmental residential house, which can face the indoor environment when used or built, and can be a wall shared by two adjacent rooms. In the embodiment, the first direction a, the second direction b and the third direction c are perpendicular to each other. In actual construction, the first direction a and the second direction b are the length direction and the height direction of the wall respectively, and the third direction c is the thickness direction of the wall.

[0062] The first mold shell 1 and the second mold shell 2 are rigid structures, which can be, but are not limited to, plate structures, and can be prepared on an automatic steel mold platform turning device using concrete, molten metal or the like. The first mold shell 1 and the second mold shell 2 can be the same or different, as long as they can form a pouring space when they are opposite. In actual assembly, the first mold shell 1 and the second mold shell 2 can be integrally connected to form an integrated wall mold by the cooperation of the first connecting piece 5 and the second connecting piece 6. The pouring space between the first mold shell 1 and the second mold shell 2 is used for pouring concrete on site to form a stable modular assembly wall. When transported, the first mold shell 1 and the second mold shell 2 can be relatively independent, which is convenient for transportation and saves space. In the following description of the embodiment, the first mold shell 1 and the second mold shell 2 both face the indoor environment. In the embodiment, the inner wall prefabricated component can be combined with an outer decorative piece, a sound insulation layer and the like to form a composite mold shell structure, and a steel mesh can also be arranged inside the mold shell. High-strength concrete can also be used to enhance the structural strength and load-bearing capacity of the mold shell. According to design experience or habit, combined with the thickness of the modular assembly wall and the diameter of the main steel bars in the wall, for a certain type of environmental ordinary high-rise concrete building wall, the size of the first mold shell 1 and the second mold shell 2 in the third direction c is at least 25 mm, for example, 25 mm, 30 mm.

[0063] The first truss steel bars 3 and the second truss steel bars 4 are both rigid structures, and can be composed of multiple steel bars. The first truss steel bars 3 and the second truss steel bars 4 can disperse and transfer loads between the first formwork 1 and the second formwork 2, between the two formworks and the post-cast concrete, and improve the load bearing capacity and rigidity of the structure. The first truss steel bars 3 and the second truss steel bars 4 can be linear in the second direction b, or can be non-linear. The two ends of the first truss steel bars 3 and the second truss steel bars 4 in the third direction c can be of any shape, such as pointed, ring-shaped, bent, etc., to improve the anchoring strength with the first formwork 1 and the second formwork 2 and the post-cast concrete. The first truss steel bars 3 and the second truss steel bars 4 in the third direction c can be linear, bent, etc. The first truss steel bars 3 and the second truss steel bars 4 in the third direction c can be parallel to the straight line in which the third direction c is located, or can be inclined at a specified angle with the third direction c, etc. In the embodiment, one end of the first truss steel bars 3 is anchored to the first formwork 1 and prepared and installed with the first formwork 1. One end of the second truss steel bars 4 is anchored to the second formwork 2 and prepared and installed with the second formwork 2. After the first formwork 1 and the second formwork 2 are connected by the first connecting piece 5 and the second connecting piece 6, part of the structure of the first truss steel bars 3 and part of the structure of the second truss steel bars 4 are placed in the pouring space, so that the post-cast concrete can form an integrated prefabricated wall body with the two formworks through part of the structure of the second truss steel bars 4 and part of the structure of the first truss steel bars 3. The two formworks no longer only have the function of removable formwork, but also bear loads and disperse forces together with the steel bars and the concrete, to improve the strength, rigidity and shear resistance of the modular assembly wall. At the same time, the first truss steel bars 3 and the second truss steel bars 4 are prefabricated in the corresponding formworks before the post-concrete, and the binding work of the wall steel bars is omitted on site, greatly improving the on-site assembly efficiency. The anchoring ends of the first truss steel bars 3 and the second truss steel bars 4 can be anchored during the preparation of the first formwork 1 and the second formwork 2. For example, referring to the attached Figure 7 A pad d is arranged at the first end of the first truss steel bars 3 along the third direction c, the first truss steel bars 3 are raised to a certain height, and then the concrete of the first formwork 1 is poured to anchor the pad d and the first end of the first truss steel bars 3 synchronously. Referring to the attached Figure 13In the second truss steel bar 4, a pad d is arranged at one end of the third direction c, and the second truss steel bar 4 is raised to a certain height by the pad d, and then the pouring of the second formwork 4 is carried out to anchor the pad d and the first end of the second truss steel bar 4 synchronously. In this embodiment, the part anchored in the first formwork 1 and the second formwork 2 can be arranged to have a certain size in the first direction a and the second direction c, so that the truss steel bar can be tightly connected with the inside of the formwork to ensure the anchoring strength, that is, to ensure that the first truss steel bar 3 and the second truss steel bar 4 will not be pulled out of the formwork during construction or use, and to improve the overall structural strength of the inner wall prefabricated component. It is not difficult to understand that the side of the second truss steel bar 4 facing the first formwork 1 can be placed in the pouring space, for example, at the midpoint of the pouring space in the third direction c, or can be in contact with the first formwork 1. The design can be adjusted according to the actual strength and cost requirements, and will not be described in detail here.

[0064] In the first connecting piece 5 and the second connecting piece 6, the first connecting piece 5 and the second connecting piece 6 can be structural members in the form of screw connection, clamping connection, adhesive connection, hooking connection, etc. The first connecting piece 5 is arranged at the end of the first truss steel bar 3 away from the first formwork 3, and then when the pouring space is formed, the first connecting piece 5 is closest to the second formwork 2, so that the connection with the second connecting piece 5 can be easily carried out from the side of the second formwork 2. In this embodiment, the arrangement position and number of the first connecting piece 5 can be designed and adjusted according to actual needs, for example, referring to the drawings Figure 1 and the drawings Figure 4 The first connecting piece 5 can be arranged at part of the positions of the end of the first truss steel bar 3 away from the first formwork 1, or all the first ends can be provided with the first connecting piece 5.

[0065] According to the above, the inner wall prefabricated component provided by the present application realizes the detachable connection of the first formwork 1 and the second formwork 2 by arranging the first connecting piece 5 on the first truss steel bar 3 to cooperate with the second connecting piece 6 on the second formwork 2, realizes the preparation of the integrated wall mold, and improves the assembly convenience of the inner wall prefabricated component shared between adjacent rooms; the connection strength of the integrated prefabricated wall formed by the integrated wall mold and the post-poured concrete is enhanced by the arrangement of the first truss steel bar 3 and the second truss steel bar 4, and the alternately arranged first truss steel bar 3 and second truss steel bar 4 can enhance the interfacial shear resistance between the post-poured concrete and the wall mold. Not only can the strength of the formwork be taken into account in the strength of the overall modular wall, but also the on-site steel bar binding operation can be avoided, the efficiency can be improved, and the waste emission caused by on-site binding can be effectively reduced; thereby solving the problem that the existing wall mold and shear wall only have a shaping effect, resulting in low construction efficiency and waste emission at the construction site.

[0066] Further, referring to the drawings Figure 1 and the drawings Figure 2The first connecting piece 5 and the second connecting piece 6 are screwed to each other.

[0067] It can be understood that, in order to realize the detachable connection of the first connecting piece 5 and the second connecting piece 6, the two can be arranged in a screwed relationship in the embodiment, for example, referring to the drawings, the first connecting piece 5 and the second connecting piece 6 are screwed to each other. Figure 3 and the drawings Figure 9 A nut structure is arranged on the side of the first truss steel bar 3, and an opening or a threaded hole corresponding to the position of the nut is formed on the second formwork 2, so that the assembly of the two formworks can be completed by a screw rod or a bolt outside the second formwork 2, improving the convenience; at the same time, the stability of the screw connection is relatively high, which can effectively maintain the relative position relationship of the first formwork 1 and the second formwork 2 before the operation of the post-cast concrete. It can be understood that, before pouring the second formwork 2, a hole-forming filler such as ESP foam needs to be prevented from being removed at the corresponding position, and after the hole-forming filler is removed after pouring, the corresponding opening or threaded hole can be formed at the position.

[0068] Further, referring to the drawings Figure 1 and the drawings Figure 2 The inner wall prefabricated component provided by the embodiment further comprises a connecting steel bar 7 in the specific implementation, one end of the first truss steel bar 3 in the second direction b is provided with at least two connecting steel bars 7 in the third direction c, the connecting steel bar 7 extends out of the first formwork 1 along the second direction b or the opposite direction of the second direction b, and is used for being inserted into the pouring space of the inner wall prefabricated component adjacent to the inner wall prefabricated component where the connecting steel bar 7 is arranged.

[0069] It can be understood that, in order to realize the matching assembly of the multi-piece inner wall prefabricated component, the connecting steel bars 7 are arranged in the embodiment, which can be prefabricated in the inner wall prefabricated component along with the first truss steel bars 3, improve the on-site assembly efficiency, for example, welding or binding; the connecting steel bars 7 can also be bound on the first truss steel bars 3 on site, ensure the uniformity of the inner wall prefabricated component and the transportation convenience, and prevent the protruding connecting steel bars 7 from affecting the transportation. During on-site assembly, the connecting steel bars 7 can be connected to the upper end of the lower inner wall prefabricated component, and then the lower inner wall prefabricated component is poured, the upper inner wall prefabricated component is hoisted and connected to the connecting steel bars 7 at the upper end of the upper inner wall prefabricated component, and then the upper inner wall prefabricated component is poured, and so on. In the embodiment, the connecting steel bars 7 can be in a linear form, a bent form or the like, as long as they can meet the lap length requirement in the second direction b corresponding to the upper and lower adjacent two inner wall prefabricated components, that is, not less than the seismic anchorage length of the longitudinal tensile steel bar, that is, the extension length of the connecting steel bars 7 in the second direction b in the upper and lower adjacent two inner wall prefabricated components is not less than the seismic anchorage length of the longitudinal tensile steel bar. This reference setting is easily understood by those skilled in the art, and will not be described here. Correspondingly, in order to realize the connection of the adjacent inner wall prefabricated components in the first direction a, steel bar structures extending out of the pouring space in the first direction a can be arranged on the formwork or truss steel bars in the embodiment. Similarly, the extension length and the length reserved in the pouring space should meet the lap length requirement.

[0070] In the embodiment, at least two connecting steel bars 7 are arranged in the third direction c at one end of the first truss steel bars 3 in the second direction b, that is, the downward end during actual assembly, for example, referring to FIG. 1, the connecting steel bars 7 are arranged at the lower end of the first truss steel bars 3 in the second direction b. Figure 2 The connecting steel bars 7 can be bound or welded with the first truss steel bars 3, and the two connecting steel bars 7 can also be bound. The number of connecting steel bars 7 can be designed and adjusted according to actual needs, which is not limited here. It is not difficult to understand that the other end of the first truss steel bars 3 in the opposite direction of the second direction b, that is, the upward end during actual assembly.

[0071] Further, referring to FIGS. 1, 2, 3, 4, 5 and 6, Figure 3 , FIG. 1, Figure 4 , FIG. 2, Figure 5 , FIG. 3, Figure 6In the embodiment, the first truss steel bar 3 comprises a first steel bar 31, a second steel bar 32 and a top chord steel bar 33; the top chord steel bar 33 extends along the second direction b, and the first steel bar 31 and the second steel bar 32 are symmetrically arranged on both sides of the top chord steel bar 33 along the first direction a; the first steel bar 31 and the second steel bar 32 are continuously bent along the second direction b to form a plurality of first tie segments 34 arranged at intervals along the second direction b at one end of the first formwork 1; and at least the first tie segment 34 of the first truss steel bar 3 is anchored in the first formwork 1.

[0072] It can be understood that, in order to ensure the anchoring strength of the first truss steel bar 3 and the first formwork 1, the first truss steel bar 3 is arranged in the form of comprising the first steel bar 31, the second steel bar 32 and the top chord steel bar 33 in the embodiment; the top chord steel bar 33 is a straight steel bar, which can be connected with the first steel bar 31 and the second steel bar 32 at the same time, which can be but is not limited to welding or binding, so as to ensure the overall strength of the first truss steel bar 3. Figure 4 It can be understood that, in order to ensure the anchoring strength of the first truss steel bar 3 and the first formwork 1, the first truss steel bar 3 is arranged in the form of comprising the first steel bar 31, the second steel bar 32 and the top chord steel bar 33 in the embodiment; the top chord steel bar 33 is a straight steel bar, which can be connected with the first steel bar 31 and the second steel bar 32 at the same time, which can be but is not limited to welding or binding, so as to ensure the overall strength of the first truss steel bar 3. Figure 4 At the wave trough, the first tie segment 34 is arranged; the first tie segment 34 is formed in the bending process of the steel bar, which can be parallel to the first formwork 1, can be along the third direction c, can be inclined at a specified angle with the straight line where the third direction c is located, or can be continuously bent along the second direction b, so that the first tie segment 34 has a certain size in the first direction a and the second direction b, so as to increase the anchoring area and the anchoring strength. Figure 5 The first tie segment 34 is a bent segment parallel to the first formwork 1, which can be in the form of a circular arc as shown in the figure, or can be in the form of a wave, a sharp shape, a U shape or the like. Figure 5 It can be understood that, in order to ensure the anchoring strength of the first truss steel bar 3 and the first formwork 1, the first truss steel bar 3 is arranged in the form of comprising the first steel bar 31, the second steel bar 32 and the top chord steel bar 33 in the embodiment; the top chord steel bar 33 is a straight steel bar, which can be connected with the first steel bar 31 and the second steel bar 32 at the same time, which can be but is not limited to welding or binding, so as to ensure the overall strength of the first truss steel bar 3. Figure 7 In the embodiment, the second tie segment 35 can also be arranged at the wave peak, that is, at the end of the first steel bar 31 and the second steel bar 32 away from the first formwork 1; the arrangement mode of the second tie segment 35 is the same as that of the first tie segment 34, which will not be described in detail here. The arrangement of the second tie segment 35 can increase the contact area of the first truss steel bar 3 and the second formwork 2 and the post-cast concrete, and improve the connection strength.

[0073] Further, referring to the accompanying drawings Figure 6 , the first steel bars 31 and the second steel bars 32 are connected to the upper chord steel bar 33 at one end away from the first formwork 1, and are away from each other at one end towards the first formwork 1; the first connecting piece 5 is arranged on the side of the upper chord steel bar 33 away from the first formwork 1; and the first tie segment 34 is parallel to the bent segment of the first formwork 1.

[0074] It can be understood that, in order to improve the strength of the first truss steel bar 3, the first steel bars 31 and the second steel bars 32 are arranged in an umbrella-shaped distribution relative to the upper chord steel bar 33 in the embodiment, that is Figure 6 , to further enhance the support strength and stability in the third direction c. In this arrangement, since the upper chord steel bar 33 is arranged at one end of the first truss steel bar 3 towards the second formwork 4, the upper chord steel bar 33 can replace the vertically distributed steel bars on the side of the second formwork 4, and referring to the accompanying drawings Figure 6 , the upper chord steel bar 33 is located at the tip of the umbrella-shaped distribution structure, rather than on both sides of the second tie segment 35, so that the strength of the upper chord steel bar 33 needs to have the strength of two adjacent vertically distributed steel bars, that is, the radial cross-sectional area of the upper chord steel bar 33 needs to be greater than or equal to twice the radial cross-sectional area of the vertically distributed steel bars in a common wall, that is, the diameter of the upper chord steel bar 33 can be √2 times the diameter of the vertically distributed steel bars in a common wall, for example: the diameter of the vertically distributed steel bars in a common wall is 8mm, 10mm, 12mm, 16mm, etc., and the diameter of the upper chord steel bar 33 can be 8√2mm, 10√2mm, 12√2mm, 16√2mm.

[0075] Further, referring to the accompanying drawings Figure 6 , the first truss steel bar 3 further includes a first lower chord steel bar 36; and the first lower chord steel bar 36 is arranged on the side of the first tie segment 34 towards the first tie segment 34 symmetrical to it in the first direction a.

[0076] It can be understood that, in order to ensure the strength of the first truss rib 3, the first lower chord steel bar 36 is arranged in the embodiment, the first lower chord steel bar 36 is a straight steel bar, the first lower chord steel bar 36 is arranged corresponding to the first tie segment 34 and connected with the first tie segment 34 in the embodiment, which can be but is not limited to welding or binding, the first tie segment 34 is arranged with the first lower chord steel bar 36 on the side of the first tie segment 34 symmetrical to the first tie segment 34 in the first direction a, so as to ensure the stability of the umbrella-shaped distribution of the first steel bar 31 and the second steel bar 32, and then ensure the overall strength of the first truss steel bar 3. The diameter of the first lower chord steel bar 36 in the embodiment can be designed and adjusted, and can be a small-diameter steel bar, for example, 4 mm, 6 mm, etc.

[0077] Further, with reference to the accompanying drawings Figure 9 , the accompanying drawings Figure 10 , the accompanying drawings Figure 11 , and the accompanying drawings Figure 12 , the inner wall prefabricated component provided in the embodiment includes a third steel bar 41 and a fourth steel bar 42; the third steel bar 41 and the fourth steel bar 42 are arranged symmetrically relative to a first straight line, and the first straight line is parallel to the second direction b; the third steel bar 41 and the fourth steel bar 42 are both arranged in continuous bending along the second direction b, and at one end facing the second formwork 2, a plurality of third tie segments 43 are arranged at intervals along the second direction b, and one end of the third steel bar 41 away from the second formwork 2 is connected to one end of the fourth steel bar 42 away from the second formwork 2; wherein at least the third tie segment 43 of the second truss steel bar 4 is anchored in the second formwork 2.

[0078] It can be understood that, in order to ensure the anchoring strength of the second truss steel bar 4 and the second formwork 2 and enhance the connection strength of the formwork and the post-cast concrete, the second truss steel bar 4 is arranged in the form of including the third steel bar 41 and the fourth steel bar 42 in the embodiment; the third steel bar 41 and the fourth steel bar 42 are both arranged in continuous bending along the second direction b, that is, can be arranged in a wave-shaped bending manner or a polyline bending manner, that is Figure 9 and Figure 11 as shown in the drawings, and then wave crests and wave troughs arranged alternately can be formed at both ends of the third direction c, and the third steel bar 41 and the fourth steel bar 42 between adjacent wave crests and wave troughs form a web structure. Correspondingly, with reference to the accompanying drawings Figure 9A third tie section 43 is formed at the trough of the wave. This third tie section 43 is formed during the bending process of the reinforcing bar. In this embodiment, the third tie section 43 can be parallel to the second formwork 2, along a third direction c, inclined at a specified angle to the straight line containing the third direction c, or continuously bent along the first direction a. This ensures that the third tie section 43 has certain dimensions in both the second direction b and the first direction a, thereby increasing the anchorage area and area with the second formwork 2 and improving the anchorage strength. For example: refer to Appendix Figure 11 The third connecting section 43 is a bent section parallel to the second mold shell 4, and may be... Figure 10 The arc shape shown can also be wavy, pointed, U-shaped, etc. It is understood that the anchoring portion can be limited to the third tie section 43, or it can include a section of the web member adjoining the third tie section 43. Correspondingly, the third reinforcing bar 41 and the fourth reinforcing bar 42 are directly connected at the crest, and can have a corresponding tie section or not, ensuring a smooth transition connection before pouring concrete and the second formwork 2. It is also understood that, referring to the appendix... Figure 12 In this embodiment, the third tie segments 43 on the third reinforcing bar 41 and the fourth reinforcing bar 42 can be arranged in a way that is far apart from each other on the straight line in the first direction a, so that the third reinforcing bar 41 and the fourth reinforcing bar 42 are distributed in an umbrella shape in the third direction a, i.e. Figure 12 As shown, this enhances the strength and stability of the second truss reinforcement 4 in the third direction c.

[0079] Further, see attached document. Figure 2 and attached Figure 11 In the specific implementation of the prefabricated interior wall component provided in this embodiment, the second truss reinforcement 4 further includes a second lower chord reinforcement 44; the second lower chord reinforcement 44 is disposed on the side of the third tie section 43 facing the third tie section 43 which is symmetrical to it in the first direction a; the third tie section 43 is a bent section parallel to the second mold shell 2.

[0080] Understandably, to improve the strength of the second truss reinforcement 4, a second lower chord reinforcement 44 is provided in this embodiment. The second lower chord reinforcement 44 is a straight reinforcement. In this embodiment, the second lower chord reinforcement 44 is provided corresponding to and connected to the third tie section 43, which can be, but is not limited to, welding or binding. The second lower chord reinforcement 44 is provided on the side of the third tie section 43 that is symmetrical to it in the first direction a, so as to ensure the stability of the umbrella-shaped distribution of the third reinforcement 41 and the fourth reinforcement 42, thereby ensuring the overall strength of the second truss reinforcement 4. In this embodiment, the diameter of the second lower chord reinforcement 44 can be designed and adjusted according to structural requirements, and can be a small diameter reinforcement, such as 4mm, 6mm, etc.

[0081] Further, see attached document.Figure 1 , attached Figure 3 and attached Figure 8 Figure 8 In the specific implementation, the inner wall prefabricated part further comprises a plurality of first transverse distribution steel bars 8, a plurality of second transverse distribution steel bars 9, a plurality of longitudinal distribution steel bars 10 and a plurality of construction steel bars 11; the first surface of the first formwork 1 is provided with a plurality of the longitudinal distribution steel bars 10 along the first direction a at intervals, the longitudinal distribution steel bars 10 extend along the second direction b, and the first truss steel bar 3 is connected with one longitudinal distribution steel bar 10 on each side along the first direction a; the first surface of the first formwork 1 is provided with a plurality of the first transverse distribution steel bars 8 along the second direction b at intervals, the first transverse distribution steel bars 8 extend along the first direction a, and the first transverse distribution steel bars 8 are connected to one end of the first truss steel bar 3 towards the first formwork 1; the second surface of the second formwork 2 is provided with a plurality of the second transverse distribution steel bars 9 along the second direction b at intervals, the second transverse distribution steel bars 9 extend along the first direction a, and the second transverse distribution steel bars 9 are connected to one end of the first truss steel bar 3 and the second truss steel bar 4 towards the second formwork 2; and the second surface of the second formwork 2 is provided with a plurality of the construction steel bars 11 along the first direction a at intervals, the construction steel bars 11 extend along the second direction b, and the construction steel bars 11 are arranged in the second truss steel bar 4.

[0082] It can be understood that, in order to ensure the overall structural strength of the inner wall prefabricated component, the first transverse distribution steel bars 8, the second transverse distribution steel bars 9, the longitudinal distribution steel bars 10 and the construction steel bars 11 are arranged in the embodiment to form strength supports on the inner surfaces of the first formwork 1 and the second formwork 2 and can be locally connected with the first truss steel bars 3 and the second truss steel bars 4 to improve the connection strength and the close contact with the later poured concrete. The first transverse distribution steel bars 8, the second transverse distribution steel bars 9 and the longitudinal distribution steel bars 10 are linear steel bars; the first transverse distribution steel bars 8 and the longitudinal distribution steel bars 10 are arranged on the first surface of the first formwork 1 to form a grid-shaped distribution structure, and the spacing between adjacent first transverse distribution steel bars 8 is the wavelength of the continuous bending on the first steel bars 31 and the second steel bars 32. The longitudinal distribution steel bars 10 are arranged with the first truss steel bars 3, and each first truss steel bar 3 is provided with a longitudinal distribution steel bar 10 on both sides, that is, the spacing between the two longitudinal distribution steel bars 10 is the spacing of the first steel bars 31 and the second steel bars 32 in the first direction a. Of course, it can be understood that the above-mentioned spacing of the first steel bars 31 and the second steel bars 32 is the relevant spacing size exposed in the pouring space; and the first transverse distribution steel bars 8 can extend out of the first formwork 1 for the connection of adjacent inner wall prefabricated components in the first direction a. The second transverse distribution steel bars 9 and the construction steel bars 11 form a grid-shaped distribution structure on the second surface of the second formwork 2, the second transverse distribution steel bars 9 are arranged corresponding to the positions between two adjacent first transverse distribution steel bars 8, the spacing between adjacent second transverse distribution steel bars 9 is the wavelength of the continuous bending on the third steel bars 41 and the fourth steel bars 42; the second transverse distribution steel bars 9 can extend out of the second formwork 2 for the connection of adjacent inner wall prefabricated components in the first direction a; the second transverse distribution steel bars 9 can pass through the second tie segment 35; the construction steel bars 11 are located between the third steel bars 41 and the fourth steel bars 42, and the construction steel bars 11 can be linear steel bars. It can be understood that the aforementioned construction steel bars 11 can be fixed by being bound or welded in advance by the second transverse distribution steel bars 9 to keep them between the third steel bars 41 and the fourth steel bars 42, for reducing the spacing between the two top chord steel bars 33 on one side of the second formwork 2, that is, the spacing of the top chord steel bars 33 of the first truss steel bars 3 in the first direction a is large, and the construction steel bars 11 are located between adjacent top chord steel bars 33 to reduce the size of the spacing, and the diameter of the construction steel bars 11 can be designed and adjusted according to the construction needs, which can be small-diameter steel bars, such as 6 mm, 8 mm, etc.

[0083] Embodiment 2

[0084] The embodiment provides a modular assembly wall body which comprises at least one inner wall prefabricated component.

[0085] It can be understood that the inner wall prefabricated component is the inner wall prefabricated component described in Embodiment 1, and the structure and construction principle thereof refer to the detailed description of Embodiment 1, which will not be described in detail here.

[0086] In this embodiment, the modular assembly wall can include a plurality of inner wall prefabricated components adjacent in the second direction b, can include a plurality of inner wall prefabricated components adjacent in the first direction a, or can include both a plurality of inner wall prefabricated components adjacent in the second direction b and a plurality of inner wall prefabricated components adjacent in the first direction a.

[0087] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An interior wall precast component, characterized by, It comprises: a first formwork, a plurality of first truss steels are arranged on a first surface of the first formwork along a first direction, the first truss steels extend along a second direction; the first truss steels are anchored in the first formwork towards a first end of the first formwork along a third direction, and a first connecting piece is arranged on a second end of the first formwork away from the first formwork; a second formwork, a plurality of second truss steels are arranged on a second surface of the second formwork along the first direction, the second truss steels extend along the second direction; the second truss steels are anchored in the second formwork towards a first end of the second formwork along the third direction; and a second connecting piece is arranged on the second formwork for detachably connecting the first connecting piece; wherein the first surface of the first formwork and the second surface of the second formwork are opposite to each other, and the first connecting piece and the second connecting piece are connected, a pouring space is formed between the first formwork and the second formwork, the first truss steels and the second truss steels are alternately arranged along the first direction, the second truss steels extend at least into the pouring space away from a second end of the second formwork along the third direction, and the first truss steels abut against the second surface of the second formwork away from a second end of the first formwork along the third direction; wherein the first direction and the second direction are parallel to the first surface of the first formwork and the second surface of the second formwork, the first direction and the second direction are perpendicular to each other, and the third direction is perpendicular to the first surface of the first formwork and the second surface of the second formwork.

2. The inner wall prefabricated component according to claim 1, characterized in that: the first connecting piece and the second connecting piece are screwed to each other.

3. The inner wall prefabricated component according to claim 1, characterized in that: it further comprises connecting steels; one end of the first truss steel along the second direction is provided with at least two connecting steels spaced apart along the third direction, and the connecting steels extend out of the first formwork along the second direction or the opposite direction of the second direction, and are inserted into the pouring space of the inner wall prefabricated component adjacent to the inner wall prefabricated component.

4. The inner wall prefabricated component according to claim 1, characterized in that: the first truss steel comprises a first steel, a second steel and a top chord steel; the top chord steel extends along the second direction, and the first steel and the second steel are symmetrically arranged on both sides of the top chord steel along the first direction; the first steel and the second steel are continuously bent along the second direction, and a plurality of first tie segments are arranged along the second direction at one end towards the first formwork; wherein at least the first tie segments of the first truss steel are anchored in the first formwork.

5. The inner wall prefabricated component according to claim 4, characterized in that: one end of the first steel and the second steel away from the first formwork is connected to the top chord steel, and one end of the first steel and the second steel towards the first formwork is away from each other. The first connecting piece is arranged on the side of the upper chord steel bar away from the first formwork; The first tie segment is a bent segment parallel to the first formwork.

6. The prefabricated inner wall component according to claim 4, characterized in that: The first truss steel bar further comprises a first lower chord steel bar; The first lower chord steel bar is arranged on the side of the first tie segment facing the first tie segment symmetrical to it in the first direction.

7. The prefabricated inner wall component according to claim 1, characterized in that: The second truss steel bar comprises a third steel bar and a fourth steel bar; The third steel bar and the fourth steel bar are symmetrically arranged relative to a first straight line parallel to the second direction; The third steel bar and the fourth steel bar are continuously bent along the second direction, and at one end facing the second formwork, form a plurality of third tie segments arranged at intervals along the second direction, one end of the third steel bar away from the second formwork is connected to one end of the fourth steel bar away from the second formwork; Among them, at least the third tie segment of the second truss steel bar is anchored in the second formwork.

8. The prefabricated inner wall component according to claim 7, characterized in that: The second truss steel bar further comprises a second lower chord steel bar; The second lower chord steel bar is arranged on the side of the third tie segment facing the third tie segment symmetrical to it in the first direction; The third tie segment is a bent segment parallel to the second formwork.

9. The prefabricated inner wall component according to claim 1, characterized in that: Further comprising a plurality of first transverse distribution steel bars, a plurality of second transverse distribution steel bars, a plurality of longitudinal distribution steel bars and a plurality of construction steel bars; A plurality of longitudinal distribution steel bars are arranged at intervals along the first direction on the first surface of the first formwork, the longitudinal distribution steel bars extend along the second direction, and one longitudinal distribution steel bar is connected to each side of the first truss steel bar along the first direction; A plurality of first transverse distribution steel bars are arranged at intervals along the second direction on the first surface of the first formwork, the first transverse distribution steel bars extend along the first direction, and the first transverse distribution steel bars are connected to one end of the first truss steel bar facing the first formwork; A plurality of second transverse distribution steel bars are arranged at intervals along the second direction on the second surface of the second formwork, the second transverse distribution steel bars extend along the first direction, and the second transverse distribution steel bars are connected to one end of the second truss steel bar facing the second formwork; A plurality of construction steel bars are arranged at intervals along the first direction on the second surface of the second formwork, the construction steel bars extend along the second direction, and the construction steel bars are arranged in the second truss steel bar.

10. A modular assembly wall, characterized in that It comprises: At least one prefabricated inner wall component according to any one of claims 1-9.