Liquid supplementing overflow monitoring system of gas concentration detection sensor

By installing a leakage detection device and a collection device on the gas concentration detection sensor, the problem of liquid overflow during replenishment is solved, reagents are saved, the sensor is protected, and its service life is extended.

CN223611720UActive Publication Date: 2025-11-28UROICA (SHANDONG) MINING TECH CO LTD
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Patent Information

Application Number
CN202520049612.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-11-28
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

When replenishing chemical reagents to the gas concentration detection sensor in the mine, overflow of the replenishment solution is likely to occur, resulting in reagent waste and sensor corrosion, which affects the service life.

Method used

Design a gas concentration detection sensor-based liquid replenishment overflow monitoring system, including a leakage detection device, a controller, and an alarm device. The leakage detection device detects whether there is reagent overflow at the liquid replenishment port, and the controller controls the alarm device to issue an alarm and stop liquid replenishment in time. At the same time, a collection device is used to collect the overflowed reagent to prevent corrosion.

Benefits of technology

It effectively saves chemical reagents, prevents reagents from corroding the sensor surface, and extends the sensor's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fluid infusion overflow monitoring system of a gas concentration detection sensor, and relates to the technical field of fluid infusion, and the fluid infusion overflow monitoring system comprises a fluid leakage detection device which is arranged at a fluid infusion opening formed in the top of the gas concentration detection sensor and is used for detecting whether a reagent overflows at the fluid infusion opening or not; the collecting device is arranged around the top edge of the gas concentration detection sensor and used for collecting the overflowing reagent, and the controller is connected with the liquid leakage detection device and the alarm device and used for controlling the alarm device to give an alarm prompt according to a liquid leakage signal fed back by the liquid leakage detection device. The liquid leakage detection device is arranged to detect whether liquid overflows from the liquid supplementing port of the gas concentration detection sensor, and if the liquid overflows, the alarm device can give an alarm prompt to timely inform a worker of pausing liquid supplementing so as to save a reagent; the collecting device collects the chemical reagent overflowing from the liquid supplementing opening, the chemical reagent is prevented from corroding the surface of the gas concentration detection sensor, and the service life of the sensor is prevented from being affected.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of liquid supplementing, in particular to a liquid supplementing overflow monitoring system of a gas concentration detection sensor. BACKGROUND

[0002] When working in a mine, a gas concentration detection sensor is often arranged in the mine, which is used for detecting the gas concentration in the mine to ensure the safety of workers during work. In order to ensure the accuracy of the gas concentration detection sensor in detecting the gas concentration, a reagent is supplemented at any time, so that the reagent in the sensor is kept closer to the standard state, thereby ensuring the detection effect. However, when the chemical reagent is supplemented into the gas concentration detection sensor, the liquid supplementing overflow phenomenon is prone to occur, which causes the waste of the chemical reagent. In addition, the overflowed chemical reagent is also prone to corrode the surface of the gas concentration detection sensor, thereby affecting the service life of the sensor.

[0003] Therefore, how to save the chemical reagent and avoid the overflow of the chemical reagent to affect the service life of the sensor is a problem to be solved by those skilled in the art. CONTENT OF THE UTILITY MODEL

[0004] The application aims to provide a liquid supplementing overflow monitoring system of a gas concentration detection sensor, which is used for solving the problems that the liquid supplementing overflow phenomenon is prone to occur when the chemical reagent is supplemented into the gas concentration detection sensor, the waste of the chemical reagent is caused, and the overflowed chemical reagent is also prone to corrode the surface of the gas concentration detection sensor, thereby affecting the service life of the sensor.

[0005] To solve the above technical problems, the application provides a liquid supplementing overflow monitoring system of a gas concentration detection sensor, which comprises a liquid leakage detection device, a controller, an alarm device and a collecting device.

[0006] The liquid leakage detection device is arranged at a liquid supplementing opening arranged at the top of the gas concentration detection sensor, and is used for detecting whether the reagent leaks at the liquid supplementing opening. The collecting device is arranged around the top edge of the gas concentration detection sensor, and is used for collecting the leaked reagent. The controller is connected with the liquid leakage detection device and the alarm device respectively, and is used for controlling the alarm device to issue an alarm prompt according to the liquid leakage signal fed back by the liquid leakage detection device.

[0007] Optionally, the liquid leakage detection device is a resistance sensor or an electric conductivity sensor, and a detection probe of the resistance sensor or the electric conductivity sensor is abutted against the edge of the liquid supplementing opening.

[0008] Optionally, the liquid leakage detection device comprises water-reactive paper and a camera connected with the controller, the camera is used for shooting the color change state of the water-reactive paper, and the water-reactive paper is arranged around the edge of the liquid supplementing opening.

[0009] Optionally, the water-reactive paper is arranged in the shell, and the bottom edge of the shell is provided with an opening in communication with the edge of the liquid supplementing opening.

[0010] Optionally, the fixing support and the clamp connected with the fixing support are further included, and the clamp is used for clamping the resistance sensor or the conductivity sensor.

[0011] Optionally, the collecting device is a ring-shaped water pan, and the ring-shaped water pan is arranged around the top edge of the gas concentration detection sensor.

[0012] Optionally, the cross section of the ring-shaped water pan is U-shaped, and the bottom of the ring-shaped water pan is connected with a liquid discharge pipe used for being connected with a liquid supplementing bottle.

[0013] Optionally, the inside of the ring-shaped water pan is provided with a drying agent.

[0014] Optionally, the collecting device is a water-absorbing sponge, and the water-absorbing sponge is arranged around the top edge of the gas concentration detection sensor.

[0015] Optionally, the surface of the gas concentration detection sensor is provided with an anti-corrosion coating.

[0016] The liquid supplementing overflow monitoring system of the gas concentration detection sensor provided in the application comprises a liquid leakage detection device, a controller, an alarm device and a collecting device. The liquid leakage detection device is arranged at a liquid supplementing opening opened at the top of the gas concentration detection sensor, and is used for detecting whether reagent is overflowed at the liquid supplementing opening. The collecting device is arranged around the top edge of the gas concentration detection sensor, and is used for collecting the overflowed reagent. The controller is connected with the liquid leakage detection device and the alarm device respectively, and is used for controlling the alarm device to issue an alarm prompt according to the liquid leakage signal fed back by the liquid leakage detection device. The liquid leakage detection device is arranged to detect whether liquid is overflowed from the liquid supplementing opening of the gas concentration detection sensor. If liquid supplementing overflow occurs, the alarm device can issue an alarm prompt to inform the staff to stop liquid supplementing in time, so as to save reagent. In addition, the collecting device collects the chemical reagent overflowed from the liquid supplementing opening, prevents the chemical reagent from corroding the surface of the gas concentration detection sensor, and avoids affecting the service life of the gas concentration detection sensor. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described in the following embodiments are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0018] Figure 1 A structural diagram of a liquid supplement overflow monitoring system of a gas concentration detection sensor provided by the embodiment of the present application is shown in the figure.

[0019] Figure 2 A structural diagram of another liquid supplement overflow monitoring system of a gas concentration detection sensor provided by the embodiment of the present application is shown in the figure.

[0020] The reference signs are as follows: 1-liquid leakage detection device, 2-controller, 3-alarm device, 4-collection device, 5-gas concentration detection sensor, 501-liquid supplement port. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present application.

[0022] The core of the present application is to provide a liquid supplement overflow monitoring system of a gas concentration detection sensor, which is used to save chemical reagents and avoid the influence of chemical reagent overflow on the service life of the sensor.

[0023] In order to make the persons skilled in the art better understand the present application, the present application will be further described in detail in the following with reference to the drawings and specific embodiments.

[0024] Figure 1 A structural diagram of a liquid supplement overflow monitoring system of a gas concentration detection sensor provided by the embodiment of the present application is shown in the figure, Figure 2 A structural diagram of another liquid supplement overflow monitoring system of a gas concentration detection sensor provided by the embodiment of the present application is shown in the figure. Figure 1 and Figure 2As shown, the liquid supplement overflow monitoring system comprises: a liquid leakage detection device 1, a controller 2, an alarm device 3 and a collection device 4; the liquid leakage detection device 1 is arranged at a liquid supplement opening 501 formed at the top of the gas concentration detection sensor 5, and is used to detect whether there is reagent overflow at the liquid supplement opening 501; the collection device 4 is arranged around the top edge of the gas concentration detection sensor 5, and is used to collect the overflowed reagent; the controller 2 is connected with the liquid leakage detection device 1 and the alarm device 3 respectively, and is used to control the alarm device 3 to issue an alarm prompt according to the liquid leakage signal fed back by the liquid leakage detection device 1.

[0025] The type and number of the liquid leakage detection device 1 are not specifically limited in the embodiment of the present application, and can include a resistance sensor, a conductivity sensor and a camera, etc. The principle of the resistance sensor for detecting liquid leakage is usually based on the electrical conductivity of the liquid. When liquid leakage occurs, the liquid as a conductor contacts the sensor, causing a change in the resistance value. This change can be detected by a circuit connected to the controller 2, so as to determine the position and degree of the liquid leakage. For example, a common resistance liquid leakage sensor can use a resistor. When liquid leakage occurs, the presence of the liquid reduces the resistance value of the resistor. This changed resistance signal is then converted into an electrical signal for analysis and processing by the controller 2. The resistance sensor can also work by detecting the effect of the liquid on the capacitor. In this case, the sensor contains a capacitor. When the liquid leaks and contacts the capacitor, the capacitance value of the capacitor changes, generating a capacitance signal. This signal can also be detected and analyzed by the controller 2. The conductivity sensor usually consists of two electrodes. The two electrodes are placed in the detection area (at the edge of the liquid supplement opening 501). When no liquid leakage occurs, the medium (such as air) between the electrodes has low conductivity, so there is little or no current flowing between the electrodes. When the liquid leaks onto the sensor, it will connect the two electrodes as a conductor, thereby increasing the current flow and changing the conductivity. The alarm device 3 and the collection device 4 are not specifically limited in the embodiment of the present application. The alarm device 3 can include an indicator light and / or a buzzer. The collection device 4 is used to collect the chemical reagent overflowing from the liquid supplement opening 501, so as to prevent the chemical reagent from corroding the surface of the gas concentration detection sensor 5.

[0026] The liquid leakage detection device 1 of the embodiment of the present application includes a water-contacting color-changing paper and a camera connected with the controller 2, and the camera is used to capture the color-changing state of the water-contacting color-changing paper, and the water-contacting color-changing paper is arranged around the edge of the liquid supplementing opening 501.

[0027] Based on the above embodiment, the liquid leakage detection device 1 of the embodiment of the present application is a resistance sensor or a conductivity sensor, and the detection probe of the resistance sensor or the conductivity sensor is abutted against the edge of the liquid supplementing opening 501.

[0028] As to how to fix the resistance sensor or the conductivity sensor so that the detection probe of the resistance sensor or the conductivity sensor is abutted against the edge of the liquid supplementing opening 501, the embodiment of the present application does not make specific limitation thereon, and the detection probe is abutted against the edge of the liquid supplementing opening 501, which can improve the accuracy of the liquid supplementing overflow detection. Specifically, it can include a fixing support and a clamp connected with the fixing support, and the clamp is used to clamp the resistance sensor or the conductivity sensor, and the clamping fixation of the clamp can facilitate the replacement and adjustment of the position and angle of the detection probe. In addition, the resistance sensor or the conductivity sensor can be connected with the controller 2 through a signal amplification module and an analog-to-digital converter.

[0029] Based on the above embodiment, the liquid leakage detection device 1 of the embodiment of the present application includes a water-contacting color-changing paper and a camera connected with the controller 2, and the camera is used to capture the color-changing state of the water-contacting color-changing paper, and the water-contacting color-changing paper is arranged around the edge of the liquid supplementing opening 501.

[0030] The type of the water-contacting color-changing paper is not specifically limited in the embodiment of the present application, and it can include a water-contacting red test paper or a water-contacting blue test paper, etc. When the water-contacting color-changing paper changes color after contacting water, the camera captures the color change of the water-contacting color-changing paper and feeds back to the controller 2, and the controller 2 can control the alarm device 3 to issue an alarm prompt, and at the same time, it can also control the corresponding liquid supplementing device to pause supplementing liquid to the gas concentration detection sensor 5.

[0031] Based on the above embodiment, the embodiment of the present application further includes a shell, the water-contacting color-changing paper is arranged in the shell, and the bottom edge of the shell is provided with an opening in communication with the edge of the liquid supplementing opening 501.

[0032] The water-sensitive color-changing paper is arranged around the edge of the replenishment port 501, and the corresponding outer casing is also arranged around the edge of the replenishment port 501. The opening is to allow reagent overflowing from the replenishment port 501 to flow smoothly into the water-sensitive color-changing paper. The camera can be placed inside or outside the outer casing. If the camera is placed outside the outer casing, the casing must be made of transparent material. By setting up the outer casing, it is possible to effectively prevent water in the external environment from causing the water-sensitive color-changing paper to change color, thus preventing false judgments of replenishment overflow.

[0033] Based on the above embodiments, the collection device 4 in this application embodiment is an annular water receiving tray, which is arranged around the top edge of the gas concentration detection sensor 5.

[0034] In this embodiment, the annular water receiving tray can be bonded to the top edge of the gas concentration detection sensor 5. The U-shaped cross-section of the annular water receiving tray effectively prevents liquid overflow, and the drain pipe is used to connect to the replenishment bottle for easy recycling. Alternatively, a desiccant can be placed inside the annular water receiving tray; the desiccant can be calcium oxide or anhydrous calcium chloride, etc.

[0035] Based on the above embodiments, the collection device 4 in this application embodiment is an absorbent sponge, which is arranged in a ring around the top edge of the gas concentration detection sensor 5. The absorbent sponge can also absorb reagents that overflow from the sensor, preventing reagents from overflowing onto the sensor surface and causing corrosion.

[0036] Based on the above embodiments, in this embodiment, the surface of the gas concentration detection sensor 5 is provided with an anti-corrosion coating. This anti-corrosion coating protects the gas concentration detection sensor 5 and extends its service life. The anti-corrosion coating can be epoxy anti-corrosion coating, graphene anti-corrosion coating, rubber anti-corrosion coating, etc.

[0037] The above provides a detailed description of a gas concentration detection sensor and its liquid replenishment overflow monitoring system provided in this application. The various embodiments in the specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. It should be noted that those skilled in the art can make various improvements and modifications to this application without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this application.

[0038] It also needs to be explained that in the present specification, the relational terms such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

Claims

1. A liquid replenishment overflow monitoring system for a gas concentration detection sensor, characterized by, The utility model relates to a gas concentration detection sensor (5) top open liquid supplementing mouth (501) place is provided with liquid leakage detection device (1), controller (2), alarm device (3) and collection device (4), liquid leakage detection device (1) is used for detecting whether the reagent overflows at liquid supplementing mouth (501), collection device (4) is arranged around the top edge of gas concentration detection sensor (5) and is used for collecting the overflowed reagent, controller (2) is connected with liquid leakage detection device (1) and alarm device (3) respectively, and the alarm device (3) is controlled to send alarm prompt according to the liquid leakage signal of liquid leakage detection device (1) feedback. The liquid leakage detection device (1) is a resistance sensor or a conductivity sensor, and a detection probe of the resistance sensor or the conductivity sensor abuts against an edge of the liquid supplementing mouth (501). The liquid leakage detection device (1) includes watercolor paper and a camera connected with the controller (2), the camera is used for shooting the color change state of the watercolor paper, and the watercolor paper is arranged around the edge of the liquid supplementing mouth (501).

2. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 1, characterized by, Further comprising a housing, the watercolor paper is arranged in the housing, and an opening is arranged at a bottom edge of the housing and is in communication with the edge of the liquid supplementing mouth (501).

3. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 1, characterized by, Further comprising a fixing support and a clamp connected with the fixing support, the clamp is used for clamping the resistance sensor or the conductivity sensor.

4. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 3, characterized by, The collection device (4) is a ring-shaped water collecting disc, and the ring-shaped water collecting disc is arranged around the top edge of the gas concentration detection sensor (5).

5. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 2, characterized by, The cross section of the ring-shaped water collecting disc is U-shaped, and a drain pipe is connected to the bottom of the ring-shaped water collecting disc, and the drain pipe is used for being connected with a liquid supplementing bottle.

6. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 1, wherein A desiccant is arranged in the ring-shaped water collecting disc.

7. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 6, wherein The collection device (4) is a water-absorbing sponge, and the water-absorbing sponge is arranged around the top edge of the gas concentration detection sensor (5).

8. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 6, wherein A corrosion-resistant coating is arranged on the surface of the gas concentration detection sensor (5).

9. The liquid replenishment overflow monitoring system of the gas concentration detection sensor according to claim 6, wherein ​ 10. The liquid replenishment overflow monitoring system of a gas concentration detection sensor according to any one of claims 1 to 9, characterized by, ​