Penetrating agent emulsifying device

By designing the motor-driven rotating rod and partition plate structure in the penetrant emulsification device, the problem of impurity adhesion during penetrant emulsification was solved, achieving effective filtration and cleaning, and improving the device's efficiency and lifespan.

CN223615704UActive Publication Date: 2025-12-02ZIBO YUNCHUAN CHEM CO LTD
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Patent Information

Application Number
CN202423052356.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-02
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing penetrant emulsification devices, impurities and particles easily adhere to the transport pipelines during use, causing pipeline blockage and affecting processing efficiency.

Method used

A penetrant emulsification device was designed, comprising an installation platform, a collection ring, a mixing chamber, a separator, and a motor-driven rotating rod and blades. Emulsification and filtration are performed by rotating the rotating rod driven by the motor, reducing impurity residue, improving the quality of the finished product, and facilitating device cleaning.

Benefits of technology

It achieves effective filtration of emulsified materials, reduces impurity residue, and improves the efficiency and lifespan of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of penetrant emulsification, in particular to a penetrant emulsification device which comprises a mounting platform, a collecting ring is fixedly mounted at the upper end of the mounting platform, a mixing box is fixedly mounted at the upper end of the collecting ring, and a second rotating motor is mounted at the side end of the mounting platform. Two partition plates are rotatably mounted in the mounting frame, a top sealing cover is slidably mounted at the upper end of the mixing box body, and mixing blades are rotatably mounted at the lower end of the top sealing cover. According to the improved penetrant emulsifying device, the first rotating motor drives the first rotating rod to rotate so as to adjust the partition plate to rotate, so that the bottom is separated from the interior of the mixing box body, emulsifying operation is facilitated, and then the partition plate is rotated to enable emulsified liquid to penetrate through the filter screen to be filtered and collected; when the device is used, emulsified materials can be filtered, internal residual impurities and solid blocks are reduced, the quality of finished products is improved, and the practicability of the device is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of penetrant emulsification technology, specifically to a penetrant emulsification device. Background Technology

[0002] Penetrants generally refer to fatty alcohol polyoxyethylene ethers (AEO), also known as polyoxyethylene fatty alcohol ethers, which are the fastest-growing and most widely used type of nonionic surfactant. This type of surfactant is an ether formed by the condensation of polyethylene glycol (PEG) and fatty alcohol, represented by the following general formula: RO(CH2CH2O)nH, where n is the degree of polymerization. Different varieties exist due to differences in the degree of polymerization of polyethylene glycol and the type of fatty alcohol.

[0003] Currently, most existing penetrants directly export the mixed material after emulsification. However, impurities and particles that appear during the mixing process gradually adhere to the inside of the transport pipeline during transportation. Over time, this can easily cause pipeline blockage, affecting the normal operation of the equipment and thus slowing down processing efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a penetrant emulsification device to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: a penetrant emulsification device, including an installation platform, a collection ring fixedly installed at the upper end of the installation platform, a mixing chamber fixedly installed at the upper end of the collection ring, an installation frame rotatably installed between the collection ring and the mixing chamber, a second rotating motor installed at the side end of the installation platform, two partition plates rotatably installed inside the installation frame, a top cover slidably installed at the upper end of the mixing chamber, and a mixing blade rotatably installed at the lower end of the top cover.

[0005] More preferably, support legs are fixedly installed at the four corners of the lower end of the installation platform, a support frame is fixedly installed at the side end of the collection ring, and a mixing box is fixedly installed at the side end of the support frame.

[0006] More preferably, a mounting bracket is fixedly installed on the side end of the second rotary motor, the second rotary motor is mounted on the side end of the mounting platform through the mounting bracket, and a second rotating rod is rotatably installed on the upper end of the second rotary motor.

[0007] More preferably, a filter screen is fixedly installed inside the mounting frame, and a fixing ring is fixedly installed at the side end of the mounting frame. The mounting frame is connected to the second rotating rod through the fixing ring, thereby rotatably mounted between the collecting ring and the mixing box.

[0008] More preferably, a first rotating rod is rotatably mounted inside the mounting frame, a first rotating motor is rotatably mounted on the side end of the first rotating rod, and two partition plates are sleeved on the outer surface of the first rotating rod.

[0009] More preferably, a third rotating rod is rotatably mounted on the lower end of the top cover, and a third rotating motor is rotatably mounted on the upper end of the third rotating rod, with the third rotating motor mounted above the top cover.

[0010] More preferably, two mixing blades are fixedly installed on the outer surface of the third rotating rod, and each of the third rotating rods and mixing blades is installed inside the mixing box.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] In this invention, a first rotating motor drives a first rotating rod to rotate, thereby rotating a partition plate to separate the bottom from the inside of the mixing chamber, facilitating emulsification. Subsequently, rotating the partition plate allows the emulsified liquid to pass through a filter screen for filtration and collection. This enables the device to filter the emulsified material during use, reducing residual impurities and solids, improving the quality of the finished product, and enhancing the practicality of the device.

[0013] In this invention, the second rotating motor is started to drive the second rotating rod to rotate and engage with the fixing ring, thereby rotating the mounting frame and other parts out from between the collecting ring and the mixing box. Then, the first rotating motor is started to open the inside of the mounting frame, so that the inside of the device can be easily cleaned after use, improving the efficiency of the device and extending its life. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the installation platform structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the hybrid box structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the partition plate structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the top cover structure of this utility model.

[0018] In the diagram: 1. Mounting platform; 11. Support leg; 12. Collection ring; 13. Support frame; 14. Mixing box; 15. Mounting frame; 16. Filter screen; 17. Fixing ring; 2. First rotating rod; 21. Divider plate; 22. First rotating motor; 23. Second rotating rod; 24. Second rotating motor; 25. Mounting frame; 3. Top cover; 31. Third rotating motor; 32. Third rotating rod; 33. Mixing blade. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 4 This utility model provides a technical solution: a penetrant emulsification device, including an installation platform 1, a collection ring 12 fixedly installed at the upper end of the installation platform 1, a mixing chamber 14 fixedly installed at the upper end of the collection ring 12, an installation frame 15 rotatably installed between the collection ring 12 and the mixing chamber 14, a second rotating motor 24 installed at the side end of the installation platform 1, two partition plates 21 rotatably installed inside the installation frame 15, a top cover 3 slidably installed at the upper end of the mixing chamber 14, and a mixing blade 33 rotatably installed at the lower end of the top cover 3.

[0021] In this embodiment, as Figure 1 and Figure 2 As shown, support legs 11 are fixedly installed at the four corners of the lower end of the installation platform 1, support frames 13 are fixedly installed at the side end of the collection ring 12, and a mixing box 14 is fixedly installed at the side end of the support frame 13. This structure allows for convenient subsequent installation and positioning of the mixing box 14 through the support frame 13 installed at the side end of the collection ring 12.

[0022] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, a mounting bracket 25 is fixedly installed on the side end of the second rotating motor 24. The second rotating motor 24 is mounted on the side end of the mounting platform 1 through the mounting bracket 25. A second rotating rod 23 is rotatably installed on the upper end of the second rotating motor 24. This structure can cooperate with the side end of the mounting platform 1 through the mounting bracket 25 on the side end of the second rotating motor 24, thereby quickly installing and limiting the second rotating motor 24.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, a filter screen 16 is fixedly installed inside the mounting frame 15, and a fixing ring 17 is fixedly installed at the side end of the mounting frame 15. The mounting frame 15 is connected to the second rotating rod 23 through the fixing ring 17, thereby rotatably installing between the collection ring 12 and the mixing box 14. This structure can rotatably install the mounting frame 15 between the collection ring 12 and the mixing box 14 by cooperating with the second rotating motor 24 and the second rotating rod 23 and the fixing ring 17.

[0024] In this embodiment, as Figure 1 and Figure 3 As shown, a first rotating rod 2 is rotatably mounted inside the mounting frame 15, and a first rotating motor 22 is rotatably mounted on the side end of the first rotating rod 2. Two partition plates 21 are sleeved on the outer surface of the first rotating rod 2. This structure can drive the first rotating rod 2 to rotate through the first rotating motor 22, thereby driving the partition plates 21 to rotate, thus facilitating sealing or unblocking operations.

[0025] In this embodiment, as Figure 1 and Figure 4 As shown, a third rotating rod 32 is rotatably mounted on the lower end of the top cover 3, and a third rotating motor 31 is rotatably mounted on the upper end of the third rotating rod 32. The third rotating motor 31 is mounted above the top cover 3. This structure allows the third rotating rod 32 mounted below the top cover 3 to be easily rotated by the third rotating motor 31 mounted above the top cover 3.

[0026] In this embodiment, as Figure 1 and Figure 4 As shown, two mixing blades 33 are fixedly installed on the outer surface of the third rotating rod 32. Each third rotating rod 32 and mixing blade 33 is installed inside the mixing box 14. This structure allows the third rotating rod 32 and mixing blade 33 to be quickly installed inside the mixing box 14 through the top cover 3.

[0027] The method of use and advantages of this utility model: The working process of this penetrant emulsification device is as follows:

[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when using the device, the user first places it on a horizontal surface. The user picks up the mounting platform 1 and installs support legs 11 at the four corners below the mounting platform 1. The user then installs a collection ring 12 on top of the mounting platform 1, a support frame 13 on the side of the collection ring 12, and a mixing chamber 14 on the side of the support frame 13. The mixing chamber 14 is then installed directly above the collection ring 12. Next, the user picks up the mounting frame 15 and installs a filter screen 16 inside the mounting frame 15. A fixing ring 17 is then installed on the side of the mounting frame 15. Finally, the user installs a first rotating rod 2 inside the mounting frame 15 and a first rotating motor 22 on the side of the first rotating rod 2. Two partition plates 21 are installed on the surface. Then, the user picks up the second rotating motor 24, installs the mounting bracket 25 on the side of the second rotating motor 24, and installs the second rotating rod 23 above the second rotating motor 24. The assembled second rotating motor 24 is then installed along the mounting bracket 25 onto the side of the mounting platform 1. Then, the mounting frame 15 is installed between the mixing box 14 and the collecting ring 12 along the second rotating rod 23 and the fixing ring 17. Next, the top cover 3 is picked up, and the third rotating rod 32 is installed below the top cover 3. Two mixing blades 33 are installed on the outer surface of the third rotating rod 32, and the third rotating motor 31 is installed above the third rotating rod 32. Finally, the assembled top cover 3 is installed... The cover 3 is installed on top of the mixing chamber 14. When the user needs to use the device, the user first separates the cover 3 from the device, then starts the first rotating motor 22. The first rotating motor 22 drives the first rotating rod 2 to rotate, thereby causing the two partition plates 21 to rotate and spread out, thus sealing the inside of the mounting frame 15. Then, the required materials are poured into the mixing chamber 14 according to the proportion. Afterwards, the cover 3 and other parts are installed back on top of the mixing chamber 14, and the third rotating motor 31 is started. The third rotating motor 31 drives the third rotating rod 32 and the mixing blades 33 to rotate, thereby stirring and mixing the materials, so that the penetrant is mixed and emulsified inside the device. When the materials are mixed... After completion, the user starts the first rotating motor 22, which drives the first rotating rod 2 to rotate, thereby driving the partition plate 21 to rotate, exposing the side opening of the mounting frame 15. In conjunction with the filter screen 16 installed inside the mounting frame 15, the liquid inside the mixing tank 14 is discharged and collected while being filtered. After filtration, the user restarts the first rotating motor 22 to flatten the partition plate 21 back into the mounting frame 15, and then starts the second rotating motor 24. The second rotating motor 24 drives the second rotating rod 23 to rotate, which, in conjunction with the fixing ring 17, drives the mounting frame 15 to rotate out from between the collection ring 12 and the mixing tank 14, facilitating subsequent cleaning.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A penetrant emulsification device, comprising an installation platform (1), characterized in that: A collection ring (12) is fixedly installed at the upper end of the installation platform (1), and a mixing box (14) is fixedly installed at the upper end of the collection ring (12). An installation frame (15) is rotatably installed between the collection ring (12) and the mixing box (14). A second rotating motor (24) is installed at the side end of the installation platform (1). Two partition plates (21) are rotatably installed inside the installation frame (15). A top cover (3) is slidably installed at the upper end of the mixing box (14), and a mixing blade (33) is rotatably installed at the lower end of the top cover (3).

2. The penetrant emulsification device according to claim 1, characterized in that: The installation platform (1) has four fixed support legs (11) at the lower end of each corner, the collection ring (12) has a fixed support frame (13) at the side end, and the support frame (13) has a fixed mixing box (14) at the side end.

3. The penetrant emulsification device according to claim 1, characterized in that: The second rotating motor (24) is fixedly mounted with a mounting bracket (25) at its side end. The second rotating motor (24) is mounted on the side end of the mounting platform (1) through the mounting bracket (25). The second rotating rod (23) is rotatably mounted on the upper end of the second rotating motor (24).

4. The penetrant emulsification device according to claim 3, characterized in that: A filter screen (16) is fixedly installed inside the mounting frame (15), and a fixing ring (17) is fixedly installed at the side end of the mounting frame (15). The mounting frame (15) is connected to the second rotating rod (23) through the fixing ring (17), thereby rotatably installed between the collection ring (12) and the mixing box (14).

5. The penetrant emulsification device according to claim 1, characterized in that: The first rotating rod (2) is rotatably mounted inside the mounting frame (15), and the first rotating motor (22) is rotatably mounted on the side end of the first rotating rod (2). Two partition plates (21) are sleeved on the outer surface of the first rotating rod (2).

6. The penetrant emulsification device according to claim 1, characterized in that: The lower end of the cap (3) is rotatably mounted with a third rotating rod (32), and the upper end of the third rotating rod (32) is rotatably mounted with a third rotating motor (31). The third rotating motor (31) is installed above the cap (3).

7. The penetrant emulsification device according to claim 6, characterized in that: Two mixing blades (33) are fixedly installed on the outer surface of the third rotating rod (32), and each of the third rotating rod (32) and mixing blades (33) is installed inside the mixing box (14).