Efficient ball-milling device for glazed bricks
By introducing filter plates and discharge pipe structures into the ball mill, the problem of manually separating materials and steel balls after crushing in traditional ball mills has been solved, achieving automatic separation and improving processing efficiency.
Patent Information
- Application Number
- CN202422793016.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-15
AI Technical Summary
After grinding the material, workers need to remove and separate the ground material and steel balls from the traditional ball mill, resulting in low efficiency.
A high-efficiency ball mill for glazed bricks was designed. It adopts a filter plate and discharge pipe structure. The filter plate directly separates the steel balls and materials after crushing. Automatic separation is achieved through the cooperation of the sealing plate and the discharge pipe, saving manual operation time.
This eliminates the need for manual separation of steel balls and materials after crushing, improving processing efficiency and saving loading and unloading time.
Smart Images

Figure CN223615986U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic technology, and in particular relates to a high-efficiency ball milling device for polished glazed bricks. Background Technology
[0002] A ball mill is a crushing device that finely processes crushed materials. It gets its name from the multiple steel balls inside. When the tank rotates, the steel balls or other grinding media are carried to a high position and further crushed by the drop and collision. Therefore, various ceramics, fertilizers and building materials are often crushed and processed by this device.
[0003] However, after the traditional ball mill has finished crushing the material, workers usually remove all the crushed material and steel balls, then separate the steel balls from the material, and then put the steel balls back into the ball mill for use. This process is time-consuming, labor-intensive, and inefficient.
[0004] Therefore, we propose a high-efficiency ball milling device for polished glazed bricks. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing ball mills, where workers typically remove all the crushed material and steel balls after grinding the material, then separate the steel balls from the material before putting the steel balls back into the ball mill, which is time-consuming, labor-intensive, and inefficient. This invention proposes a high-efficiency ball milling device for glazed bricks.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A high-efficiency ball milling device for glazed bricks, comprising:
[0008] Two supports, each with a rotating shaft running through one side, and a tank body fixed between the two shafts. The outer wall of the tank body has an inlet and an outlet, and a sealing cap is threaded onto one side of the inlet.
[0009] It also includes two connecting frames fixed to the outer wall of the tank. Multiple guide rails are fixed on one side of each of the two connecting frames. Slide plates are slidably connected in the multiple guide rails. The same sealing plate is fixed between the multiple slide plates on the same side. The two sealing plates cooperate with the discharge port.
[0010] It also includes a discharge pipe fixed to the outer wall of the tank, the discharge pipe is located below the discharge port, and a filter plate slides through the inner walls on both sides of the discharge pipe.
[0011] A drive mechanism, which is located on one side of the support, is used to provide power to the rotating shaft;
[0012] The first adjustment mechanism is located on one side of the connecting frame and is used to adjust the position of the sealing plate.
[0013] The second adjustment mechanism is located on the outer wall of the discharge pipe and is used to adjust the position of the filter plate.
[0014] In one possible design, the drive mechanism includes a motor, which is fixed to the bottom inner wall of the support. Synchronous pulleys are fixed to one end of the motor output shaft and the outer wall of the shaft, and a synchronous belt is connected between the two synchronous pulleys.
[0015] In one possible design, the first adjusting mechanism includes a first hydraulic cylinder, which is fixed to one side of the connecting frame. A first connecting block is fixed to one end of the hydraulic rod of the first hydraulic cylinder, and the first connecting block is fixed to the sealing plate.
[0016] In one possible design, the second adjusting mechanism includes a second hydraulic cylinder, which is fixed to the outer wall of the discharge pipe. One end of the hydraulic rod of the second hydraulic cylinder is fixed with a second connecting block, and the second connecting block is fixed to the filter plate.
[0017] In one possible design, a plurality of reinforcing plates are fixed on one side of the connecting frame.
[0018] In one possible design, the outer walls on both sides of the discharge pipe are provided with first clearance grooves, which cooperate with the sealing plate. The bottom of the first clearance grooves is provided with multiple second clearance grooves, which cooperate with the sliding plate.
[0019] In one possible design, the bottom of the first clearance groove is set to be curved.
[0020] In one possible design, guide plates are fixed to the inner walls of both sides of the discharge pipe.
[0021] In this application, during processing, materials and steel balls are fed into the inlet, which is then sealed with a sealing cap. The motor is started, and under the action of the synchronous pulley and synchronous belt, the motor drives the tank to rotate. The steel balls, driven by the tank, crush the materials through drop and collision. After crushing, the motor is turned off, and the outlet is oriented towards the center. The collection device is then placed below the outlet, and the first hydraulic cylinder is activated to open the two sealing plates, allowing the materials and steel balls to be discharged from the outlet and fall into the discharge pipe. Under the action of the filter plates, the steel balls are retained in the discharge pipe, while the materials pass through the filter plates and fall into the collection device. The second hydraulic cylinder is then activated to move the filter plates back and forth, moving the steel balls in the discharge pipe to facilitate material discharge. After the materials have been discharged, the motor is started, causing the tank to rotate slowly, allowing the steel balls to fall back into the tank through the discharge pipe. The first hydraulic cylinder is then activated to reseal the outlet with the sealing plates, and the materials can be fed into the inlet again for crushing. This process saves time on loading and unloading materials and improves processing efficiency.
[0022] Beneficial effects: The high-efficiency ball milling device for glazed bricks described in this utility model, through the setting of multiple structures such as filter plates, discharge pipes and sealing plates, can directly separate steel balls and materials after crushing, without the need to remove the steel balls, saving people's energy, saving the time of loading and unloading materials, and improving processing efficiency.
[0023] In this utility model, the high-efficiency ball milling device for glazed bricks, through the setting of the first relief groove, can position the sealing plate, so that the sealing plate and the discharge pipe are tightly fitted, which facilitates the material to fall and also facilitates the recycling of steel balls.
[0024] In this invention, after the material is crushed, the steel balls and the material can be directly separated using the filter plate without removing the steel balls, saving people's effort and time for loading and unloading, and improving processing efficiency. The first clearance groove can position the sealing plate, so that the sealing plate and the discharge pipe fit tightly together, making it convenient for the material to fall and also convenient for the steel balls to be recycled. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present invention;
[0027] Figure 2 This is a partial cross-sectional structural schematic diagram from a first perspective of an embodiment of the present utility model;
[0028] Figure 3 This is a partially exploded structural diagram of an embodiment of the present invention;
[0029] Figure 4 This is a partial cross-sectional view of a second perspective of an embodiment of the present invention.
[0030] In the diagram: 1. Support; 2. Shaft; 3. Tank body; 4. Sealing cover; 5. Motor; 6. Synchronous pulley; 7. Discharge port; 8. Connecting frame; 9. Guide rail; 10. Slide plate; 11. Sealing plate; 12. Discharge pipe; 13. Filter plate; 14. First hydraulic cylinder; 15. First connecting block; 16. Second hydraulic cylinder; 17. Second connecting block; 18. Reinforcing plate; 19. First clearance groove; 20. Second clearance groove; 21. Guide plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0032] In the description of this utility model, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0033] To keep the following description of the embodiments of this utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0034] Example 1: Refer to Figures 1-4 A high-efficiency ball milling device, comprising:
[0035] Two supports 1, each with a rotating shaft 2 rotatably passing through one side, and a tank 3 fixed between the two rotating shafts 2. The outer wall of the tank 3 has an inlet and an outlet 7 respectively. A sealing cap 4 is threaded to one side of the inlet to facilitate sealing the tank 3 after feeding and prevent material leakage.
[0036] It also includes two connecting frames 8 fixed to the outer wall of the tank body 3. Multiple guide rails 9 are fixed on one side of each of the two connecting frames 8. Slide plates 10 are slidably connected in the multiple guide rails 9. The same sealing plate 11 is fixed between the multiple slide plates 10 on the same side. The two sealing plates 11 cooperate with the discharge port 7 to achieve sealing or opening of the discharge port 7.
[0037] It also includes a discharge pipe 12 fixed to the outer wall of the tank body 3. The discharge pipe 12 is located below the discharge port 7. It is located below the discharge port 7 and is used to guide the material to flow out. A filter plate 13 slides through the inner walls on both sides of the discharge pipe 12 to filter the material and prevent the steel balls from falling.
[0038] The drive mechanism is located on one side of the support 1 and is used to provide power to the rotating shaft 2. The drive mechanism includes a motor 5, which is fixed to the bottom inner wall of the support 1. One end of the output shaft of the motor 5 and the outer wall of the rotating shaft 2 are both fixed with synchronous pulleys 6. The two synchronous pulleys 6 are connected by a synchronous belt to ensure that the motor 5 can drive the rotating shaft 2 and the tank 3 to rotate.
[0039] A first adjusting mechanism, located on one side of the connecting frame 8, is used to adjust the position of the sealing plate 11. The first adjusting mechanism includes a first hydraulic cylinder 14, which is fixed to one side of the connecting frame 8. A first connecting block 15 is fixed to one end of the hydraulic rod of the first hydraulic cylinder 14, and the first connecting block 15 is fixed to the sealing plate 11. By controlling the extension and retraction of the first hydraulic cylinder 14, the sealing plate 11 can be driven to slide along the guide rail 9, thereby sealing or opening the discharge port 7.
[0040] The second adjusting mechanism, located on the outer wall of the discharge pipe 12, is used to adjust the position of the filter plate 13. The second adjusting mechanism includes a second hydraulic cylinder 16, which is fixed to the outer wall of the discharge pipe 12. A second connecting block 17 is fixed to one end of the hydraulic rod of the second hydraulic cylinder 16, and the second connecting block 17 is fixed to the filter plate 13. By controlling the extension and retraction of the second hydraulic cylinder 16, the filter plate 13 can be moved to slide within the discharge pipe 12, thereby adjusting the position of the steel balls and facilitating material discharge.
[0041] This application can be used in the field of ceramics, or in other fields applicable to this application.
[0042] Example 2: An improved high-efficiency ball milling device for glazed bricks based on Example 1, which is applied to the ceramics field;
[0043] In one aspect of this embodiment, a plurality of reinforcing plates 18 are fixed on one side of the connecting frame 8, which can improve the structural strength of the connecting frame 8.
[0044] In one aspect of this embodiment, a first clearance groove 19 is provided on both outer walls of the discharge pipe 12. The first clearance groove 19 cooperates with the sealing plate 11 so that the sealing plate 11 is not obstructed by the discharge pipe 12 during the sliding process. A plurality of second clearance grooves 20 are provided at the bottom of the first clearance groove 19. The second clearance grooves 20 cooperate with the slide plate 10 and also play the role of avoiding obstructing the sliding of the slide plate 10.
[0045] In one aspect of this embodiment, the bottom of the first clearance groove 19 is arc-shaped. This design allows the sealing plate 11 to fit into the first clearance groove 19 when it is fully extended, ensuring the sealing plate 11 is limited while preventing material from flowing out of the gap.
[0046] In one aspect of this embodiment, guide plates 21 are fixedly provided on both inner walls of the discharge pipe 12 to guide the material so that it falls into the collection device, thereby reducing the size required for the collection device.
[0047] It should be noted that in the description of this specification, descriptions such as "first" and "second" are only used to distinguish the features and do not have any actual order or directional meaning. This application is not limited to this.
[0048] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0049] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency ball milling device for glazed bricks, characterized in that, include: Two supports (1), and a rotating shaft (2) is rotatably passed through one side of each of the two supports (1). A tank body (3) is fixed between the two rotating shafts (2). The outer wall of the tank body (3) is provided with an inlet and an outlet (7). A sealing cap (4) is threadedly connected to one side of the inlet. It also includes two connecting frames (8) fixed on the outer wall of the tank (3). Multiple guide rails (9) are fixed on one side of each of the two connecting frames (8). Slide plates (10) are slidably connected in the multiple guide rails (9). The same sealing plate (11) is fixed between the multiple slide plates (10) on the same side. The two sealing plates (11) cooperate with the discharge port (7). It also includes a discharge pipe (12) fixed to the outer wall of the tank (3), the discharge pipe (12) is located below the discharge port (7), and a filter plate (13) slides through the inner walls on both sides of the discharge pipe (12). A drive mechanism is provided on one side of the support (1) for providing power to the rotating shaft (2); The first adjustment mechanism is located on one side of the connecting frame (8) and is used to adjust the position of the sealing plate (11); The second adjustment mechanism is located on the outer wall of the discharge pipe (12) and is used to adjust the position of the filter plate (13).
2. The high-efficiency ball mill device for glazed bricks as described in claim 1, characterized in that, The drive mechanism includes a motor (5), which is fixed on the bottom inner wall of the support (1). One end of the output shaft of the motor (5) and the outer wall of the rotating shaft (2) are both fixed with synchronous pulleys (6), and a synchronous belt is connected between the two synchronous pulleys (6).
3. The high-efficiency ball mill device for glazed bricks as described in claim 2, characterized in that, The first adjustment mechanism includes a first hydraulic cylinder (14), which is fixed on one side of the connecting frame (8). One end of the hydraulic rod of the first hydraulic cylinder (14) is fixed with a first connecting block (15), and the first connecting block (15) and the sealing plate (11) are fixed together.
4. The high-efficiency ball mill device for glazed bricks as described in claim 3, characterized in that, The second adjustment mechanism includes a second hydraulic cylinder (16), which is fixed on the outer wall of the discharge pipe (12). A second connecting block (17) is fixed at one end of the hydraulic rod of the second hydraulic cylinder (16), and the second connecting block (17) is fixed to the filter plate (13).
5. The high-efficiency ball mill device for glazed bricks as described in claim 4, characterized in that, Multiple reinforcing plates (18) are fixed on one side of the connecting frame (8).
6. The high-efficiency ball mill device for glazed bricks as described in claim 5, characterized in that, The outer walls on both sides of the discharge pipe (12) are provided with first clearance grooves (19), which cooperate with the sealing plate (11). Multiple second clearance grooves (20) are provided at the bottom of the first clearance grooves (19), which cooperate with the sliding plate (10).
7. The high-efficiency ball mill device for glazed bricks as described in claim 6, characterized in that, The bottom of the first clearance groove (19) is set to be arc-shaped.
8. The high-efficiency ball mill device for glazed bricks as described in claim 7, characterized in that, Guide plates (21) are fixedly provided on both inner walls of the discharge pipe (12).