Anti-corrosion oil smearing equipment for synchronous wheel production

Abstract

The utility model relates to the related technical field of synchronous wheel production, in particular to an anti-corrosion oil smearing device for synchronous wheel production, which comprises a conveying belt, a rotating beam, a clamping mechanism, a driving motor, a smearing mechanism and an anti-corrosion oil storage tank, a first-stage servo motor is fixedly installed on a cross beam of the gantry support, the rotating beam is fixedly connected with a rotating shaft of the first-stage servo motor, and the clamping mechanisms are symmetrically arranged on the two sides of the rotating beam. The synchronous wheel production anti-corrosion oil smearing equipment composed of the conveying belt, the rotating beam, the clamping mechanism, the driving motor, the smearing mechanism and the anti-corrosion oil storage tank is arranged, and the smearing mechanism is arranged to be composed of the bristle bottom plate, the edge bristles, the center bristles and the top face bristles, so that the comprehensiveness of smearing of the anti-corrosion oil on the synchronous wheel is improved; therefore, the protection effect of the anti-corrosion oil on the synchronizing wheel is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of synchronous wheel production, specifically to a synchronous wheel anti-corrosion oil coating device. Background Technology

[0002] Synchronous pulleys are mechanical transmission components made of materials such as steel, aluminum alloy, copper, and nylon, and are widely used in various mechanical equipment. Their main characteristics include accurate, smooth, and high-efficiency transmission. They are suitable for long-distance transmission and can operate normally in environments where pollution is unacceptable and the working conditions are harsh. Their transmission method combines the advantages of belt drive, chain drive, and gear drive, resulting in high transmission efficiency and low maintenance costs. Synchronous pulleys come in various tooth profiles, including imperial trapezoidal teeth and metric trapezoidal teeth, allowing for the selection of appropriate tooth profiles and materials based on specific application requirements.

[0003] To prevent rust and corrosion on the surface of synchronous pulleys during storage, an anti-corrosion oil coating process is required before packaging. However, traditional anti-corrosion oil coating devices are prone to incomplete coating when applying anti-corrosion oil to synchronous pulleys, which can easily lead to rust during storage and affect product quality. Therefore, this utility model proposes an anti-corrosion oil coating equipment for the production of synchronous pulleys to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a device for applying anti-corrosion oil to synchronous pulleys, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a synchronous pulley anti-corrosion oil coating device, comprising:

[0006] A conveyor belt is used to transport synchronous pulleys, and a gantry support is provided directly above the conveyor belt. A primary servo motor is fixedly installed on the crossbeam of the gantry support.

[0007] A rotating beam, which is fixedly connected to the shaft of a primary servo motor;

[0008] A clamping mechanism is provided, with a set of clamping mechanisms symmetrically arranged on both sides of the rotating beam. The clamping mechanism is used to clamp and position the synchronous pulley.

[0009] A drive motor, which is fixedly mounted on the gantry bracket;

[0010] The applicator is driven by a drive motor;

[0011] The anti-corrosion oil storage tank is located directly below the coating mechanism and is driven up and down by a lifting electric cylinder.

[0012] Preferably, after the lifting electric cylinder moves, the coating mechanism is immersed in the anti-corrosion oil in the anti-corrosion oil storage tank.

[0013] Preferably, the coating mechanism is composed of a base plate, edge bristles, center bristles, and top surface bristles. When the coating mechanism is actually in operation, the edge bristles coat the side of the synchronous wheel, the center bristles coat the center hole of the synchronous wheel, and the top surface bristles coat the upper surface of the synchronous wheel.

[0014] Preferably, the clamping mechanism is composed of a rotating shaft, a rotating arm, a three-stage servo motor, a rotating plate, and a clamping module. The rotating shaft is rotatably mounted on the end of the rotating beam. A two-stage servo motor is fixedly mounted on the rotating beam. The rotating shaft is driven by the two-stage servo motor. The rotating arm is fixed on the rotating shaft, and a set of rotating arms is symmetrically arranged on the rotating shaft. The three-stage servo motor is fixed at the end of the rotating arm. The rotating plate is fixed on the rotating shaft of the three-stage servo motor. The clamping module is mounted on the rotating plate.

[0015] Preferably, the clamping module is composed of a central telescopic electric cylinder, an edge telescopic electric cylinder, a central clamping seat, and an edge clamping seat. The central telescopic electric cylinder and the edge telescopic electric cylinder are both fixed on the rotating plate, and a group of edge telescopic electric cylinders is arranged with the central telescopic electric cylinder as the center of symmetry. The central clamping seat and the edge clamping seat are respectively connected to the telescopic rods of the central telescopic electric cylinder and the edge telescopic electric cylinder. The central clamping seat and the edge clamping seat alternately clamp and position the synchronous wheel.

[0016] Preferably, when the rotating arm moves to a vertical position and the rotating plate rotates to a horizontal position, the central clamp and the edge clamp are flush with the synchronous wheel on the conveyor belt.

[0017] Preferably, during the time period after the synchronous wheel is clamped and moved by the clamping mechanism, coated by the coating mechanism, and then placed on the conveyor belt, the movement distance of the conveyor belt matches the spacing value of the clamping mechanisms on both sides of the rotating beam.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. A synchronous wheel anti-corrosion oil coating equipment is set up by a combination of a conveyor belt, a rotating beam, a clamping mechanism, a drive motor, a coating mechanism and an anti-corrosion oil storage tank. The coating mechanism is set up by a combination of a brush base plate, edge brushes, center brushes and top brushes, thereby improving the comprehensiveness of the anti-corrosion oil coating on the synchronous wheel and thus improving the protective effect of the anti-corrosion oil on the synchronous wheel.

[0020] 2. By setting the clamping mechanism to consist of a rotating shaft, a rotating arm, a three-stage servo motor, a rotating plate, and a clamping module, the steering action of the three-stage servo motor ensures that the upper and lower surfaces of the synchronous pulley can be evenly coated with anti-corrosion oil. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the rotating beam structure of this utility model;

[0023] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0024] Figure 4 This is a schematic diagram of the coating mechanism of this utility model.

[0025] In the diagram: 1. Conveyor belt; 2. Rotating beam; 3. Clamping mechanism; 4. Drive motor; 5. Coating mechanism; 6. Anti-corrosion oil storage tank; 7. Gantry support; 8. First-stage servo motor; 9. Lifting electric cylinder; 10. Synchronous pulley; 11. Rotating shaft; 12. Rotating arm; 13. Third-stage servo motor; 14. Rotating plate; 15. Central telescopic electric cylinder; 16. Edge telescopic electric cylinder; 17. Central clamp; 18. Edge clamp; 21. Brush base plate; 22. Edge brush; 23. Center brush; 24. Top surface brush; 25. Second-stage servo motor. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Please see Figure 1-4 The present invention provides the following three preferred embodiments:

[0028] Example 1

[0029] A synchronous pulley anticorrosive oil coating equipment includes a conveyor belt 1, a rotating beam 2, a clamping mechanism 3, a drive motor 4, a coating mechanism 5, and an anticorrosive oil storage tank 6. The conveyor belt 1 is used to transport the synchronous pulley 10, and a gantry support 7 is set directly above the conveyor belt 1. A primary servo motor 8 is fixedly installed on the crossbeam of the gantry support 7. The rotating beam 2 is fixedly connected to the rotating shaft of the primary servo motor 8. A set of clamping mechanisms 3 is symmetrically arranged on both sides of the rotating beam 2. The clamping mechanism 3 is used to clamp and position the synchronous pulley 10. The drive motor 4 is fixedly installed on the gantry support 7. The coating mechanism 5 is driven by the drive motor 4. The anticorrosive oil storage tank 6 is located directly below the coating mechanism 5, and the anticorrosive oil storage tank 6 is driven up and down by a lifting electric cylinder 9. After the lifting electric cylinder 9 moves, the coating mechanism 5 is immersed in the anticorrosive oil in the anticorrosive oil storage tank 6.

[0030] The coating mechanism 5 is composed of a brush base plate 21, edge brushes 22, center brushes 23, and top brushes 24. During actual operation, the edge brushes 22 coat the sides of the synchronous wheel 10, the center brushes 23 coat the center hole of the synchronous wheel 10, and the top brushes 24 coat the upper surface of the synchronous wheel 10. By setting up a synchronous wheel anti-corrosion oil coating equipment composed of a conveyor belt 1, a rotating beam 2, a clamping mechanism 3, a drive motor 4, the coating mechanism 5, and an anti-corrosion oil storage tank 6, and by setting the coating mechanism 5 to be composed of a brush base plate 21, edge brushes 22, center brushes 23, and top brushes 24, the comprehensiveness of the anti-corrosion oil coating on the synchronous wheel 10 is improved, thereby improving the protective effect of the anti-corrosion oil on the synchronous wheel 10.

[0031] Example 2

[0032] Based on Embodiment 1, the clamping mechanism 3 is composed of a rotating shaft 11, a rotating arm 12, a three-stage servo motor 13, a rotating plate 14, and a clamping module. The rotating shaft 11 is rotatably mounted on the end of the rotating beam 2. A two-stage servo motor 25 is fixedly mounted on the rotating beam 2. The rotating shaft 11 is driven by the two-stage servo motor 25. The rotating arm 12 is fixed on the rotating shaft 11, and a set of rotating arms 12 are symmetrically arranged on the rotating shaft 11. The three-stage servo motor 13 is fixed at the end of the rotating arm 12. The rotating plate 14 is fixed on the rotating shaft of the three-stage servo motor 13. The clamping module is mounted on the rotating plate 14. By setting the clamping mechanism 3 to be composed of a rotating shaft 11, a rotating arm 12, a three-stage servo motor 13, a rotating plate 14, and a clamping module, the steering action of the three-stage servo motor 13 ensures that the upper and lower surfaces of the synchronous wheel 10 can be evenly coated with anti-corrosion oil.

[0033] Example 3

[0034] Based on Embodiment 2, the clamping module is composed of a central telescopic electric cylinder 15, an edge telescopic electric cylinder 16, a central clamping seat 17, and an edge clamping seat 18. The central telescopic electric cylinder 15 and the edge telescopic electric cylinder 16 are both fixed on the rotating plate 14, and a group of edge telescopic electric cylinders 16 are arranged symmetrically with the central telescopic electric cylinder 15 as the center. The central clamping seat 17 and the edge clamping seat 18 are respectively connected to the telescopic rods of the central telescopic electric cylinder 15 and the edge telescopic electric cylinder 16. The central clamping seat 17 and the edge clamping seat 18 alternately clamp and position the synchronous wheel 10. By alternately clamping different positions of the synchronous wheel 10 with the central clamping seat 17 and the edge clamping seat 18, the problem of anti-corrosion oil not being applied to the clamped position of the synchronous wheel 10 is avoided.

[0035] When the rotating arm 12 moves to the vertical position and the rotating plate 14 rotates to the horizontal position, the middle clamp 17 and the edge clamp 18 are flush with the synchronous wheel 10 on the conveyor belt 1.

[0036] During the time period after the synchronous wheel 10 is clamped and moved by the clamping mechanism 3, coated by the coating mechanism 5, and then placed on the conveyor belt 1, the movement distance of the conveyor belt 1 matches the distance between the clamping mechanisms 3 on both sides of the rotating beam 2.

[0037] Working principle: In actual use, the synchronous wheel 10 on the conveyor belt 1 is first clamped by the clamping mechanism 3, and then the synchronous wheel 10 is rotated to the position of the coating mechanism 5. The coating mechanism 5 then coats the synchronous wheel 10. During the coating process, the synchronous wheel 10 is alternately clamped by the middle clamp 17 and the edge clamp 18. Then, the synchronous wheel 10 is flipped by the three-stage servo motor 13. The synchronous wheel 10 is then coated by the coating mechanism 5. Finally, the synchronous wheel 10 is placed on the conveyor belt 1 by the movement of the rotating beam 2 and the clamping mechanism 3.

[0038] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A device for applying anti-corrosion oil to synchronous pulleys, characterized in that: include: A conveyor belt (1) is used to transport the synchronous pulley (10), and a gantry bracket (7) is provided directly above the conveyor belt (1). A first-stage servo motor (8) is fixedly installed on the crossbeam of the gantry bracket (7). Rotating beam (2), which is fixedly connected to the shaft of primary servo motor (8); Clamping mechanism (3), a set of clamping mechanisms (3) is symmetrically arranged on both sides of the rotating beam (2), and the clamping mechanism (3) is used to clamp and position the synchronous wheel (10); A drive motor (4) is fixedly mounted on a gantry bracket (7); The applicator (5) is driven by a drive motor (4); The anti-corrosion oil storage tank (6) is located directly below the coating mechanism (5), and the anti-corrosion oil storage tank (6) is driven up and down by the lifting electric cylinder (9).

2. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 1, characterized in that: After the lifting electric cylinder (9) moves, the coating mechanism (5) is immersed in the anti-corrosion oil in the anti-corrosion oil storage tank (6).

3. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 2, characterized in that: The coating mechanism (5) is composed of a brush base plate (21), edge brushes (22), center brushes (23) and top brushes (24). When the coating mechanism (5) is actually in operation, the edge brushes (22) coat the side of the synchronous wheel (10), the center brushes (23) coat the center hole of the synchronous wheel (10), and the top brushes (24) coat the upper surface of the synchronous wheel (10).

4. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 3, characterized in that: The clamping mechanism (3) is composed of a rotating shaft (11), a rotating arm (12), a three-stage servo motor (13), a rotating plate (14), and a clamping module. The rotating shaft (11) is rotatably mounted on the end of the rotating beam (2). A two-stage servo motor (25) is fixedly mounted on the rotating beam (2). The rotating shaft (11) is driven by the two-stage servo motor (25). The rotating arm (12) is fixed on the rotating shaft (11), and a set of rotating arms (12) is symmetrically arranged on the rotating shaft (11). The three-stage servo motor (13) is fixed at the end of the rotating arm (12). The rotating plate (14) is fixed on the rotating shaft of the three-stage servo motor (13). The clamping module is mounted on the rotating plate (14).

5. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 4, characterized in that: The clamping module is composed of a central telescopic electric cylinder (15), an edge telescopic electric cylinder (16), a central clamp (17), and an edge clamp (18). The central telescopic electric cylinder (15) and the edge telescopic electric cylinder (16) are both fixed on the rotating plate (14), and a group of edge telescopic electric cylinders (16) is arranged with the central telescopic electric cylinder (15) as the center of symmetry. The central clamp (17) and the edge clamp (18) are respectively connected to the telescopic rods of the central telescopic electric cylinder (15) and the edge telescopic electric cylinder (16). The central clamp (17) and the edge clamp (18) alternately clamp and position the synchronous wheel (10).

6. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 5, characterized in that: When the rotating arm (12) moves to a vertical position and the rotating plate (14) rotates to a horizontal position, the middle clamp (17) and the edge clamp (18) are flush with the synchronous wheel (10) on the conveyor belt (1).

7. The anti-corrosion oil coating equipment for synchronous pulleys according to claim 6, characterized in that: During the time period after the synchronous wheel (10) is clamped and moved by the clamping mechanism (3), coated by the coating mechanism (5), and then placed on the conveyor belt (1), the movement distance of the conveyor belt (1) matches the spacing value of the clamping mechanisms (3) on both sides of the rotating beam (2).

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