Flashboard flushing device

By designing a gate flushing device, the problem of equipment downtime caused by material adhesion was solved, and the gate flushing was automated, which improved equipment reliability and working efficiency and reduced manpower consumption.

CN223616333UActive Publication Date: 2025-12-02JIDONGHAITIAN CEMENT WENXI CO LTD
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Patent Information

Application Number
CN202422832710.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-12-02
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

During the pumping process, materials tend to adhere to the gate plate, causing the gate plate to not close tightly and the limit switch to fail to recognize the position, resulting in equipment shutdown and affecting processing efficiency. In addition, there is a shortage of on-site workers, making it impossible to perform manual flushing on time.

Method used

Design a gate flushing device, including a mounting base, a support structure, a flushing structure, a load-bearing structure, a conveying structure, a recycling structure, and a barrier structure. The gate is automatically flushed by remotely controlling the pump and flushing nozzles, reducing manual intervention.

Benefits of technology

It achieves automated flushing of the gate, improves equipment reliability and work efficiency, reduces manpower consumption, and has a simple structure and is energy-saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flashboard flushing device, which comprises a pair of mounting bases, the supporting structure is mounted on the pair of mounting bases, and the supporting structure is used for supporting; the flushing structure is mounted on the supporting structure, and the flushing structure is used for flushing; the bearing structure is installed on one of the installation bases and used for bearing, an operator can flush the flashboard through remote operation, the flashboard flushing device is simple in structure, convenient to operate and capable of saving energy, manpower consumption is reduced, and working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of gate flushing, specifically a gate flushing device. Background Technology

[0002] Pretreatment of hazardous waste plays a crucial role in both hazardous waste incineration and cement kiln co-processing. It is a vital link in ensuring the safety, efficiency, and stability of hazardous waste harmless disposal systems. Under such circumstances, SMP (Surface Mount Technology) treatment systems are playing an increasingly important role in the hazardous waste disposal industry.

[0003] Based on the current situation, existing equipment experiences issues during pumping. Due to differences in material viscosity and flowability, materials easily adhere to the gate plate, causing it to not close properly. Limit switches cannot recognize the position, leading to malfunctions and equipment shutdowns, thus affecting processing efficiency. Therefore, it is necessary for dedicated personnel to manually flush the gate plate on-site regularly to prevent equipment downtime caused by material adhesion and jamming, thereby improving equipment reliability. However, in actual operation, due to a shortage of on-site personnel, it is impossible to flush the gate plate on time. Therefore, designing a gate plate flushing device is essential to solve this problem. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a gate flushing device. This device solves the problem that, under current conditions, existing equipment often experiences issues during pumping. Due to differences in material viscosity and flowability, materials easily adhere to the gate during pumping, leading to incomplete gate closure, limit switches failing to recognize the gate's position and triggering malfunctions, resulting in equipment shutdowns and reduced processing efficiency. Therefore, it requires dedicated personnel to manually flush the gate at regular intervals to prevent downtime caused by material adhesion and jamming, thus improving equipment reliability. However, in actual operation, a shortage of on-site personnel makes it impossible to flush the gate on time.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gate flushing device, comprising:

[0006] A pair of mounting bases;

[0007] A support structure, which is mounted on a pair of mounting bases and is used for support;

[0008] A flushing structure, which is mounted on a support structure and is used for flushing;

[0009] A support structure, which is mounted on one of the mounting bases and is used to support loads;

[0010] A first conveying structure is mounted on a supporting structure and is used for conveying.

[0011] A second transmission structure is mounted on the first transmission structure and is used for transmission.

[0012] A recycling structure, which is mounted on a pair of mounting bases and is used for recycling;

[0013] A barrier structure is installed on a recycling structure and is used for blocking.

[0014] Preferably, the support structure includes: a pair of vertical support plates and a horizontal support plate;

[0015] Each of the vertical support plates is mounted on a pair of the mounting bases, and the horizontal support plate is mounted on a pair of the vertical support plates.

[0016] Preferably, the flushing structure includes: a plurality of flushing pipes and flushing nozzles that match the plurality of flushing pipes;

[0017] Several of the flushing pipes are mounted on a horizontal support plate, and each of the flushing nozzles is mounted on a corresponding flushing pipe.

[0018] Preferably, the supporting structure includes: a first fixing frame, a supporting box, a water inlet pipe, a first valve, a water outlet pipe, and a second valve;

[0019] The first fixing frame is installed on one of the mounting bases, the bearing box is installed on the first fixing frame, the water inlet pipe is installed on the bearing box and is connected to the inside of the bearing box, the first valve is installed on the water inlet pipe, the water outlet pipe is installed on the bearing box and is connected to the inside of the bearing box, and the second valve is installed on the water outlet pipe.

[0020] Preferably, the first conveying structure includes: a second fixed frame, a pump body, and a first conveying pipe;

[0021] The second fixing frame is installed on the carrier box, the pump body is installed on the second fixing frame, and the pump body is connected to the inside of the carrier box. The first transmission pipe is installed on the pump body.

[0022] Preferably, the second transmission structure includes: a multi-channel transmission pipe;

[0023] The multi-channel conveyor is installed on the first conveyor and is connected to several of the flushing pipes.

[0024] Preferably, the recycling structure includes: a recycling shell and a recycling pipe;

[0025] The recycling housing is mounted on a pair of mounting bases, the recycling pipe is mounted on the recycling housing, and the recycling pipe is connected to the carrier box.

[0026] Preferably, the barrier structure includes: a detachable barrier net;

[0027] The detachable barrier net is installed on the recovery shell.

[0028] Preferably, the mounting base is equipped with an AC power interface, and the carrier housing is equipped with a controller. Beneficial effects

[0029] This utility model provides a gate flushing device. It has the following advantages: This gate flushing device can better flush the gate. After the material to be disposed of is crushed and mixed, it is pumped into a decomposition furnace for incineration to achieve harmless disposal. During the pumping process, material may adhere to the gate. The operator can remotely flush the gate. It has a simple structure, is easy to operate, and is energy-saving, reducing manpower consumption and improving work efficiency. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of the gate flushing device described in this utility model.

[0031] Figure 2 This is a front view structural diagram of the gate flushing device described in this utility model.

[0032] Figure 3 This is a front view of the gate flushing device described in this utility model.

[0033] Figure 4 This is a top view of the gate flushing device described in this utility model.

[0034] Figure 5 This is a partial schematic diagram of a gate flushing device according to the present invention.

[0035] In the picture:

[0036] Mounting base 10, support structure 20, flushing structure 30, bearing structure 40, first conveying structure 50, second conveying structure 60, recycling structure 70, barrier structure 80, mains power interface 90, controller 100.

[0037] Vertical support plate 21, horizontal support plate 22;

[0038] Flushing pipe 31, flushing nozzle 32;

[0039] First fixed frame 41, bearing box 42, water inlet pipe 43, first valve 44, water outlet pipe 45, second valve 46;

[0040] Second fixed frame 51, pump body 52, first transmission pipe 53;

[0041] Multi-channel transmission tube 61;

[0042] Recovery shell 71, recovery tube 72;

[0043] Detachable barrier net 81. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0045] Please see Figure 1-5 This utility model provides a technical solution: a gate flushing device, comprising: a pair of mounting bases 10, a support structure 20 mounted on the pair of mounting bases 10 and used for support, and a flushing structure 30 mounted on the support structure 20 and used for flushing.

[0046] A support structure 40 is mounted on one of the mounting bases 10 and is used for carrying; a first conveying structure 50 is mounted on the support structure 40 and is used for conveying; a second conveying structure 60 is mounted on the first conveying structure 50 and is used for conveying; a recycling structure 70 is mounted on a pair of mounting bases 10 and is used for recycling; and a barrier structure 80 is mounted on the recycling structure 70 and is used for blocking.

[0047] The mains power interface 90 of the mounting base 10 is used for power supply. The controller 100 on the carrier box 42 is connected to the central control system. The support structure 20 on the mounting base 10 is used for support. The flushing structure 30 on the support structure 20 is used for flushing. The carrier structure 40 on the mounting base 10 is used for support. The first conveying structure 50 on the carrier structure 40 is used for conveying. The second conveying structure 60 on the first conveying structure 50 is used for conveying. The recycling structure 70 on the mounting base 10 is used for recycling. The barrier structure 80 on the recycling structure 70 is used for barrier.

[0048] The support structure 20 includes a pair of vertical support plates 21 and a horizontal support plate 22. Each vertical support plate 21 is mounted on a pair of mounting bases 10, and the horizontal support plate 22 is mounted on a pair of vertical support plates 21.

[0049] The flushing structure 30 includes: a plurality of flushing pipes 31 and flushing nozzles 32 that match the plurality of flushing pipes 31. The plurality of flushing pipes 31 are mounted on a horizontal support plate 22, and each flushing nozzle 32 is mounted on a corresponding flushing pipe 31.

[0050] The flushing nozzle 32 on the flushing pipe 31 is supported by the vertical support plate 21 and the horizontal support plate 22. The flushing nozzle 32 on the flushing pipe 31 is aligned with the gate plate to flush the gate plate.

[0051] The load-bearing structure 40 includes: a first fixing frame 41, a load-bearing box 42, a water inlet pipe 43, a first valve 44, a water outlet pipe 45, and a second valve 46. The first fixing frame 41 is installed on one of the mounting bases 10. The load-bearing box 42 is installed on the first fixing frame 41. The water inlet pipe 43 is installed on the load-bearing box 42 and is connected to the inside of the load-bearing box 42. The first valve 44 is installed on the water inlet pipe 43. The water outlet pipe 45 is installed on the load-bearing box 42 and is connected to the inside of the load-bearing box 42. The second valve 46 is installed on the water outlet pipe 45.

[0052] Open the first valve 44 on the inlet pipe 43 to send water into the bearing tank 42. Then close the first valve 44 on the water pipe. The water in the bearing tank 42 is used to flush the gate and can be recycled. When the water needs to be replaced, open the second valve 46 on the outlet pipe 45 to drain the water. Then close the second valve 46 on the outlet pipe 45 and add new water through the inlet pipe 43.

[0053] The first conveying structure 50 includes: a second fixed frame 51, a pump body 52, and a first conveying pipe 53. The second fixed frame 51 is installed on the bearing housing 42, the pump body 52 is installed on the second fixed frame 51, and the pump body 52 is connected to the inside of the bearing housing 42. The first conveying pipe 53 is installed on the pump body 52.

[0054] The second conveying structure 60 includes a multi-port conveying pipe 61, which is mounted on the first conveying pipe 53 and connected to a plurality of flushing pipes 31.

[0055] When the gate needs to be flushed, the pump body 52 on the second fixed frame 51 is started by the central control controller 100. The pump body 52 sends the water in the bearing box 42 into the multi-way transmission pipe 61 through the first transmission pipe 53, and then flushes the gate through the flushing nozzle 32 on the flushing pipe 31. Thus, the central control can remotely control the number of flushes and the time, without having to go to the site.

[0056] The recycling structure 70 includes: a recycling housing 71, which is mounted on a pair of mounting bases 10, and a recycling pipe 72 mounted on the recycling housing 71 and connected to the carrier box 42.

[0057] The rinsed water flows into the recovery housing 71 and then is sent back to the carrier box 42 through the recovery pipe 72.

[0058] The barrier structure 80 includes a detachable barrier net 81, which is installed on the recycling shell 71.

[0059] The removable baffle 81 on the recovery housing 71 is used to block the pipe and prevent it from being blocked, thus affecting subsequent flushing.

[0060] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0061] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gate flushing device, characterized in that, include: A pair of mounting bases (10); A support structure (20) is mounted on a pair of mounting bases (10) and the support structure (20) is used for support; A flushing structure (30) is mounted on a support structure (20) and is used for flushing; A support structure (40) is mounted on one of the mounting bases (10) and is used to support; A first conveying structure (50) is mounted on a supporting structure (40) and is used for conveying. The second transmission structure (60) is mounted on the first transmission structure (50) and is used for transmission; A recycling structure (70) is mounted on a pair of mounting bases (10) and is used for recycling; A barrier structure (80) is mounted on a recycling structure (70) and is used for blocking.

2. The gate flushing device according to claim 1, characterized in that, The support structure (20) includes: a pair of vertical support plates (21) and a horizontal support plate (22); Each of the vertical support plates (21) is mounted on a pair of the mounting bases (10), and the horizontal support plate (22) is mounted on a pair of the vertical support plates (21).

3. The gate flushing device according to claim 2, characterized in that, The flushing structure (30) includes: a plurality of flushing pipes (31) and flushing nozzles (32) that match the plurality of flushing pipes (31). Several of the flushing pipes (31) are mounted on a horizontal support plate (22), and each of the flushing nozzles (32) is mounted on a corresponding flushing pipe (31).

4. A gate flushing device according to claim 3, characterized in that, The load-bearing structure (40) includes: a first fixing frame (41), a load-bearing box (42), a water inlet pipe (43), a first valve (44), a water outlet pipe (45), and a second valve (46). The first fixing frame (41) is installed on one of the mounting bases (10), the bearing box (42) is installed on the first fixing frame (41), the water inlet pipe (43) is installed on the bearing box (42) and the water inlet pipe (43) is connected to the inside of the bearing box (42), the first valve (44) is installed on the water inlet pipe (43), the water outlet pipe (45) is installed on the bearing box (42) and the water outlet pipe (45) is connected to the inside of the bearing box (42), and the second valve (46) is installed on the water outlet pipe (45).

5. A gate flushing device according to claim 4, characterized in that, The first conveying structure (50) includes: a second fixed frame (51), a pump body (52), and a first conveying pipe (53); The second fixing frame (51) is installed on the carrier box (42), the pump body (52) is installed on the second fixing frame (51), and the pump body (52) is connected to the inside of the carrier box (42). The first transmission pipe (53) is installed on the pump body (52).

6. A gate flushing device according to claim 5, characterized in that, The second transmission structure (60) includes: a multi-pass transmission tube (61); The multi-pass conveyor pipe (61) is installed on the first conveyor pipe (53), and the multi-pass conveyor pipe (61) is connected to a plurality of the flushing pipes (31).

7. A gate flushing device according to claim 4, characterized in that, The recycling structure (70) includes: a recycling shell (71) and a recycling pipe (72); The recycling housing (71) is mounted on a pair of mounting bases (10), the recycling pipe (72) is mounted on the recycling housing (71), and the recycling pipe (72) is connected to the carrier box (42).

8. A gate flushing device according to claim 7, characterized in that, The barrier structure (80) includes: a detachable barrier net (81); The detachable barrier net (81) is installed on the recycling shell (71).

9. A gate flushing device according to claim 4, characterized in that, The mounting base (10) is provided with an AC power interface (90), and the carrier box (42) is provided with a controller (100).