Iron removal equipment for white corundum processing
By designing an iron removal device that includes components such as a fixed base, support plate, cylinder, and motor, the problem of existing equipment being unable to efficiently remove iron impurities from inside white fused alumina has been solved. This achieves an efficient process of exposing and removing iron impurities, thereby improving work efficiency.
Patent Information
- Application Number
- CN202423018953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing iron removal equipment is inefficient in removing internal iron impurities during the processing of white fused alumina, resulting in low work efficiency.
An iron removal device is adopted, which includes components such as a fixed base, support plate, bearing plate, cylinder, motor, threaded rod, threaded sleeve, connecting column, and agitator brush. The motor drives the threaded rod to move the connecting column and agitator brush, thereby agitating the white corundum raw material and exposing the internal iron impurities. The cylinder pushes the box and support column to improve the uniformity and efficiency of soaking.
It effectively improves the iron removal efficiency in the white fused alumina processing process, reduces soaking time, improves the material handling efficiency of workers, and achieves efficient removal of iron impurities.
Smart Images

Figure CN223616356U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of white fused alumina processing technology, specifically to an iron removal device for white fused alumina processing. Background Technology
[0002] White fused alumina is made from industrial alumina powder, which is melted in an electric arc at a temperature of over 2000 degrees Celsius and then cooled. After being crushed and shaped, magnetically separated to remove iron, and sieved into various particle sizes, it has a dense texture, high hardness, and sharp-angled particle shape. It is suitable for manufacturing ceramics, resin-bonded abrasives, as well as grinding, polishing, sandblasting, precision casting (special fused alumina for precision casting), etc. It can also be used to manufacture high-grade refractory materials. Iron removal equipment is required during the processing of white fused alumina.
[0003] Existing iron removal equipment typically employs an immersion method, soaking white fused alumina in a suitable acidic solution to dissolve iron impurities through reaction with the acid, followed by rinsing with water. However, this method presents several problems in practice. When large quantities of white fused alumina particles are poured into the immersion tank, iron impurities on the surface are easily removed due to their exposure. However, iron impurities embedded within the alumina require longer immersion times, indirectly reducing worker efficiency. Therefore, we propose an iron removal device for white fused alumina processing to address these issues. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an iron removal device for white fused alumina processing, which achieves the function of efficient iron removal.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: an iron removal device for white corundum processing, comprising a fixed base, support plates fixedly connected to both sides of the fixed base, a bearing plate fixedly connected to the top of the support plates, a cylinder fixedly connected to the top of the bearing plate, a housing fixedly connected to the bottom of the cylinder, a motor fixedly installed on the left side of the inner cavity of the housing, a threaded rod fixedly connected to the right side of the motor, a threaded sleeve threadedly connected to the surface of the threaded rod, a connecting column fixedly connected to the bottom of the threaded sleeve, a toggle brush fixedly connected to the bottom of the connecting column extending through to the outside of the housing, support columns fixedly connected to both sides of the bottom of the housing, a filter plate fixedly connected to the bottom of the support columns, and an immersion tank fixedly connected to the top of the fixed base.
[0008] As a preferred embodiment, a discharge filter shell is fixedly connected to one side of the back of the soaking tank, a filter plate is fixedly installed in the inner cavity of the discharge filter shell, and an opening is provided at one end of the inner cavity of the discharge filter shell.
[0009] The above technical solution, through the filter plate, facilitates the filtration and cleaning of particles in acidic solutions, making subsequent use easier.
[0010] As a preferred embodiment, a liquid outlet is fixedly connected to the left side of the discharge filter housing, and a sealing plug is inserted into the surface of the liquid outlet.
[0011] The above technical solution uses a sealing plug to facilitate sealing of the liquid outlet.
[0012] As a preferred embodiment, the bottom of the fixing base is fixedly connected to fixing posts around all four sides, and the bottom of the fixing posts is fixedly connected to anti-slip pads.
[0013] The above technical solution, with its fixed column, facilitates the support of the equipment.
[0014] As a preferred embodiment, a sliding groove is provided on one side of the inner cavity of the box, and a movable rod is fixedly connected to one side of the threaded sleeve, with one side of the movable rod slidably connected to the inner cavity of the sliding groove.
[0015] The above technical solution allows the sliding rod to slide within its inner cavity via the groove, thereby improving the stability of the threaded sleeve sliding.
[0016] As a preferred embodiment, a bearing is fixedly connected to the right side of the inner cavity of the housing, and the right side of the threaded rod is rotatably connected to the inner cavity of the bearing.
[0017] The above technical solution, through the use of bearings, improves the stability of the threaded rod rotation.
[0018] As a preferred embodiment, limiting grooves are provided on both sides of the inner cavity of the soaking tank, and sliding rods are fixedly connected to both sides of the filter plate, with one side of the sliding rod slidably connected to the inner cavity of the limiting groove.
[0019] The above technical solution allows the sliding rod to slide within its inner cavity via the limiting groove, thus improving the stability of the filter plate sliding.
[0020] (III) Beneficial Effects
[0021] Compared with the prior art, the present invention provides an iron removal device for white fused alumina processing, which has the following beneficial effects.
[0022] 1. This utility model uses a motor to easily drive the threaded rod to rotate. Since the threads on the surface of the threaded rod and the threads in the inner cavity of the threaded sleeve are connected by threads, when the threaded rod rotates, it drives the threaded sleeve to move. The threaded sleeve then drives the connecting column to move, which in turn drives the agitator brush to move. The agitator brush moves the white corundum raw material particles placed on the filter plate surface, effectively exposing the iron impurities inside, thereby improving the uniformity of soaking, reducing soaking time, and increasing soaking efficiency. The cylinder facilitates the movement of the box, which in turn drives the support column to move. The support column then drives the filter plate to move, facilitating the removal of the white corundum soaked on the filter plate surface, thus improving the material handling efficiency of the workers.
[0023] 2. This utility model uses a filter plate to facilitate the filtration and cleaning of particles in acidic solutions, which is convenient for subsequent use. The sealing plug facilitates the sealing of the liquid outlet. The sliding groove allows the moving rod to slide in its inner cavity, thereby improving the stability of the threaded sleeve sliding. The bearing improves the stability of the threaded rod rotation. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is a rear view of the fixing base structure of this utility model;
[0026] Figure 3 This is a cross-sectional view of the box structure of this utility model;
[0027] Figure 4 This is a cross-sectional view of the discharge filter shell structure of this utility model.
[0028] In the diagram: 1. Fixed base; 2. Support plate; 3. Soaking tank; 4. Filter plate placement area; 5. Actuating brush; 6. Support column; 7. Connecting column; 8. Box body; 9. Bearing plate; 10. Cylinder; 11. Discharge filter housing; 12. Liquid outlet; 13. Limiting groove; 14. Sliding rod; 15. Motor; 16. Moving rod; 17. Threaded rod; 18. Slide groove; 19. Threaded sleeve; 20. Through port; 21. Filter plate. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. The control method can be implemented by simple programming by those skilled in the art and belongs to common knowledge in the art. It is only used without modification, so the control method and circuit connection will not be described in detail. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the protection scope of the present utility model.
[0030] Example 1;
[0031] Please see Figure 1-3 This utility model relates to an iron removal device for processing white corundum, comprising a fixed base 1, with support plates 2 fixedly connected to both sides of the fixed base 1, a bearing plate 9 fixedly connected to the top of the support plate 2, a cylinder 10 fixedly connected to the top of the bearing plate 9, a housing 8 fixedly connected to the bottom of the cylinder 10, a motor 15 fixedly installed on the left side of the inner cavity of the housing 8, a threaded rod 17 fixedly connected to the right side of the motor 15, a threaded sleeve 19 threadedly connected to the surface of the threaded rod 17, a connecting post 7 fixedly connected to the bottom of the threaded sleeve 19, a toggle brush 5 fixedly connected to the bottom of the connecting post 7 extending through to the outside of the housing 8, support posts 6 fixedly connected to both sides of the bottom of the housing 8, a filter plate 4 fixedly connected to the bottom of the support post 6, and an immersion tank 3 fixedly connected to the top of the fixed base 1.
[0032] Through the above technical solution, the motor 15 facilitates the rotation of the threaded rod 17. Since the threads on the surface of the threaded rod 17 and the threads in the inner cavity of the threaded sleeve 19 are threadedly connected, the rotation of the threaded rod 17 drives the threaded sleeve 19 to move. The threaded sleeve 19 then drives the connecting column 7 to move, which in turn drives the agitator brush 5 to move. The movement of the agitator brush 5 agitates the white corundum raw material particles placed on the surface of the filter plate 4, effectively exposing the iron impurities inside, thereby improving the uniformity of soaking, reducing soaking time, and improving soaking efficiency. The cylinder 10 facilitates the movement of the box body 8, which in turn drives the support column 6 to move. The support column 6 then drives the filter plate 4 to move, facilitating the removal of the white corundum soaked on the surface of the filter plate 4, thereby improving the material removal efficiency of the workers.
[0033] Example 2;
[0034] like Figure 2 and Figure 4 As shown, a discharge filter shell 11 is fixedly connected to one side of the back of the soaking tank 3. A filter plate 21 is fixedly installed in the inner cavity of the discharge filter shell 11, and an opening 20 is provided at one end of the inner cavity of the discharge filter shell 11.
[0035] The above technical solution facilitates the filtration and cleaning of particles in acidic solutions through the filter plate 21, making subsequent use easier.
[0036] Example 3;
[0037] like Figure 1-4 As shown, a liquid outlet 12 is fixedly connected to the left side of the discharge filter housing 11, and a sealing plug is inserted into the surface of the liquid outlet 12. Fixed columns are fixedly connected to the bottom of the fixed base 1 around the perimeter, and anti-slip pads are fixedly connected to the bottom of the fixed columns. A sliding groove 18 is opened on one side of the inner cavity of the box body 8. A moving rod 16 is fixedly connected to one side of the threaded sleeve 19. One side of the moving rod 16 is slidably connected to the inner cavity of the sliding groove 18. A bearing is fixedly connected to the right side of the inner cavity of the box body 8. The right side of the threaded rod 17 is rotatably connected to the inner cavity of the bearing. Limiting grooves 13 are opened on both sides of the inner cavity of the soaking tank 3. Sliding rods 14 are fixedly connected to both sides of the filter plate 4. One side of the sliding rod 14 is slidably connected to the inner cavity of the limiting groove 13.
[0038] The above technical solution facilitates the sealing of the liquid outlet 12 by means of a sealing plug, allows the moving rod 16 to slide in its inner cavity by means of a sliding groove 18, thereby improving the sliding stability of the threaded sleeve 19, and improves the rotational stability of the threaded rod 17 by means of a bearing.
[0039] The working principle of this utility model is as follows: First, the user pours an acidic solution into the inner cavity of the soaking tank 3. Next, the user pours white corundum particles onto the surface of the filter plate 4. Then, the user starts the cylinder 10 via an external controller. The cylinder 10 facilitates the movement of the housing 8, which in turn moves the support column 6. The support column 6 then moves the filter plate 4 downwards into the inner cavity of the soaking tank 3. The acidic solution in the inner cavity of the soaking tank 3 soaks the white corundum particles placed on the surface of the filter plate 4. Then, the user periodically starts the motor 15 via the external controller. The motor 15 facilitates the rotation of the threaded rod 17. Since the threads on the surface of the threaded rod 17 and the threads in the inner cavity of the threaded sleeve 19 are threadedly connected, when the thread... Rotating the threaded rod 17 moves the threaded sleeve 19, which in turn moves the connecting column 7. The connecting column 7 then moves the agitator brush 5, which in turn moves the white corundum raw material particles placed on the surface of the filter plate 4. This effectively exposes the iron impurities mixed inside, thereby improving the uniformity of soaking, reducing soaking time, and increasing soaking efficiency. After the white corundum particles have been soaked, the user starts and resets the cylinder 10 through the external controller. The cylinder 10 then moves the housing 8 to reset, which in turn moves the support column 6 to reset. The support column 6 then moves the filter plate 4 to reset. Finally, the user removes the soaked particles from the surface of the filter plate 4 and rinses it.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. An iron removal device for processing white corundum, comprising a fixed base (1), characterized in that: Support plates (2) are fixedly connected to both sides of the fixed base (1). A bearing plate (9) is fixedly connected to the top of the support plate (2). A cylinder (10) is fixedly connected to the top of the bearing plate (9). A housing (8) is fixedly connected to the bottom of the cylinder (10). A motor (15) is fixedly installed on the left side of the inner cavity of the housing (8). A threaded rod (17) is fixedly connected to the right side of the motor (15). A threaded sleeve (19) is threadedly connected to the surface of the threaded rod (17). A connecting column (7) is fixedly connected to the bottom of the threaded sleeve (19). A toggle brush (5) is fixedly connected to the bottom of the connecting column (7) extending to the outside of the housing (8). Support columns (6) are fixedly connected to both sides of the bottom of the housing (8). A filter plate (4) is fixedly connected to the bottom of the support column (6). An soaking tank (3) is fixedly connected to the top of the fixed base (1).
2. The iron removal equipment for processing white fused alumina according to claim 1, characterized in that: A discharge filter shell (11) is fixedly connected to one side of the back of the soaking tank (3). A filter plate (21) is fixedly installed in the inner cavity of the discharge filter shell (11). A through-hole (20) is opened at one end of the inner cavity of the discharge filter shell (11).
3. The iron removal equipment for processing white fused alumina according to claim 2, characterized in that: The discharge filter housing (11) is fixedly connected to a liquid outlet (12) on the left side, and a sealing plug is inserted into the surface of the liquid outlet (12).
4. The iron removal equipment for processing white fused alumina according to claim 1, characterized in that: The bottom of the fixed base (1) is fixedly connected to fixed columns around its perimeter, and the bottom of the fixed columns is fixedly connected to anti-slip pads.
5. The iron removal equipment for processing white fused alumina according to claim 1, characterized in that: A sliding groove (18) is provided on one side of the inner cavity of the box (8), and a moving rod (16) is fixedly connected to one side of the threaded sleeve (19). One side of the moving rod (16) is slidably connected to the inner cavity of the sliding groove (18).
6. The iron removal equipment for processing white fused alumina according to claim 1, characterized in that: A bearing is fixedly connected to the right side of the inner cavity of the housing (8), and the right side of the threaded rod (17) is rotatably connected to the inner cavity of the bearing.
7. The iron removal equipment for processing white fused alumina according to claim 1, characterized in that: The soaking tank (3) has limiting grooves (13) on both sides of its inner cavity, and the filter plate (4) is fixedly connected to both sides of its inner cavity with sliding rods (14). One side of the sliding rods (14) is slidably connected to the inner cavity of the limiting grooves (13).