Pipe fitting end part edge folding equipment

The automated pipe end bending equipment enables efficient and automatic transportation, clamping, and bending of ductwork, solving the problems of high labor intensity and low efficiency caused by manual operation and improving processing efficiency.

CN223616538UActive Publication Date: 2025-12-02JIAXING BIAOSU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422640358.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-12-02
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The current duct manufacturing process requires manual transportation, positioning, and operation, resulting in a large workload and low efficiency.

Method used

The pipe end bending equipment adopts automatic transportation, clamping and bending. It uses components such as fixed half sleeve, bending cylinder and rubber edge ring to realize automatic positioning and bending, and improves work efficiency by combining guide surface and removal structure.

Benefits of technology

Automated operation reduces manual labor, improves the efficiency of duct processing, and ensures accurate duct positioning and smooth folding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223616538U_ABST
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Abstract

The utility model provides pipe fitting end edge folding equipment, and belongs to the field of mechanical tools. The edge folding device comprises an edge folding platform, two fixed half sleeves which are oppositely arranged are arranged on the edge folding platform in a sliding mode, the fixed half sleeves are connected with a first linear driver, the two fixed half sleeves abut against each other to form a fixed cavity, one end of the fixed cavity is connected with a conveying structure, and the other end of the fixed cavity is connected with a second linear driver. One end of the fixing cavity is provided with an edge folding platform, the other end of the fixing cavity is provided with an edge folding barrel which slides on the edge folding platform, the edge folding barrel is connected with a second linear driver, and the edge folding barrel can extend to the fixing cavity. The edge folding device has the advantages that the manual mode with the large labor intensity is replaced with the automatic conveying, clamping and edge folding mode, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical tooling, and in particular relates to a pipe end bending device. Background Technology

[0002] Air ducts are a common component in ventilation systems. They can be used for air supply, exhaust, and smoke extraction. During the manufacturing process, the edges of aluminum, steel, or other metal pipes are folded. The folded pipes are then assembled to form a complete air duct. This process involves using a folding device. Typically, the pipes are transported to the folding device manually, positioned manually, and then folded manually. Finally, the folded pipes are removed manually. This process is labor-intensive and inefficient.

[0003] For example, Chinese patent literature discloses a folding device for ventilated square tubes [patent application number: CN202220807188.0], which includes a roller conveyor and a folding mechanism on one side of the roller conveyor. The folding mechanism includes a base, a frame fixedly connected to one end of the base, a first cylinder and a first guide rail mounted on the frame, a first slider mounted on the first guide rail, a pressure beam fixedly connected to the first slider, an upper mold strip connected to the lower end of the pressure beam, and the piston rod of the first cylinder hinged to the pressure beam. Bearing seats are installed at both ends of the base, and a rotating shaft is mounted inside the bearing seats. The two ends of the lower mold are fixedly connected to the rotating shaft, and one end of the rotating shaft is connected to a drive mechanism. The drive mechanism includes a gear mounted on one end of the rotating shaft, a limit plate mounted on the base on one side of the gear, a roller mounted inside the limit plate, and a square hole opened on the base below the gear. Utility Model Content

[0004] The purpose of this invention is to address the above-mentioned problems by providing a pipe end bending device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A pipe end folding device includes a folding platform with two opposing fixed semi-sleeves sliding on the folding platform. The fixed semi-sleeves are connected to a first linear actuator. The two fixed semi-sleeves abut against each other to form a fixed cavity. One end of the fixed cavity is connected to a transport structure, and the other end of the fixed cavity has a folding cylinder that slides on the folding platform. The folding cylinder is connected to a second linear actuator and can extend into the fixed cavity.

[0007] In the above-mentioned pipe end folding device, the fixed half-sleeve has an outer folding area at the end near the folding cylinder, the folding cylinder has an inner folding area at the end away from the fixed half-sleeve, the outer diameter of the folding cylinder at the end near the fixed cavity is smaller than the inner diameter of the fixed cavity, and a folding groove penetrating the folding platform is provided below the outer folding area.

[0008] In the aforementioned pipe end folding device, the end of the fixed half-sleeve away from the folding cylinder is provided with a stop ring extending into the fixed cavity.

[0009] In the above-mentioned pipe end folding device, the outer surface of the end of the folding cylinder near the fixed cavity is provided with a rubber edge ring, and the rubber edge ring has deformation capability.

[0010] In the aforementioned pipe fitting end bending device, the thickness of the rubber rim gradually increases from one end near the fixing cavity to the other end.

[0011] In the aforementioned pipe end folding device, the transport structure includes a transport surface mounted on a support, a plurality of rotating rollers on the transport surface, inclined guide surfaces on both sides of the transport surface, and the width of the transport surface gradually narrows from one end away from the fixed cavity to the other end.

[0012] In the above-mentioned pipe end bending device, a placement surface is provided below the fixed cavity, and a removal structure is provided in the bending platform, which can open or close the placement surface.

[0013] In the aforementioned pipe end folding device, the take-out structure includes two placement plates that are rotatably connected to the folding platform and placed opposite each other. The two placement plates abut against each other to form a placement surface, and the placement plates are connected to a switch structure.

[0014] In the aforementioned pipe end folding device, the switching structure includes a third linear actuator located below the folding platform. A connecting rod is connected between the end of the placement plate away from its rotation center and the output shaft of the third linear actuator. The two ends of the connecting rod are rotatably connected to the output shaft of the third linear actuator and the placement plate, respectively.

[0015] In the aforementioned pipe end folding device, a conveyor belt is provided below the placement surface.

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] 1. Improve work efficiency by replacing labor-intensive manual methods with automated transportation, clamping, and folding.

[0018] 2. The front end of the folding cylinder abuts against the inner wall of the unflared part of the pipe. During the movement of the folding cylinder, the friction between it and the pipe will push the pipe, so that the pipe eventually abuts against the retaining ring, and the flared part of the pipe is located exactly in the working area of ​​the folding. The retaining ring plays the role of blocking and positioning.

[0019] 3. The rubber rim increases the friction between the pipe and the retaining ring, allowing the pipe to smoothly abut against the retaining ring and be positioned in the correct working position.

[0020] 4. The guide surface has a guiding function. As the pipe moves and the guide surface resists and guides, the pipe can move smoothly between the fixed half-sleeves. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure;

[0022] Figure 2 This is a schematic diagram showing the state of the folded tube and the fixed half-tube sleeve during the folding process;

[0023] Figure 3 yes Figure 1 A diagram from another direction.

[0024] In the figure: 10 folding platform, 11 fixed half sleeve, 12 first linear actuator, 13 fixed cavity, 14 transport structure, 15 folding cylinder, 16 second linear actuator, 17 outer folding area, 18 inner folding area, 19 stop ring, 20 rubber edge ring, 21 bracket, 22 transport surface, 23 rotating roller, 24 guide surface, 25 placement surface, 26 removal structure, 27 placement plate, switch structure, 29 third linear actuator, 30 connecting rod, 31 transport conveyor belt. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0026] This utility model provides a pipe end bending device, combined with Figure 1-3 As shown, the device includes a folding platform 10, on which two opposing fixed semi-cylindrical sleeves 11 slide. The fixed semi-cylindrical sleeves 11 are connected to a first linear actuator 12. The two fixed semi-cylindrical sleeves 11 abut against each other to form a fixed cavity 13. One end of the fixed cavity 13 is connected to a transport structure 14, and the other end of the fixed cavity 13 has a folding tube 15 that slides on the folding platform 10. The folding tube 15 is connected to a second linear actuator 16 and can extend into the fixed cavity 13.

[0027] In this embodiment, the flared tube is placed on the transport structure 14. Under the operation of the transport structure 14, the tube is moved between the two fixed half-sleeves 11 on the platform 10. Then, under the operation of their respective first linear actuators 12, the two fixed half-sleeves 11 approach each other and abut against each other, placing the tube into the fixed cavity 13. The outer wall of the tube abuts against the inner wall of the fixed cavity 13. Then, under the operation of the second linear actuator 16, the folding cylinder 15 approaches the tube and extends into the tube. Finally, the flared part of the tube is extruded and formed by the folding cylinder 15. The work efficiency is improved by automatic transport, clamping and folding.

[0028] The fixed half-sleeve 11 has an outer folded edge area 17 at the end near the folded edge tube 15, and the folded edge tube 15 has an inner folded edge area 18 at the end away from the fixed half-sleeve 11. The outer diameter of the folded edge tube 15 at the end near the fixed cavity 13 is smaller than the inner diameter of the fixed cavity 13. A folding groove penetrating the folding platform 10 is provided below the outer folded edge area 17.

[0029] In this embodiment, the folding groove is used to place the tube and fix the lower part of the half-tube sleeve 11 and the folding tube 15, so that the lower part of the tube folding edge is not affected. During the folding process, the folding is performed by the shape of the outer folding area 17 and the inner folding area 18. The outer wall of the tube abuts against the outer folding area 17, and the inner wall of the tube abuts against the inner folding area 18. The tube is deformed and formed under the pressure of the outer folding area 17 and the inner folding area 18.

[0030] The end of the fixed half-cylinder sleeve 11 away from the folded edge cylinder 15 is provided with a stop ring 19 extending into the fixed cavity 13.

[0031] In this embodiment, the front end of the folding cylinder 15 abuts against the inner wall of the unflared part of the tube. During the movement of the folding cylinder 15, the friction between it and the tube will push the tube, so that the tube eventually abuts against the stop ring 19, and the flared part of the tube is located exactly in the working area of ​​the folding, and the stop ring 19 plays the role of blocking and positioning.

[0032] The outer surface of the end of the folded tube 15 near the fixed cavity 13 is provided with a rubber edge ring 20, which has the ability to deform.

[0033] In this embodiment, during the movement of the folding cylinder 15, the friction between the rubber edge ring 20 and the tube is increased, so that the tube can smoothly abut against the stop ring 19 and be positioned in the correct working position.

[0034] The thickness of the rubber rim 20 gradually increases from one end near the fixing cavity 13 to the other end.

[0035] In this embodiment, to prevent the rubber edge ring 20 from being worn down by the tube embedded in the rubber edge ring 20 due to the excessive thickness of the front end of the rubber edge ring 20, the friction between the tube and the folding cylinder 15 gradually increases as the folding cylinder 15 moves, further ensuring that the tube can smoothly abut against the stop ring 19 and be positioned in the correct working position.

[0036] The transport structure 14 includes a transport surface 22 disposed on the support 21, a plurality of rotating rollers 23 disposed on the transport surface 22, inclined guide surfaces 24 disposed on both sides of the transport surface 22, and the width of the transport surface 22 gradually narrows from one end away from the fixed cavity 13 to the other end.

[0037] In this embodiment, the tube moves toward the folding platform 10 under the rotation of the rotating roller 23. The guide surface 24 has a guiding function. With the movement of the tube and the blocking and guiding of the guide surface 24, the tube can move smoothly between the fixed half sleeves 11.

[0038] The fixed cavity 13 is provided with a placement surface 25 below it, and the folding platform 10 is provided with a take-out structure 26, which can open or close the placement surface 25.

[0039] In this embodiment, before the folding is completed, the removal structure 26 is in the closed state. The tube moves to the placement surface 25 under the operation of the transport structure 14. Then, the fixed half-sleeves 11 are brought close to each other to wrap the tube and perform the folding work. After the folding work is completed, the tube is placed back on the placement surface 25. Then, the placement surface 25 is opened by the removal structure 26, so that the tube falls from below.

[0040] The extraction structure 26 includes two placement plates 27 that are rotatably connected to the folding platform 10 and placed opposite each other. The two placement plates 27 abut against each other to form a placement surface 25. The placement plates 27 are connected to the switch structure.

[0041] The switch structure includes a third linear actuator 29 located below the folding platform 10. The end of the placement plate 27 away from its rotation center is connected to the output shaft of the third linear actuator 29 by a connecting rod 30. The two ends of the connecting rod 30 are rotatably connected to the output shaft of the third linear actuator 29 and the placement plate 27, respectively.

[0042] In this embodiment, when the placement surface 25 is opened, the output axis of the third linear actuator 29 moves downward, thereby driving the placement plate 27 to rotate downward through the connecting rod 30. The rotation of the two placement plates 27 causes the placement surface 25 to open, allowing the tube to fall downward smoothly.

[0043] The placement surface 25 has a conveyor belt 31 below it.

[0044] In this embodiment, the pipe that falls from the placement surface 25 falls onto the conveyor belt 31 and moves out of the working area under the operation of the conveyor belt 31.

[0045] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0046] Although this article frequently uses terms such as folding platform 10, fixed half-cylinder sleeve 11, first linear actuator 12, fixed cavity 13, transport structure 14, folding cylinder 15, second linear actuator 16, outer folding area 17, inner folding area 18, stop ring 19, rubber edge ring 20, bracket 21, transport surface 22, rotating roller 23, guide surface 24, placement surface 25, removal structure 26, placement plate 27, switch structure, third linear actuator 29, connecting rod 30, and transport conveyor belt 31, these terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A pipe fitting end bending device, comprising a bending platform (10), characterized in that, Two fixed half-sleeves (11) are slidably placed opposite each other on the folding platform (10). The fixed half-sleeves (11) are connected to the first linear actuator (12). The two fixed half-sleeves (11) abut against each other and form a fixed cavity (13). One end of the fixed cavity (13) is connected to a transport structure (14). The other end of the fixed cavity (13) has a folding tube (15) that slides on the folding platform (10). The folding tube (15) is connected to the second linear actuator (16). The folding tube (15) can extend into the fixed cavity (13).

2. The pipe fitting end bending device according to claim 1, characterized in that, The fixed half-sleeve (11) has an outer folded edge area (17) at the end near the folded edge tube (15), and the folded edge tube (15) has an inner folded edge area (18) at the end away from the fixed half-sleeve (11). The outer diameter of the folded edge tube (15) at the end near the fixed cavity (13) is smaller than the inner diameter of the fixed cavity (13). A folding groove that penetrates the folding platform (10) is provided below the outer folded edge area (17).

3. The pipe fitting end bending device according to claim 2, characterized in that, The end of the fixed half sleeve (11) away from the folded sleeve (15) is provided with a stop ring (19) extending into the fixed cavity (13).

4. The pipe fitting end bending device according to claim 3, characterized in that, The outer surface of the end of the folded tube (15) near the fixed cavity (13) is provided with a rubber edge ring (20), which has the ability to deform.

5. The pipe fitting end bending device according to claim 4, characterized in that, The thickness of the rubber rim (20) gradually increases from one end near the fixing cavity (13) to the other end.

6. The pipe fitting end bending device according to claim 1, characterized in that, The transport structure (14) includes a transport surface (22) set on the support (21), a plurality of rotating rollers (23) are provided on the transport surface (22), and inclined guide surfaces (24) are provided on both sides of the transport surface (22). The width of the transport surface (22) gradually narrows from one end away from the fixed cavity (13) to the other end.

7. The pipe fitting end bending device according to claim 1, characterized in that, The fixed cavity (13) is provided with a placement surface (25) below it, and the folding platform (10) is provided with a take-out structure (26), which can open or close the placement surface (25).

8. The pipe fitting end bending device according to claim 7, characterized in that, The extraction structure (26) includes two placement plates (27) that are rotatably connected to the folding platform (10) and placed opposite each other. The two placement plates (27) abut against each other and form a placement surface (25). The placement plates (27) are connected to the switch structure.

9. A pipe fitting end bending device according to claim 8, characterized in that, The switch structure includes a third linear actuator (29) located below the folded platform (10). The end of the placement plate (27) away from its rotation center is connected to the output shaft of the third linear actuator (29) by a connecting rod (30). The two ends of the connecting rod (30) are rotatably connected to the output shaft of the third linear actuator (29) and the placement plate (27) respectively.

10. A pipe fitting end bending device according to claim 8, characterized in that, The placement surface (25) has a conveyor belt (31) below it.

Citation Information

Patent Citations

  • Ventilation square pipe edge folding device

    CN217550823U