High-strength alloy steel wire forming device

Abstract

The utility model belongs to the technical field of steel wire forming, and particularly relates to a high-strength alloy steel wire forming device which comprises a working table, a motor is fixedly arranged in the working table, a fluted disc is fixedly arranged at the output end of the motor, a mounting column is fixedly arranged at the top of the working table, and two sets of stop levers are movably arranged at the top of the mounting column. By arranging the positioning block, the inserting rod, the mounting cavity, the cross rod, the mounting plates, the positioning rods and the pull handles, when the limiting wheel needs to be replaced, the two groups of pull rods are extruded inwards, the two pull rods drive the two mounting plates to be close to each other, and then the two mounting plates drive the two positioning rods to move; when the positioning rod is separated from the positioning hole, the inserting rod is pulled upwards, the inserting rod is separated from the hole of the inserting block, then the limiting wheel is pulled outwards, the limiting wheel can be disassembled, a traditional bolt fixing mode is replaced, the disassembling difficulty is reduced, and the disassembling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of steel wire forming technology, and in particular to a high-strength alloy steel wire forming device. Background Technology

[0002] High-strength steel wire is a type of steel wire material with high strength, high toughness, and good corrosion resistance. It is widely used in various fields, such as construction, bridges, automobiles, aerospace, and machinery manufacturing. In construction, high-strength steel wire is often used in prestressed concrete structures to improve the load-bearing capacity and durability of the concrete. In bridge construction, it is commonly used in suspension bridges and cable-stayed bridges to support the weight and loads of the bridge. In the automotive industry, it is frequently used to manufacture components such as car springs and suspension systems to improve vehicle stability and comfort. During the processing of this steel wire, a wire forming machine is typically used as an auxiliary tool.

[0003] However, the limit wheels of existing forming equipment are fixedly connected to the equipment mounting base by bolts. If steel wires of different thicknesses need to be processed, the fixing bolts need to be removed one by one to remove and replace the limit wheels, which increases the disassembly steps, increases the difficulty of disassembly, and reduces efficiency. Therefore, a high-strength alloy steel wire forming device is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-strength alloy steel wire forming device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-strength alloy steel wire forming device, comprising a worktable, a motor fixedly installed inside the worktable, a gear plate fixedly installed at the output end of the motor, a mounting column fixedly installed on the top of the worktable, two sets of stop bars movably installed on the top of the mounting column, a rotating disk movably sleeved on the top of the mounting column, two bending parts fixedly installed on the top of the rotating disk, a gear ring fixedly installed at the bottom of the rotating disk, the gear ring extending into the worktable and meshing with the gear plate for transmission, two cylinders fixedly installed on the top of the worktable, vertical plates fixedly installed at the output ends of the two cylinders, a limiting wheel provided on one side of the vertical plate, a positioning structure fixedly installed on the top of the vertical plate, a conveying assembly and a controller fixedly installed on the top of the worktable, a cutting assembly provided on the top of the worktable, and a material receiving structure provided on one side of the worktable.

[0006] As a further description of the above technical solution:

[0007] The vertical plate has two slots and two sets of insertion holes on one side, and a plug and two limiting rods are fixed on one side of the limiting wheel. The plug and the slot are compatible, and the limiting rods and the insertion holes are compatible.

[0008] As a further description of the above technical solution:

[0009] The positioning structure includes a positioning block that is fixedly installed with a vertical plate. The positioning block has a through hole, and the inner wall of the through hole has two positioning holes. A rod is movably mounted on the positioning block. The rod has a mounting cavity. Two sets of horizontal bars are fixedly mounted in the mounting cavity. Two mounting plates are movably mounted on the two sets of horizontal bars. A positioning rod is fixedly mounted on the side of each of the two mounting plates that is far apart from each other. The positioning rod and the positioning hole are compatible.

[0010] As a further description of the above technical solution:

[0011] A first spring is fitted on the crossbar, and the two ends of the first spring are fixedly connected to the sides of the two mounting plates that are close to each other. The mounting plates are provided with multiple through holes, and the inner walls of the through holes are provided with sealing rings. The inner walls of the sealing rings are movably connected to the crossbar.

[0012] As a further description of the above technical solution:

[0013] The top of the insertion rod is provided with a through groove, which communicates with the mounting cavity. The top of both mounting plates is fixedly provided with a connecting rod, and the top of the connecting rod passes through the through groove and is fixedly provided with a pull handle.

[0014] As a further description of the above technical solution:

[0015] The receiving structure includes a storage box fixedly connected to one side of the workbench. Multiple dampers are fixedly installed on the bottom inner wall of the storage box. The top of the multiple dampers is fixedly installed on the same load-bearing plate. A second spring is sleeved on the damper, and the top of the second spring is in contact with the bottom of the load-bearing plate.

[0016] This utility model has the following beneficial effects:

[0017] 1. Compared with existing technologies, this high-strength alloy steel wire forming device, by setting up positioning blocks, insert rods, mounting cavities, crossbars, mounting plates, positioning rods, and pull handles, allows for easy replacement of the limit wheel. When the limit wheel needs to be replaced, the two sets of pull rods are pressed inward, causing the two pull rods to move the two mounting plates closer together. The two mounting plates then move the two positioning rods. Once the positioning rods are disengaged from the positioning holes, the insert rods are pulled upward to disengage them from the holes in the insert blocks. Finally, the limit wheel is pulled outward to disassemble it. This replaces the traditional bolt fixing method, reduces the difficulty of disassembly, and improves the efficiency of disassembly.

[0018] 2. Compared with existing technologies, this high-strength alloy steel wire forming device, by setting up a storage box, a damper, a second spring and a load-bearing plate, cuts the steel wire after it is bent and formed by the cutting component. The cut material falls onto the load-bearing plate. The damper and the second spring at the bottom of the load-bearing plate can play a buffering role, which can reasonably reduce the impact force between the material and the load-bearing plate and achieve the purpose of noise reduction. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a high-strength alloy steel wire forming device proposed in this utility model;

[0020] Figure 2 This is a frontal cross-sectional view of a high-strength alloy steel wire forming device proposed in this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the rotating disk in a high-strength alloy steel wire forming device proposed in this utility model.

[0022] Figure 4 This is an enlarged structural schematic diagram of part A in a high-strength alloy steel wire forming device proposed in this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the limiting wheel and insert block in a high-strength alloy steel wire forming device proposed in this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the vertical plate in a high-strength alloy steel wire forming device proposed in this utility model.

[0025] Figure 7 This is a side sectional view of the positioning structure in a high-strength alloy steel wire forming device proposed in this utility model.

[0026] Legend:

[0027] 1. Workbench; 2. Motor; 3. Gear plate; 4. Mounting column; 5. Stop bar; 6. Rotary disc; 7. Bending part; 8. Gear ring; 9. Cylinder; 10. Vertical plate; 11. Slot; 12. Insertion hole; 13. Limiting wheel; 14. Positioning structure; 141. Positioning block; 142. Insert rod; 143. Mounting cavity; 144. Crossbar; 145. Mounting plate; 146. Positioning rod; 147. Pull handle; 15. Insertion block; 16. Limiting rod; 17. Conveying assembly; 18. Controller; 19. Cutting assembly; 20. Receiving structure; 201. Storage box; 202. Damper; 203. Second spring; 204. Load-bearing plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figures 1 to 7 This utility model provides a high-strength alloy steel wire forming device, including a workbench 1, a motor 2 fixedly installed inside the workbench 1, a gear plate 3 fixedly installed at the output end of the motor 2, a mounting column 4 fixedly installed on the top of the workbench 1, two sets of stop rods 5 movably installed on the top of the mounting column 4, a rotating disk 6 movably sleeved on the top of the mounting column 4, two bending parts 7 fixedly installed on the top of the rotating disk 6, a gear ring 8 fixedly installed at the bottom of the rotating disk 6, the gear ring 8 extending into the workbench 1 and meshing with the gear plate 3 for transmission, two cylinders 9 fixedly installed on the top of the workbench 1, a vertical plate 10 fixedly installed at the output end of each of the two cylinders 9, a limiting wheel 13 on one side of the vertical plate 10, two slots 11 and two sets of insertion holes 12 on one side of the vertical plate 10, a plug block 15 and two limiting rods 16 fixedly installed on one side of the limiting wheel 13, the plug block 15 and the slot 11 are compatible, and the limiting rods 16 and the insertion holes 12 are compatible.

[0030] Reference Figure 7To achieve quick disassembly, a positioning structure 14 is fixedly provided on the top of the vertical plate 10. The positioning structure 14 includes a positioning block 141 fixedly installed with the vertical plate 10. The positioning block 141 has a through hole, and two positioning holes are provided on the inner wall of the through hole. An insert rod 142 is movably installed on the positioning block 141. An installation cavity 143 is provided inside the insert rod 142. Two sets of horizontal bars 144 are fixedly installed in the installation cavity 143. Two mounting plates 145 are movably installed on the two sets of horizontal bars 144. A first spring is sleeved on the horizontal bar 144. The two ends of the first spring are fixedly connected to the side of the two mounting plates 145 that are close to each other. The mounting plate 145 has multiple through holes, and a sealing ring is provided on the inner wall of the through hole. The inner wall of the sealing ring is movably connected to the horizontal bar 144. The two mounting plates 145 are far apart. One side of each is fixed with a positioning rod 146, which is adapted to the positioning hole. The top of the insertion rod 142 is provided with a through groove, which communicates with the mounting cavity 143. The top of each of the two mounting plates 145 is fixed with a connecting rod. The top of the connecting rod passes through the through groove and is fixed with a pull handle 147. When the two pull handles 147 are pressed inward, the two pull handles 147 drive the two mounting plates 145 to move closer together. The two mounting plates 145 then drive the two positioning rods 146 to move. When the positioning rod 146 is disengaged from the positioning hole, the insertion rod 142 is pulled upward to make the insertion rod 142 disengage from the hole of the insertion block 15. Then the limiting wheel 13 is pulled outward to disassemble the limiting wheel 13, which replaces the traditional bolt fixing mode, reduces the disassembly difficulty, and improves the disassembly efficiency.

[0031] Reference Figures 1 to 2 To achieve noise reduction, a conveying assembly 17 and a controller 18 are fixedly installed on the top of the workbench 1. A cutting assembly 19 is installed on the top of the workbench 1. A receiving structure 20 is installed on one side of the workbench 1. The receiving structure 20 includes a storage box 201 fixedly connected to one side of the workbench 1. Multiple dampers 202 are fixedly installed on the bottom inner wall of the storage box 201. The top of the multiple dampers 202 is fixedly installed on the same load-bearing plate 204. A second spring 203 is sleeved on the damper 202. The top of the second spring 203 is in contact with the bottom of the load-bearing plate 204. The cut shaped steel wire will fall on the load-bearing plate 204. The damper 202 and the second spring 203 at the bottom of the load-bearing plate 204 can play a buffering role, which can reasonably reduce the impact force between the material and the load-bearing plate 204, thereby achieving the purpose of noise reduction.

[0032] Working principle: The steel wire is conveyed by the conveying assembly 17, passing sequentially between two sets of limit wheels 13 and two sets of stop bars 5. The motor 2 drives the gear ring 8 through the gear disc 3, which in turn drives the rotating disk 6. The rotating disk 6 then bends the steel wire into shape through the rotation of two bending parts 7. Finally, it is cut by the cutting assembly 19. The cut steel wire falls onto the load-bearing plate 204. The damper 202 and the second spring 203 at the bottom of the load-bearing plate 204 can act as a buffer, effectively reducing the impact force between the material and the load-bearing plate 204. To achieve noise reduction, when it is necessary to replace the limit wheel 13 with a different model, press the two sets of pull handles 147 inward. The two pull handles 147 drive the two mounting plates 145 to move closer together. The two mounting plates 145 then drive the two positioning rods 146 to move. When the positioning rods 146 are disengaged from the positioning holes, pull the insertion rod 142 upward to make the insertion rod 142 disengage from the hole of the insertion block 15. Then pull the limit wheel 13 outward to disassemble the limit wheel 13. This replaces the traditional bolt fixing mode, reduces the disassembly difficulty, and improves the disassembly efficiency.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-strength alloy steel wire forming device, comprising a worktable (1), characterized in that: A motor (2) is fixedly installed inside the workbench (1). A gear plate (3) is fixedly installed at the output end of the motor (2). A mounting column (4) is fixedly installed on the top of the workbench (1). Two sets of stop bars (5) are movably installed on the top of the mounting column (4). A rotating disk (6) is movably fitted on the top of the mounting column (4). Two bent pieces (7) are fixedly installed on the top of the rotating disk (6). A gear ring (8) is fixedly installed at the bottom of the rotating disk (6). The gear ring (8) extends into the workbench (1) and is connected to the gear plate (3). 3) Meshing transmission: Two cylinders (9) are fixedly provided on the top of the workbench (1), and vertical plates (10) are fixedly provided on the output ends of the two cylinders (9). A limiting wheel (13) is provided on one side of the vertical plate (10), and a positioning structure (14) is fixedly provided on the top of the vertical plate (10). A conveying assembly (17) and a controller (18) are fixedly provided on the top of the workbench (1). A cutting assembly (19) is provided on the top of the workbench (1), and a receiving structure (20) is provided on one side of the workbench (1).

2. The high-strength alloy steel wire forming device according to claim 1, characterized in that: The vertical plate (10) has two slots (11) and two sets of insertion holes (12) on one side. The limiting wheel (13) has a fixed insertion block (15) and two limiting rods (16) on one side. The insertion block (15) is adapted to the slot (11), and the limiting rods (16) are adapted to the insertion holes (12).

3. The high-strength alloy steel wire forming device according to claim 1, characterized in that: The positioning structure (14) includes a positioning block (141) fixedly installed with the vertical plate (10). The positioning block (141) has a through hole, and the inner wall of the through hole has two positioning holes. The positioning block (141) is movably provided with a rod (142). The rod (142) has an installation cavity (143). The installation cavity (143) is fixedly provided with two sets of horizontal bars (144). The two sets of horizontal bars (144) are movably provided with two mounting plates (145). The two mounting plates (145) are fixedly provided with positioning rods (146) on the side away from each other. The positioning rods (146) are adapted to the positioning holes.

4. The high-strength alloy steel wire forming device according to claim 3, characterized in that: A first spring is fitted on the crossbar (144), and the two ends of the first spring are fixedly connected to the side of the two mounting plates (145) that are close to each other. The mounting plate (145) is provided with multiple through holes, and the inner wall of the through hole is provided with a sealing ring. The inner wall of the sealing ring is movably connected to the crossbar (144).

5. The high-strength alloy steel wire forming device according to claim 3, characterized in that: The top of the insertion rod (142) is provided with a through groove, which communicates with the mounting cavity (143). The tops of the two mounting plates (145) are each fixedly provided with a connecting rod, and the top of the connecting rod passes through the through groove and is fixedly provided with a pull handle (147).

6. The high-strength alloy steel wire forming device according to claim 1, characterized in that: The receiving structure (20) includes a receiving box (201) fixedly connected to one side of the workbench (1). Multiple dampers (202) are fixedly provided on the bottom inner wall of the receiving box (201). The top of the multiple dampers (202) is fixedly provided with the same load-bearing plate (204). A second spring (203) is sleeved on the damper (202). The top of the second spring (203) and the bottom of the load-bearing plate (204) are in contact.

Images