Device for preventing arc-shaped forge piece from warping

Abstract

The utility model belongs to the field of preventing an arc-shaped forge piece from warping, and particularly relates to a device for preventing the arc-shaped forge piece from warping. Comprising a first threaded rod (1), a second threaded rod (2), a first buckle (3), a second buckle (4) and a threaded sleeve (5), the two ends of the threaded sleeve (5) are in threaded connection with one end of the first threaded rod (1) and one end of the second threaded rod (2) respectively, the other end of the first threaded rod (1) is connected with the first buckle (3), the other end of the second threaded rod (2) is connected with the second buckle (4), and the first buckle (3) and the second buckle (4) clamp the end position of an arc-shaped forge piece. The arc-shaped forge piece is fixed in a mode as the chord length of the forge piece

Description

Technical Field

[0001] This utility model belongs to the field of preventing warping of arc-shaped forgings, and specifically relates to a device for preventing warping of arc-shaped forgings. Background Technology

[0002] In the forging industry, there are many curved forgings. These curved forgings are highly susceptible to warping and deformation during production or heat treatment, causing them to exceed the machining range and ultimately become scrapped, resulting in significant economic losses. How to effectively prevent warping of these curved forgings during production and heat treatment is a problem that urgently needs to be solved.

[0003] This utility model relates to a simple and practical device for preventing warping of arc-shaped forgings, which can effectively prevent warping and deformation of forgings during production and heat treatment. Utility Model Content

[0004] Purpose of the utility model: To provide a device for preventing warping of arc-shaped forgings, so that the arc-shaped forgings do not warp or deform during production and heat treatment.

[0005] Technical solution:

[0006] A device for preventing warping of an arc-shaped forging includes: a first screw 1, a second screw 2, a first buckle 3, a second buckle 4, and a screw sleeve 5. The two ends of the screw sleeve 5 are threadedly connected to one end of the first screw 1 and one end of the second screw 2, respectively. The other end of the first screw 1 is connected to the first buckle 3, and the other end of the second screw 2 is connected to the second buckle 4. The first buckle 3 and the second buckle 4 clamp the end position of the arc-shaped forging to fix the arc-shaped forging in a manner that serves as the chord length of the forging.

[0007] Preferably, the other end of the first screw 1 is connected to the first buckle 3 by a thread.

[0008] Preferably, the other end of the second screw 2 is connected to the second buckle 4 by a thread.

[0009] Preferably, the first screw 1 and the second screw 2 are hexagonal in shape.

[0010] Preferably, the threaded sleeve 5 is hexagonal in shape.

[0011] Preferably, the thread length of the first screw 1 and the second screw 2 is greater than or equal to half the length of the screw sleeve 5.

[0012] Beneficial effects:

[0013] This invention provides a strut device that matches the shape of the arc-shaped forging. When applied to the production and heat treatment process of the forging, it can effectively prevent the arc-shaped forging from warping and deforming during heating or cooling, thereby ensuring that the dimensions of the forging meet the processing requirements of the parts. Attached Figure Description

[0014] Figure 1 Schematic diagram of forging;

[0015] Figure 2 A diagram of a device for preventing warping of arc-shaped forgings according to an embodiment of the present invention. Detailed Implementation

[0016] This invention provides a device for preventing warping of arc-shaped forgings. The device provides fixed support for the forgings after forging and before heat treatment, which can effectively prevent warping deformation of the forgings during the cooling process after forging and the heating and cooling process of heat treatment.

[0017] A device for preventing warping of an arc-shaped forging includes: a first screw 1, a second screw 2, a first buckle 3, a second buckle 4, and a screw sleeve 5. The two ends of the screw sleeve 5 are threadedly connected to one end of the first screw 1 and one end of the second screw 2, respectively. The other end of the first screw 1 is connected to the first buckle 3, and the other end of the second screw 2 is connected to the second buckle 4. The first buckle 3 and the second buckle 4 clamp the end position of the arc-shaped forging to fix the arc-shaped forging in a manner that serves as the chord length of the forging.

[0018] In one possible embodiment, the other end of the first screw 1 is threadedly connected to the first buckle 3.

[0019] In one possible embodiment, the other end of the second screw 2 is threadedly connected to the second latch 4.

[0020] In one possible embodiment, the first screw 1 and the second screw 2 are hexagonal in shape.

[0021] In one possible embodiment, the threaded sleeve 5 is hexagonal in shape.

[0022] In one possible embodiment, the thread lengths of the first screw 1 and the second screw 2 are greater than or equal to half the length of the sleeve 5.

[0023] The specific method of using the device for preventing warping of arc-shaped forgings of this utility model is as follows:

[0024] Step 1: Make a device of appropriate size according to the size of the arc-shaped forging. The support rod has a threaded connection and consists of a threaded sleeve and two screws. The screws have a snap-fit ​​structure. Both the threaded sleeve and the screws are hexagonal in shape. The support rod can be made larger or smaller by rotating the threaded structure according to the size of the arc-shaped forging, so as to fix and support the arc-shaped forging.

[0025] Multiple devices of different sizes can be set according to the curvature of each segment of the arc forging, and are used to clamp different curvature parts of the arc forging.

[0026] Step 2: After the forging is completed, quickly use the support rod device to fix the forging. Rotate the threaded structure to firmly fix the forging in place, so that the forging will not warp during the cooling process after forging.

[0027] Step 3: After the forging has cooled, rotate the threaded structure of the device in the opposite direction to remove the support rod.

[0028] Step 4: Before the forging is heat-treated, the forging is fixed and supported by the strut device. Then the device is put into the heat treatment furnace along with the forging for the heat treatment process.

[0029] Step 5: After the forging has been heat-treated and cooled, remove the support rod device.

[0030] The present invention will be further described in detail below through specific embodiments:

[0031] A certain arc-shaped forging has two arcs with different radii, R1 and R2 (R is the symbol for radius). Two different sizes of strut devices were manufactured for this arc-shaped forging, as follows: Figure 2 It is used to fix the curvature of the arc-shaped forging at points R1 and R2.

[0032] 1. Based on the forging drawing (as shown in Figure 1), design two sizes of devices (e.g., Figure 2 This is used to fix the R1 and R2 ends of the forging. In actual use, the length of the threaded sleeve E should be three times the thickness L2 of the screw C to ensure that the threaded sleeve has sufficient length and strength to withstand the compressive stress of the screw.

[0033] 2. Before forging the forging, adjust the length of L5 to be the same as the length of R2, adjust the length of L6 to be the same as the length of R1, and adjust the opening direction of the buckle D to be consistent, according to the size of R1 and R2.

[0034] 3. After the forging is completed and comes out of the mold, quickly use the buckle D of support rod 1 to lock the R2 arc and the buckle D of support rod 2 to lock the R1 arc. Then, depending on the tightness of the support rod, use a wrench to tighten the threaded sleeve E and rotate the threaded sleeve E so that the screw tightly supports the forging.

[0035] 4. After the forging has cooled, rotate the threaded sleeve E in the opposite direction to loosen the support rod and remove the support rod from the forging.

[0036] 5. When the forging is heat treated, repeat the process in step 2, and use the struts to support and fix the R1 and R2 arcs of the forging again, clamp the wall thickness of the forging, and make the screws tightly support the forging. Then the strut device enters the heat treatment furnace together with the forging for heat treatment.

[0037] 6. After the forging is heat-treated, it is taken out of the heat treatment furnace and supported by the strut during the cooling process. After the forging has cooled completely, the screw sleeve E is rotated in the opposite direction to loosen the strut and remove it from the forging. This ensures that the forging maintains its dimensions and does not warp or deform during the heating and cooling process of forging and heat treatment, thus ensuring the dimensional consistency of the forging.

Claims

1. A device for preventing warping of an arc-shaped forging, characterized in that, include: The components are: a first screw (1), a second screw (2), a first buckle (3), a second buckle (4), and a screw sleeve (5). The two ends of the screw sleeve (5) are threadedly connected to one end of the first screw (1) and one end of the second screw (2), respectively. The other end of the first screw (1) is connected to the first buckle (3), and the other end of the second screw (2) is connected to the second buckle (4). The first buckle (3) and the second buckle (4) clamp the end position of the arc-shaped forging to fix the arc-shaped forging in a way that serves as the chord length of the forging.

2. The apparatus according to claim 1, characterized in that, The other end of the first screw (1) is connected to the first buckle (3) by a thread.

3. The apparatus according to claim 1, characterized in that, The other end of the second screw (2) is connected to the second buckle (4) by a thread.

4. The apparatus according to claim 1, characterized in that, The first screw (1) and the second screw (2) are hexagonal in shape.

5. The apparatus according to claim 1, characterized in that, The screw sleeve (5) is hexagonal in shape.

6. The apparatus according to claim 1, characterized in that, The thread lengths of the first screw (1) and the second screw (2) are greater than or equal to half the length of the screw sleeve (5).

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