Aluminum ingot pouring heat dissipation device

By combining a purification chamber and a heat dissipation unit, the problem of harmful gas pollution during the aluminum ingot casting process is solved, and the efficiency of gas purification and heat dissipation is improved, ensuring rapid heat dissipation after the aluminum ingot is formed.

CN223616731UActive Publication Date: 2025-12-02山东合强再生资源有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520262579.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-12-02
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

During the current aluminum ingot casting process, the material comes into contact with the air and generates a large amount of harmful gases, resulting in the air pollution problem not being effectively solved.

Method used

The system employs a combination of purification chamber, fan, activated carbon plate, molecular sieve plate, zeolite plate, and suction pipe to purify harmful gases; the heat dissipation water is recycled through the through holes on the inside of the limiting frame; the heat preservation box, thermostat, and refrigeration pipe enhance the heat dissipation speed; and the water supply pipe and pump assist in the heat dissipation of aluminum ingots.

Benefits of technology

It effectively purifies harmful gases, protects the environment, improves heat dissipation efficiency, enables the recycling of heat dissipation water, and increases the heat dissipation speed after aluminum ingot forming.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223616731U_ABST
    Figure CN223616731U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum ingot pouring heat dissipation device, which relates to the technical field of aluminum ingot pouring heat dissipation and comprises a support frame, a moving unit is arranged on the top surface of the support frame, a pouring unit is arranged on the top surface of the moving unit, a purifying unit is arranged on the bottom surface of the moving unit, and a heat dissipation unit is arranged on the bottom surface of the moving unit. The purification unit comprises a purification box, the purification box is arranged on the bottom surface of the moving unit, a fan is sleeved with one side of the purification box, an activated carbon plate is slidably connected into the purification box, a molecular sieve plate is slidably connected into the purification box, and a zeolite plate is slidably connected into the purification box. Through the arrangement of the purification box, the draught fan, the activated carbon plate, the molecular sieve plate, the zeolite plate and the air suction pipe, waste gas generated after aluminum water and air are combined can be sucked and purified conveniently in the pouring process, and the environment protection effect is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of heat dissipation technology in aluminum ingot casting, and specifically to a heat dissipation device for aluminum ingot casting. Background Technology

[0002] Aluminum ingots refer to aluminum, a raw material used in everyday industry. Aluminum is a silvery-white metal, the third most abundant element in the Earth's crust after oxygen and silicon. Aluminum has a low density, only 34.61% that of iron and 30.33% that of copper, hence it is also known as a light metal. Aluminum is the world's second most produced and consumed non-ferrous metal after steel. Aluminum's density is only 2.7103 g / cm³, about one-third the density of steel, copper, or brass. Due to its light weight, aluminum is frequently used in the manufacture of automobiles, trains, subways, ships, airplanes, rockets, spacecraft, and other land, sea, and air transportation vehicles to reduce weight and increase payload.

[0003] The current publication number CN205593412U discloses a new material casting equipment heat dissipation device, including a heat dissipation source box. An input cylinder is installed at the right end of the heat dissipation source box, and a throttling notch is provided at the right end of the input cylinder. A branch pipe and a guide plate are provided in the middle of the input cylinder. A connecting sleeve is provided at the upper end of the branch pipe, and the guide plate is located directly below the branch pipe. A diversion pipe is installed at the right end of the input cylinder, and the input cylinder is also installed at the left end of the diversion pipe. Both the upper and lower ends of the diversion pipe are provided with horn covers. This utility model, with its heat dissipation source box, input cylinder, branch pipe, connecting sleeve, and guide plate, facilitates both the supply and diversion of cooling air, as well as the guidance of cooling airflow. The diversion pipe with horn covers helps to divert the cooling airflow from the port and expand the cooling area. The throttling notch helps to throttle the cooling airflow and increase the airflow velocity.

[0004] To address the heat dissipation problem during casting, existing technologies employ a vented diffuser to direct the flow of cooling air and expand the cooling area. However, this approach still results in a situation where the material comes into contact with the air during casting, generating a large amount of harmful gases that cannot be purified, leading to air pollution. Utility Model Content

[0005] The purpose of this invention is to provide a heat dissipation device for aluminum ingot casting to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A heat dissipation device for aluminum ingot casting includes a support frame, a movable unit on the top surface of the support frame, a casting unit on the top surface of the movable unit, a purification unit on the bottom surface of the movable unit, and a heat dissipation unit on the bottom surface of the movable unit.

[0008] The purification unit includes a purification box, which is disposed on the bottom surface of the mobile unit. A fan is sleeved inside one side of the purification box. An activated carbon plate is slidably connected inside the purification box. A molecular sieve plate is slidably connected inside the purification box. A zeolite plate is slidably connected inside the purification box. An air suction pipe is sleeved inside one side of the purification box.

[0009] A further improvement of the present invention is that the moving unit includes a limiting frame, the limiting frame is fixedly connected to the top surface of the support frame, the inner side of the limiting frame is provided with a sliding groove, and the inner side of the limiting frame is provided with a through hole.

[0010] By adopting the above technical solution, the through holes set on the inner side of the limiting frame facilitate the recycling of the water after heat dissipation, and at the same time, some of the cold air generated inside the heat preservation box can be used to dissipate heat from the lower mold again.

[0011] A further improvement of this utility model is that: a motor is fixedly connected to one side of the limiting frame, a threaded rod is fixedly sleeved at the output end of the motor, a sliding frame is threadedly connected to the inner side of the threaded rod, a positioning groove is provided on one side of the sliding frame, a sliding rod is fixedly connected inside the limiting frame, and the inner side of the sliding rod is slidably connected to the inside of the sliding frame.

[0012] By adopting the above technical solution, the installation of motor, threaded rod, sliding frame, positioning groove and sliding rod facilitates the movement of the mold after casting to the heat dissipation area.

[0013] A further improvement of the present invention is that the casting unit includes a lower mold, the lower mold is set on the top surface of the limiting frame, the lower mold has a forming groove inside, and positioning blocks are fixedly connected to both sides of the lower mold, with the outer side of the positioning blocks slidably connected to the inside of the positioning groove.

[0014] By adopting the above technical solution, the lower mold, forming groove and positioning block are set up to facilitate the replacement of forming grooves of different shapes and sizes inside the lower mold.

[0015] A further improvement of this utility model is that: an upper mold is provided on the top surface of the lower mold, a casting hole is opened on the top surface of the upper mold, and a pull ring is fixedly connected to the top surface of the lower mold.

[0016] By adopting the above technical solution, the setting of the lower mold, forming groove and upper mold facilitates the forming effect of the poured aluminum molten material.

[0017] A further improvement of the present invention is that the heat dissipation unit includes an insulation box, the insulation box is fixedly connected to the bottom surface of the limiting frame, a temperature controller is fixedly connected to one side of the insulation box, and a refrigeration pipe is installed inside the insulation box.

[0018] By adopting the above technical solution, the installation of an insulated box, a thermostat, and refrigeration pipes facilitates the cooling effect of water and improves the speed of heat dissipation.

[0019] A further improvement of the present invention is that: a water supply pipe is fitted inside the insulated box, a pump is fitted inside the water supply pipe, and a spray pipe is fitted at one end of the water supply pipe.

[0020] By adopting the above technical solution, the installation of water pipes and pumps facilitates heat dissipation for the formed aluminum ingots inside the lower and upper molds.

[0021] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0022] This utility model provides a heat dissipation device for aluminum ingot casting. By setting up a purification box, a fan, an activated carbon plate, a molecular sieve plate, a zeolite plate, and a suction pipe, it is convenient to draw in and purify the waste gas generated after the aluminum melts and air combine during the casting process, thereby further improving the environmental protection effect. The through hole set on the inner side of the limiting frame facilitates the recycling of the water after heat dissipation. At the same time, some of the cold air generated inside the heat preservation box can be used to dissipate heat from the lower mold again. The setting of the lower mold, forming groove, and positioning block facilitates the replacement of forming grooves of different shapes and sizes inside the lower mold.

[0023] This utility model provides a heat dissipation device for aluminum ingot casting. The setting of an insulation box, a temperature controller and a cooling pipe facilitates the cooling effect of water and improves the heat dissipation speed. The setting of a water supply pipe and a pump facilitates the heat dissipation effect of the formed aluminum ingot inside the lower mold and the upper mold. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure of the mobile unit of this utility model;

[0026] Figure 3 This is an exploded structural diagram of the casting unit of this utility model;

[0027] Figure 4 This is a cross-sectional structural diagram of the purification unit of this utility model;

[0028] Figure 5 This is a cross-sectional structural diagram of the heat dissipation unit of this utility model.

[0029] In the diagram: 1. Support frame; 2. Moving unit; 21. Limiting frame; 22. Slide groove; 23. Through hole; 24. Motor; 25. Threaded rod; 26. Sliding frame; 27. Positioning groove; 28. Slide rod; 3. Casting unit; 31. Lower mold; 32. Forming groove; 33. Positioning block; 34. Upper mold; 35. Casting hole; 36. Pull ring; 4. Purification unit; 41. Purification box; 42. Fan; 43. Activated carbon plate; 44. Molecular sieve plate; 45. Zeolite plate; 46. Suction pipe; 5. Heat dissipation unit; 51. Insulation box; 52. Temperature controller; 53. Refrigeration pipe; 54. Water supply pipe; 55. Pump; 56. Spray pipe. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to embodiments: Example

[0031] like Figure 1-5 As shown, this utility model provides a heat dissipation device for aluminum ingot casting, including a support frame 1. A moving unit 2 is arranged on the top surface of the support frame 1, a casting unit 3 is arranged on the top surface of the moving unit 2, a purification unit 4 is arranged on the bottom surface of the moving unit 2, and a heat dissipation unit 5 is arranged on the bottom surface of the moving unit 2. The purification unit 4 includes a purification box 41, which is arranged on the bottom surface of the moving unit 2. A fan 42 is sleeved inside one side of the purification box 41. An activated carbon plate 43 is slidably connected inside the purification box 41, and a molecular sieve is slidably connected inside the purification box 41. A zeolite plate 45 is slidably connected inside the purification box 41. A suction pipe 46 is sleeved inside one side of the purification box 41. Harmful gases generated during the aluminum pouring process are controlled by a fan 42, which draws the harmful gases in through the suction pipe 46 and delivers them into the purification box 41. The harmful substances in the gas are then purified by the activated carbon plate 43, molecular sieve plate 44, and zeolite plate 45 inside the purification box 41. This allows for easy removal and replacement of the activated carbon plate 43, molecular sieve plate 44, and zeolite plate 45 for long-term use. Example

[0032] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the moving unit 2 includes a limiting frame 21, which is fixedly connected to the top surface of the support frame 1. A sliding groove 22 and a through hole 23 are provided on the inner side of the limiting frame 21. A motor 24 is fixedly connected to one side of the limiting frame 21. A threaded rod 25 is fixedly sleeved on the output end of the motor 24. A sliding frame 26 is threadedly connected to the inner side of the threaded rod 25. A positioning groove 27 is provided on one side of the sliding frame 26. A sliding rod 28 is fixedly connected inside the limiting frame 21, and the inner side of the sliding rod 28 is slidably connected to the inside of the sliding frame 26. The heat dissipation unit 5 includes an insulation box 51, which is fixedly connected to the bottom surface of the limiting frame 21. A sliding groove 27 is provided on one side of the insulation box 51. A temperature controller 52 is provided. A cooling pipe 53 is installed inside the insulation box 51. A water supply pipe 54 is connected inside the insulation box 51. A pump 55 is connected to the inner side of the water supply pipe 54. A spray pipe 56 is connected to one end of the water supply pipe 54. The control motor 24 drives the threaded rod 25 to rotate, and at the same time drives the positioning block 33 inside the sliding frame 26 to move. This moves the lower mold 31 to the cooling area. At the same time, the temperature controller 52 controls the cooling pipe 53 to cool the water inside the insulation box 51. The pump 55 then transports the cooled water through the water supply pipe 54. The cooled water is then sprayed out through the spray pipe 56. The cooled water comes into contact with the lower mold 31 and the upper mold 34, and dissipates heat from the aluminum ingot inside the lower mold 31 after it has been formed. Example

[0033] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the casting unit 3 includes a lower mold 31, which is set on the top surface of the limiting frame 21. A forming groove 32 is provided inside the lower mold 31. Positioning blocks 33 are fixedly connected to both sides of the lower mold 31. The outer side of the positioning blocks 33 is slidably connected to the inside of the positioning groove 27. An upper mold 34 is provided on the top surface of the lower mold 31. A casting hole 35 is opened on the top surface of the upper mold 34. A pull ring 36 is fixedly connected to the top surface of the lower mold 31. By pouring molten aluminum into the interior of the lower mold 31 and the upper mold 34 through the casting hole 35, the molten aluminum is formed through the forming groove 32. After heating, by placing the hook inside the pull ring 36, the upper mold 34 can be removed, and the cooled aluminum ingot can be taken out.

[0034] The working principle of this aluminum ingot casting heat dissipation device will be explained in detail below.

[0035] like Figure 1-5As shown, molten aluminum is poured into the lower mold 31 and upper mold 34 through the pouring hole 35, and then formed through the forming groove 32. During the pouring process, harmful gases are generated. The fan 42 is activated, and the gases are drawn in through the suction pipe 46 and transported to the purification chamber 41. The activated carbon plate 43, molecular sieve plate 44, and zeolite plate 45 inside the purification chamber 41 purify the harmful substances in the gases. For long-term use, the activated carbon plate 43, molecular sieve plate 44, and zeolite plate 45 can be easily removed and replaced. After forming, the motor 24 drives the threaded rod 25 to rotate, simultaneously driving the inner side of the sliding frame 26... The positioning block 33 moves, which in turn moves the lower mold 31 to the cooling area. At the same time, the temperature controller 52 controls the cooling pipe 53 to cool the water inside the insulation box 51. The pump 55 then controls the pump to deliver the cooled water through the water pipe 54. The cooled water is then sprayed out through the spray pipe 56. The cooled water comes into contact with the lower mold 31 and the upper mold 34, which dissipates heat from the aluminum ingot formed inside the lower mold 31. The cooled water falls through the through hole 23 into the interior of the insulation box 51 for reuse. After the heat dissipation is complete, the upper mold 34 can be removed by placing the hook inside the pull ring 36, and the cooled aluminum ingot can be taken out.

[0036] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A heat dissipation device for aluminum ingot casting, comprising a support frame (1), characterized in that: The top surface of the support frame (1) is provided with a moving unit (2), the top surface of the moving unit (2) is provided with a casting unit (3), the bottom surface of the moving unit (2) is provided with a purification unit (4), and the bottom surface of the moving unit (2) is provided with a heat dissipation unit (5). The purification unit (4) includes a purification box (41), which is located on the bottom surface of the moving unit (2). A fan (42) is fitted inside one side of the purification box (41). An activated carbon plate (43) is slidably connected inside the purification box (41). A molecular sieve plate (44) is slidably connected inside the purification box (41). A zeolite plate (45) is slidably connected inside the purification box (41). An air suction pipe (46) is fitted inside one side of the purification box (41).

2. The aluminum ingot casting heat dissipation device according to claim 1, characterized in that: The moving unit (2) includes a limiting frame (21), which is fixedly connected to the top surface of the support frame (1). The inner side of the limiting frame (21) is provided with a sliding groove (22) and a through hole (23).

3. The aluminum ingot casting heat dissipation device according to claim 2, characterized in that: A motor (24) is fixedly connected to one side of the limiting frame (21). A threaded rod (25) is fixedly sleeved at the output end of the motor (24). A sliding frame (26) is threadedly connected to the inner side of the threaded rod (25). A positioning groove (27) is provided on one side of the sliding frame (26). A sliding rod (28) is fixedly connected inside the limiting frame (21). The inner side of the sliding rod (28) is slidably connected to the inside of the sliding frame (26).

4. The aluminum ingot casting heat dissipation device according to claim 1, characterized in that: The casting unit (3) includes a lower mold (31), which is set on the top surface of the limiting frame (21). A forming groove (32) is provided inside the lower mold (31). Positioning blocks (33) are fixedly connected to both sides of the lower mold (31), and the outer side of the positioning block (33) is slidably connected to the inside of the positioning groove (27).

5. The aluminum ingot casting heat dissipation device according to claim 4, characterized in that: The top surface of the lower mold (31) is provided with an upper mold (34), the top surface of the upper mold (34) is provided with a casting hole (35), and the top surface of the lower mold (31) is fixedly connected with a pull ring (36).

6. The aluminum ingot casting heat dissipation device according to claim 1, characterized in that: The heat dissipation unit (5) includes an insulation box (51), which is fixedly connected to the bottom surface of the limiting frame (21). A temperature controller (52) is fixedly connected to one side of the insulation box (51), and a refrigeration pipe (53) is installed inside the insulation box (51).

7. The aluminum ingot casting heat dissipation device according to claim 6, characterized in that: The heat preservation box (51) is fitted with a water supply pipe (54), the inside of the water supply pipe (54) is fitted with a pump (55), and one end of the water supply pipe (54) is fitted with a spray pipe (56).

Citation Information

Patent Citations

  • Equipment heat abstractor is pour to new material

    CN205593412U