Filter coupling workbench
By designing a dust extraction and cleaning mechanism on the filter coupling workbench, the problem of dust on the filter surface is solved, improving the convenience and effectiveness of filter coupling operations.
Patent Information
- Application Number
- CN202423304211.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing coupling worktables, dust easily falls onto the surface of the filter during filter coupling, affecting the cleaning process and coupling effect.
The design incorporates a vacuuming mechanism and a cleaning mechanism, including a vacuuming component and a pressure cleaning component. The filter surface is cleaned using a vacuum head and a cleaning brush to ensure it is free of dust.
This improves the convenience and effectiveness of filter coupling operations, ensures the cleanliness of the filter surface, and reduces the impact of dust on operation.
Smart Images

Figure CN223617664U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of filter coupling workbench, and specifically relates to a filter coupling workbench. Background Technology
[0002] A filter is an optical element, usually made of glass or plastic, with specific optical properties. It can selectively pass through or block light of specific wavelengths. During the manufacturing process of a filter, a coupling operation is required. This is usually done using a coupling worktable. The existing coupling worktable is the equipment used for coupling during the filter manufacturing process. When using the equipment, a beam analyzer is used to measure whether there is a large deviation between the beam and the beam before curing. If the deviation is large, the filter may need to be removed and recoupled. If the deviation is small, the next step can be carried out.
[0003] Existing coupling worktables, when coupling filters, fix the tube shell onto the filter fixture, then the filter grippers pick up the filter and move it inside the tube shell for operation. This process directly exposes the filter to external conditions, making it easy for dust to fall onto the filter surface. This hinders cleaning the filter surface before re-coupling and reduces the coupling effect. Furthermore, the dust on the filter surface reduces the coupling efficiency, impacting the convenience and effectiveness of dust removal from the tube shell during filter coupling operations. Therefore, this invention proposes a filter coupling worktable. Utility Model Content
[0004] The purpose of this invention is to provide a filter coupling workbench to solve the problems mentioned in the background art, which are that when the coupling workbench is used to couple filters, it directly exposes the external environment for operation, which easily causes dust to fall onto the surface of the filter during operation, making it inconvenient to clean the surface of the filter and then couple it again, and also causes dust to adhere to the surface of the filter, reducing the coupling effect of the filter.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a filter coupling workbench, comprising a filter coupling workbench body, the filter coupling workbench body including a worktable plate, a main frame provided at one end of the upper surface of the worktable plate, a gripper provided at the end of the main frame, an electric slide rail provided at the other end of the upper surface of the worktable plate, a slide block slidably mounted on the surface of the electric slide rail, and the filter coupling workbench body further comprising:
[0006] A vacuuming mechanism, wherein the vacuuming mechanism includes an air intake connection assembly disposed at the bottom end of one side of a gripper, and a vacuuming assembly is disposed on the lower surface of the air intake connection assembly;
[0007] A cleaning mechanism, comprising limiting connection components disposed on both sides inside the slide, wherein the surface of the limiting connection components is provided with a pressing cleaning component.
[0008] Preferably, a clamping seat is fixed on one side of the main frame, a filter clamp is fixed on the top of the clamping seat, a beam analyzer is provided on one end of the upper surface of the slide, and a second gripper is fixedly installed on one side of the beam analyzer on the upper surface of the slide.
[0009] Preferably, the air intake connection assembly includes a mounting plate fixed to the bottom end of one side of the gripper by screws, the end of the mounting plate is provided with a connecting pipe, and the interior of the mounting plate has a channel.
[0010] Preferably, the channel and the mounting plate are an integral structure, and the connecting pipe is connected to the interior of the channel.
[0011] Preferably, the dust collection assembly includes internally threaded holes equidistantly provided on the lower surface of the mounting plate, and a dust collection head is rotated on the internal threads of the internally threaded holes.
[0012] Preferably, the limiting connection assembly includes limiting grooves formed on both sides inside the slide, and a limiting connection plate is limited inside the limiting groove.
[0013] Preferably, the clamping cleaning assembly includes a cleaning brush disposed on one side of the limiting connecting plate, and the surface of the cleaning brush is in contact with the surface of the electric slide rail table. A clamping spring is disposed at the connection between the other side of the limiting connecting plate and the interior of the limiting groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] By designing a dust collection mechanism, when a pair of filter elements are held in place by the grippers inside the filter element holder and not released, the connecting pipe connects to the connecting pipe of an external dust collection device and generates negative pressure to draw air, thereby drawing air from the dust collection head. Therefore, before coupling the filter elements inside the filter element holder, it is convenient to perform dust collection through the dust collection head and the channel, facilitating effective coupling of dust collection and improving the convenience and coupling effect of the filter element coupling workbench body in dust collection inside the tube shell during filter element coupling operations. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This utility model Figure 1 Enlarged structural diagram of section A;
[0018] Figure 3 This is a partial cross-sectional view of the mounting plate, vacuum head, and gripper of this utility model.
[0019] Figure 4 This utility model Figure 1 Enlarged structural diagram of section B;
[0020] Figure 5 This utility model Figure 4 Enlarged structural diagram of section C;
[0021] Figure 6 This is a partial cross-sectional view of the cleaning brush, slide block and electric slide rail of this utility model.
[0022] In the diagram: 100, main body of the filter coupling workbench; 101, workbench plate; 102, main frame; 103, fixture seat; 104, filter fixture; 105, gripper one; 1051, connecting pipe; 1052, mounting plate; 1053, channel; 1054, dust suction head; 1055, internal threaded hole; 106, gripper two; 107, beam analyzer; 108, slide; 1081, cleaning brush; 1082, compression spring; 1083, limit groove; 1084, limit connecting plate; 109, electric slide rail table. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 6 This utility model provides a technical solution: a filter coupling workbench, including a filter coupling workbench body 100, the filter coupling workbench body 100 including a workbench plate 101, a main frame 102 is provided at one end of the upper surface of the workbench plate 101, a gripper 105 is provided at the end of the main frame 102, an electric slide rail 109 is provided at the other end of the upper surface of the workbench plate 101, a slide seat 108 is slidably mounted on the surface of the electric slide rail 109, a clamp seat 103 is fixed on one side of the main frame 102, a filter clamp 104 is fixed at the top of the clamp seat 103, a beam analyzer 107 is provided at one end of the upper surface of the slide seat 108, a gripper 2 106 is fixedly mounted on one side of the beam analyzer 107 on the upper surface of the slide seat 108, and the filter coupling workbench body 100 is also provided with:
[0025] The dust collection mechanism includes an air intake connection assembly located at the bottom of one side of the gripper 105. The lower surface of the air intake connection assembly is provided with a dust collection assembly, which can couple the filter to the workbench body 100. During the coupling operation, when the tube is inside the filter clamp 104 and the filter is clamped on the surface of the tube, the dust collection mechanism performs internal coupling cleaning and dust removal, resulting in an effective coupling operation.
[0026] In order to facilitate air intake installation and dust collection through the air intake connection assembly, in this embodiment, preferably, the air intake connection assembly includes a mounting plate 1052 fixed to the bottom end of one side of the gripper 105 by screws. The end of the mounting plate 1052 is provided with a connecting pipe 1051. The mounting plate 1052 has a channel 1053 inside, which can connect the connecting pipe 1051 to an external dust collection device to generate negative pressure dust collection inside the channel 1053.
[0027] In order to facilitate the cleaning of the interior of the filter clamp 104 and the inside of the housing by means of the dust collection assembly, in this embodiment, preferably, the dust collection assembly includes internally threaded holes 1055 equidistantly provided on the lower surface of the mounting plate 1052, and a dust collection head 1054 is rotatably mounted inside the internally threaded holes 1055. The dust collection head 1054 can be installed inside the internally threaded holes 1055, and the dust collection head 1054 facilitates the cleaning of the interior of the filter clamp 104 and the inside of the housing by means of the dust collection assembly.
[0028] The cleaning mechanism includes limiting connection components disposed on both sides inside the slide 108. The surface of the limiting connection components is provided with a pressing cleaning component, which can couple the filter to the worktable body 100. When the slide 108 moves on the surface of the electric slide table 109, it drives the cleaning mechanism to perform sliding cleaning on the side of the electric slide table 109, which facilitates smooth movement, adjustment and use and is not easily obstructed.
[0029] In order to facilitate the limiting and pressing of the cleaning brush 1081 for cleaning by using the limiting connection component, in this embodiment, preferably, the limiting connection component includes limiting grooves 1083 formed on both sides inside the slide 108, and a limiting connection plate 1084 is limited inside the limiting groove 1083. The limiting connection plate 1084 can be installed inside the limiting groove 1083 to limit the cleaning brush 1081 for cleaning.
[0030] In order to facilitate the tight-fitting cleaning of the surface of the electric slide rail table 109 by means of a tight-fitting cleaning component, in this embodiment, preferably, the tight-fitting cleaning component includes a cleaning brush 1081 disposed on one side of the limiting connecting plate 1084, and the surface of the cleaning brush 1081 is in contact with the surface of the electric slide rail table 109. A clamping spring 1082 is disposed at the connection between the other side of the limiting connecting plate 1084 and the inner connection of the limiting groove 1083. The clamping spring 1082 can drive the limiting connecting plate 1084 and the cleaning brush 1081 to elastically press together. The cleaning brush 1081 is always in tight contact with the surface of the electric slide rail table 109, which facilitates cleaning during movement.
[0031] The working principle and usage process of this utility model are as follows: When using this filter coupling worktable, the filter coupling worktable body 100 is placed in the processing position by directly contacting the placement surface of the worktable plate 101. During processing, the filter clamp 104 is fixed on the upper surface of the clamp seat 103, and the tube shell is fixed on the filter clamp 104 by screws. At this time, the filter is clamped by the jaw 105 and placed inside the tube shell for coupling operation. The upward-facing side of the filter is the reflective surface, which is placed towards the chip and the nozzle. By adjusting the position of the filter, the light is reflected out of the nozzle and received by the beam analyzer 107. At the same time, the electric slide rail 109 is powered on to drive the slide 108 and the beam analyzer 107 to move. By moving the position of the beam analyzer 107, the position and power of the light spot are observed (generally more than 70% of the power measured by lens coupling) to determine whether the reflected light is perpendicular to the tube shell. After fine-tuning the position of the filter, the reflected light is made to be perpendicular to the tube shell.
[0032] Lift the filter again using the quick-lifting shaft of clamp seat 103, without moving the other shafts. Apply an appropriate amount of UV adhesive to the heat sink of the filter. Then, lower the filter using the quick-lifting shaft until it contacts the UV adhesive. After fine-tuning the position of the filter, irradiate the UV adhesive with a UV curing lamp (approximately 56 times over 60 seconds). After curing, release clamp 105 and remove it. Use the beam analyzer 107 to measure whether there is a large deviation between the beam and the beam before curing. If the deviation is large, the filter may need to be removed and recoupled. If the deviation is small, proceed to the next step.
[0033] Then, when the gripper 105 holds the filter inside the filter holder 104 without releasing it, the mounting plate 1052 at the end of the gripper 105 corresponds to the position where the internal tube shell of the filter holder 104 is coupled. The connecting pipe 1051 is connected to the corrugated pipe of the external vacuum cleaner and negative pressure is generated to suck up air, thereby operating the vacuum head 1054 to suck up air. Therefore, before coupling the filter inside the filter holder 104, it is convenient to perform vacuuming through the vacuum head 1054 and the channel 1053, and the sucked-up dust enters the collection box inside the vacuum cleaner. This facilitates vacuuming the inside of the filter holder 104 and the tube shell before coupling, effectively coupling the filter and improving the convenience and coupling effect of vacuuming the inside of the tube shell during the filter coupling operation.
[0034] Finally, when the filter coupling stage body 100 is not in use, the surface of the electric slide rail 109 is exposed to the outside. When dirt falls onto the surface of the electric slide rail 109 and adheres to it, the compression spring 1082 deforms, causing the limiting connecting plate 1084 and the cleaning brush 1081 to elastically press against the surface of the electric slide rail 109. When the slide 108 moves, it causes the cleaning brush 1081 to press against the surface of the electric slide rail 109 for sliding cleaning. This facilitates smooth sliding after cleaning the surface of the electric slide rail 109 during movement and adjustment, and prevents dirt from adhering to the surface of the electric slide rail 109 from obstructing the slide 108. This allows for smooth movement and adjustment, effectively enabling the observation of the position and power of the beam analyzer 107, and improving the convenience of cleaning the side of the electric slide rail 109 during filter coupling operations.
[0035] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A filter coupling workbench, comprising a filter coupling workbench body (100), the filter coupling workbench body (100) including a workbench plate (101), a main frame (102) being provided at one end of the upper surface of the workbench plate (101), a gripper (105) being provided at the end of the main frame (102), and an electric slide rail (109) being provided at the other end of the upper surface of the workbench plate (101), the surface of the electric slide rail (109) being slidably provided with a slide block (108), characterized in that: The filter coupling stage body (100) is also provided with: A vacuuming mechanism, and the vacuuming mechanism includes an air intake connection assembly disposed at the bottom end of one side of the gripper (105), wherein the lower surface of the air intake connection assembly is provided with a vacuuming assembly; The cleaning mechanism includes limiting connection components disposed on both sides inside the slide (108), and the surface of the limiting connection components is provided with a pressing cleaning component.
2. The filter coupling stage according to claim 1, characterized in that: A clamp seat (103) is fixed on one side of the main frame (102), and a filter clamp (104) is fixed on the top of the clamp seat (103). A beam analyzer (107) is provided on one end of the upper surface of the slide (108), and a second gripper (106) is fixedly installed on one side of the beam analyzer (107) on the upper surface of the slide (108).
3. The filter coupling stage according to claim 1, characterized in that: The air intake connection assembly includes a mounting plate (1052) fixed to the bottom end of one side of the clamp (105) by screws. The end of the mounting plate (1052) is provided with a connecting pipe (1051), and a channel (1053) is opened inside the mounting plate (1052).
4. A filter coupling stage according to claim 3, characterized in that: The channel (1053) and the mounting plate (1052) are an integral structure, and the connecting pipe (1051) is connected to the interior of the channel (1053).
5. A filter coupling stage according to claim 3, characterized in that: The dust collection assembly includes internally threaded holes (1055) equidistantly provided on the lower surface of the mounting plate (1052), and a dust collection head (1054) is rotatably mounted on the internal threads of the internally threaded holes (1055).
6. A filter coupling stage according to claim 1, characterized in that: The limiting connection assembly includes limiting grooves (1083) formed on both sides inside the slide (108), and a limiting connection plate (1084) is limited inside the limiting grooves (1083).
7. A filter coupling stage according to claim 6, characterized in that: The clamping cleaning assembly includes a cleaning brush (1081) disposed on one side of the limiting connecting plate (1084), and the surface of the cleaning brush (1081) is in contact with the surface of the electric slide rail table (109). A clamping spring (1082) is disposed at the connection between the other side of the limiting connecting plate (1084) and the inside of the limiting groove (1083).