Quick cutting device for oxide layer of electric fusion welding interface of PE (Poly Ethylene) pipe
By designing an automated rapid cutting device for the oxide layer of PE pipe electrofusion welding joints, utilizing cylinder-driven blades and multi-point clamping technology, the problem of low efficiency in traditional manual cutting is solved, achieving highly efficient automated cutting and reducing the labor intensity of workers.
Patent Information
- Application Number
- CN202422636559.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional manual cutting of PE pipe welding joints to remove oxide layers is inefficient and labor-intensive for workers.
Design a rapid cutting device including a cutting table, a cutting assembly, and a clamping assembly. The device uses a cylinder to drive the blade to automatically cut PE pipes. The PE pipe is fixed by a first clamping plate and a baffle. Multi-point clamping is achieved by combining a slide rail and a slider to adapt to PE pipes of different lengths.
It improves the efficiency of PE pipe oxide layer cutting, reduces the labor intensity of workers, and increases work efficiency.
Smart Images

Figure CN223617809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of gas pipe processing equipment, specifically to a rapid cutting device for the oxide layer of PE pipe electrofusion welding joint. Background Technology
[0002] PE pipes are widely used in urban gas pipeline systems, meeting the gas needs of various sectors. Before welding, PE pipe ends typically require cutting and grinding. This grinding removes burrs from the weld seam, improving the pipe's sealing and preventing leaks, bursts, and other safety accidents. Grinding also eliminates internal and external blind holes, residual impurities, and oxide scale, preventing pollution and corrosion of the pipe and its surrounding environment, thus extending its service life. Traditionally, this is done manually using a cutter to remove the oxide layer; however, manual cutting is inefficient and physically demanding for workers. Utility Model Content
[0003] The purpose of this invention is to design a rapid cutting device for the oxide layer of PE pipe electrofusion welding joints to solve the technical problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a rapid cutting device for the oxide layer of an electrofusion welding interface of a PE pipe, comprising a cutting table, a cutting assembly, and a first clamping assembly. The cutting assembly includes a tool holder and a blade mounted on the tool holder. The tool holder is connected to a first cylinder. The first clamping assembly includes a second cylinder and a first clamping plate. The second cylinder is fixedly connected to the cutting table. The output shaft of the second cylinder is connected to the first clamping plate. A baffle is provided on the opposite side of the first clamping plate. The baffle is fixedly connected to the cutting table.
[0005] Furthermore, the cutting assembly also includes a support plate, and the tool holder is rotatably connected to the support plate.
[0006] Furthermore, the cutting table is also provided with a second clamping assembly, which includes a third cylinder and a second clamping plate. The third cylinder is slidably connected to the cutting table, and the output shaft of the third cylinder is connected to the second clamping plate.
[0007] Furthermore, the cutting table is provided with a slide rail, and the bottom of the third cylinder is connected to a slider adapted to the slide rail. The slider is connected to a fourth cylinder, and the fourth cylinder is fixedly connected to the cutting table.
[0008] Furthermore, the end faces of the first clamping plate, the baffle, and the second clamping plate are all provided with anti-slip textures.
[0009] Furthermore, the first clamping assembly and the second clamping assembly are provided on both sides of the cutting table, and the cutting groove is located in the middle of the cutting table.
[0010] Compared with the prior art, the advantages of this utility model are as follows: This utility model uses a first clamping plate and a baffle to clamp and fix the PE pipe, and a first cylinder to drive the blade to move. Under the rotation of the blade, the PE pipe is quickly cut, thereby quickly removing the oxide layer of the PE pipe. Therefore, this utility model does not require manual cutting of the PE pipe, which greatly improves work efficiency and reduces the labor intensity of workers. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 This is the left view of the present invention;
[0013] Figure 3 This is a top view of the present invention;
[0014] The names of the components shown in the diagram are as follows: 1. Cutting table; 2. Cutting assembly; 201. Tool holder; 202. Blade; 203. Support plate; 3. First clamping assembly; 301. Second cylinder; 302. First clamping plate; 4. First cylinder; 5. Support column; 6. Baffle; 7. Second clamping assembly; 701. Third cylinder; 702. Second clamping plate; 8. Slide rail; 9. Fourth cylinder; 10. Gasket; 11. PE pipe. Detailed Implementation
[0015] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0016] Example: Please refer to Figure 1-3A rapid cutting device for the oxide layer of an electrofusion welding joint of a PE pipe includes a cutting table 1, a cutting assembly 2, and a first clamping assembly 3. The cutting table 1 is provided with a gasket 10 for placing a PE pipe 11. The first clamping assembly 3 clamps the PE pipe 11. Specifically, the first clamping assembly 3 includes a second cylinder 301 and a first clamping plate 302. The second cylinder 301 is fixedly connected to the cutting table 1, and its output shaft is connected to the first clamping plate 302. A baffle 6 is provided on the opposite side of the first clamping plate 302, and the baffle 6 is fixedly connected to the cutting table 1. The PE pipe 11 is positioned at the first clamping assembly 302. Between the clamping plate 302 and the baffle 6, the first clamping plate 302 is moved by the second cylinder 301, causing the first clamping plate 302 to press against the outer wall of the PE pipe 11, thereby fixing the PE pipe 11. Since the PE pipe 11 is relatively long, a second clamping assembly 7 is also provided on the cutting table 1 to achieve a better clamping effect. The second clamping assembly 7 includes a third cylinder 701 and a second clamping plate 702. The output shaft of the third cylinder 701 is connected to the second clamping plate 702, and the second clamping plate 702 is moved by the third cylinder 701, causing the second clamping plate 702 to press against the PE pipe 11. The outer wall of the PE pipe 11 is clamped by the second clamping plate 702 and the second clamping plate 702 respectively, making the PE pipe 11 more secure on the cutting table 1. In actual production, the length of the PE pipe 11 varies in different application scenarios. In order to accommodate PE pipes 11 of different lengths, the third cylinder 701 is slidably connected to the cutting table 1. Preferably, in order to achieve smooth sliding of the third cylinder 701, the cutting table 1 is provided with a slide rail 8. The bottom of the third cylinder 701 is connected to a slider that matches the slide rail 8. The slider is connected to a fourth cylinder 9. The fourth cylinder 9 is fixedly connected to the cutting table 1. Cylinder 9 drives the slider to move along the slide rail 8. The third cylinder 701 moves with the slider, thereby driving the second clamping plate 702 to move, so that the position of the second clamping plate 702 is adapted to the length of the PE pipe 11, thus meeting the usage requirements. The end faces of the first clamping plate 302, the baffle 6 and the second clamping plate 702 are all provided with anti-slip textures. The end faces with anti-slip textures are tangent to the outer wall of the PE pipe 11. Under the action of the anti-slip textures, the friction between the PE pipe 11 and the first clamping plate 302, the baffle 6 and the second clamping plate 702 is greater, thereby preventing the PE pipe 11 from rotating during cutting operations.The cutting assembly 2 includes a tool holder 201 and a blade 202 mounted on the tool holder 201. The blade 202 is used to cut the PE pipe 11. The cutting assembly 2 also includes a support plate 203, which is fixedly connected to the cutting table 1. A first cylinder 4 is connected to the tool holder 201. A support column 5 for mounting the first cylinder 4 is connected to the support plate 203. The first cylinder 4 is rotatably connected to the support column 5. A connecting lug is provided on the output shaft of the first cylinder 4, and the connecting lug is rotatably connected to the tool holder 201. The bottom of the tool holder 201 is rotatably connected to the support plate 203 through a rotating shaft. The tool holder 201 is pushed by the first cylinder 4, causing the tool holder 201 to rotate around the rotating shaft. The first cylinder 4 is tilted, and the tool holder 201 is set in an arc shape. The cutting table 1 is shaped such that when its output shaft drives the tool holder 201 to rotate, the tool holder 201 drives the blade 202 to move. The blade 202 moves along the direction of the PE pipe 11. The blade 202 is connected to a motor, which is fixedly connected to the tool holder 201. While the blade 202 moves, the motor drives the blade 202 to rotate, thereby quickly cutting the PE pipe 11. The cutting table 1 has a first clamping assembly 3 and a second clamping assembly 7 on both sides. The cutting groove is located in the middle of the cutting table 1. The structures of the first clamping assembly 3 and the second clamping assembly 7 on both sides are symmetrically arranged, so cutting operations can be performed on both sides of the cutting table. The blade 202 alternately cuts the PE pipe 11 on both sides, further improving the efficiency of the cutting operation.
[0017] The working principle of this embodiment is as follows: During use, the PE pipe 11 is placed on the gasket 10 and pushed to a suitable position so that the oxide layer of the PE pipe 11 is located on the other side of the blade 202. The fourth cylinder 9 is activated, which pushes the third cylinder 701 to move, causing the second clamping plate 702 to move to one-third of the position of the PE pipe 11. Simultaneously, the second cylinder 301 and the third cylinder 701 are activated. The second cylinder 301 pushes the first clamping plate 302 to move, and the third cylinder 701 pushes the second clamping plate 702 to move. Under the action of the first clamping plate 302 and the baffle 6, one end of the PE pipe 11 is clamped, and under the action of the second clamping plate 702 and the baffle 6, the other end of the PE pipe 11 is clamped. Then, the first cylinder 4 is activated, which drives the blade holder 201 to rotate around the axis, causing the blade 202 to move along the direction of the PE pipe 11, thereby rapidly cutting the PE pipe 11. Therefore, this utility model eliminates the need for manual cutting of the PE pipe 11, greatly improving work efficiency and reducing the labor intensity of workers.
[0018] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A rapid cutting device for the oxide layer of an electrofusion welding joint in PE pipes, characterized in that: The device includes a cutting table (1), a cutting assembly (2), and a first clamping assembly (3). The cutting assembly (2) includes a tool holder (201) and a cutting insert (202) mounted on the tool holder (201). The tool holder (201) is connected to a first cylinder (4). The first clamping assembly (3) includes a second cylinder (301) and a first clamping plate (302). The second cylinder (301) is fixedly connected to the cutting table (1). The output shaft of the second cylinder (301) is connected to the first clamping plate (302). A baffle (6) is provided on the opposite side of the first clamping plate (302). The baffle (6) is fixedly connected to the cutting table (1).
2. The rapid cutting device for oxide layer of PE pipe electrofusion welding joint according to claim 1, characterized in that: The cutting assembly (2) further includes a support plate (203), and the tool holder (201) is rotatably connected to the support plate (203).
3. The rapid cutting device for oxide layer of PE pipe electrofusion welding joint according to claim 1, characterized in that: The cutting table (1) is also provided with a second clamping assembly (7), which includes a third cylinder (701) and a second clamping plate (702). The third cylinder (701) is slidably connected to the cutting table (1), and the output shaft of the third cylinder (701) is connected to the second clamping plate (702).
4. The rapid cutting device for oxide layer of PE pipe electrofusion welding joint according to claim 3, characterized in that: The cutting table (1) is provided with a slide rail (8), and the bottom of the third cylinder (701) is connected to a slider adapted to the slide rail (8). The slider is connected to a fourth cylinder (9), and the fourth cylinder (9) is fixedly connected to the cutting table (1).
5. The rapid cutting device for oxide layer of PE pipe electrofusion welding joint according to claim 3, characterized in that: The end faces of the first clamping plate (302), the baffle (6) and the second clamping plate (702) are all provided with anti-slip texture.
6. The rapid cutting device for oxide layer of PE pipe electrofusion welding joint according to claim 3, characterized in that: The first clamping assembly (3) and the second clamping assembly (7) are provided on both sides of the cutting table (1), and the cutting groove is provided in the middle of the cutting table (1).