Extruder tool bit anti-adhesion mechanism based on high-frequency oscillation

By setting a high-frequency oscillating anti-sticking mechanism on the extruder and using atomizing nozzles to spray water mist, the problems of poor cutting effect and blade sticking are solved, improving cutting efficiency and cleaning convenience.

CN223617846UActive Publication Date: 2025-12-02AIHUA (ZHEJIANG) NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422800598.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-12-02
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing extruders have poor cutting performance during molding and cutting, low cutting efficiency, and the cutting head is prone to sticking, which makes subsequent cleaning and separation inconvenient.

Method used

A high-frequency oscillation anti-sticking mechanism is adopted, which keeps the cutting roller moist by spraying water mist through atomizing nozzles to prevent products from sticking together due to friction or heat.

Benefits of technology

It effectively prevents product adhesion, improves cutting effect and efficiency, reduces blade sticking problems, and simplifies the subsequent cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of extruders, and particularly relates to an extruder tool bit anti-adhesion mechanism based on high-frequency oscillation, which comprises a workbench, and a cutting mechanism and an anti-adhesion mechanism are respectively arranged above the workbench; the anti-adhesion mechanism is positioned above the cutting mechanism; the cutting mechanism comprises a cutting roller, and the cutting mechanism achieves the action that the cutting roller cuts materials. The anti-adhesion mechanism comprises an atomizing nozzle, and the action that the atomizing nozzle wets the cutting roller is achieved through the anti-adhesion mechanism. According to the extruder tool bit anti-adhesion mechanism based on high-frequency oscillation, by arranging the anti-adhesion mechanism, the atomization nozzle sprays water mist out along the cutting track of the cutting roller, the tool bit is kept in a wet state, and the adhesion phenomenon of products caused by friction or heat can be effectively prevented; the technical problems that when an existing extruder conducts forming cutting, the cutting effect is poor, the cutting efficiency is low, and a tool bit of the extruder is prone to adhesion are solved.
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Description

Technical Field

[0001] This utility model relates to the field of extruder technology, and in particular to an extruder cutter head anti-sticking mechanism based on high-frequency oscillation. Background Technology

[0002] Extruders extrude polymers into molds, and the resulting products can be widely used in clothing, packaging, agriculture, forestry, civil engineering, medical and health products, and daily life.

[0003] In actual use, after the product is extruded, it is only cut directly into the product by the blade to remove the scraps. The product is prone to sticking back, which brings great inconvenience to the subsequent cleaning and product separation work, making it inconvenient to use. Utility Model Content

[0004] In view of the technical problems of poor cutting effect, low cutting efficiency and easy sticking of extruder cutter head in existing extruders, this utility model proposes an extruder cutter head anti-sticking mechanism based on high frequency vibration.

[0005] This utility model proposes an extruder cutter head anti-adhesion mechanism based on high-frequency vibration, including a worktable, with a cutting mechanism and an anti-adhesion mechanism respectively arranged above the worktable.

[0006] The anti-adhesion mechanism is located above the cutting mechanism.

[0007] The cutting mechanism includes a cutting roller, which performs the action of cutting the material.

[0008] The anti-adhesion mechanism includes an atomizing nozzle, which enables the atomizing nozzle to wet the cutting roller.

[0009] Preferably, the cutting mechanism further includes a cutting bracket, the surface of which is fixedly connected to the surface of the worktable, the surface of the cutting roller is rotatably connected to the surface of the cutting bracket, a cutting motor is fixedly connected to the surface of the cutting bracket, and the output shaft of the cutting motor is fixedly connected to one end of the cutting roller via a coupling.

[0010] Preferably, a guide roller and a winding roller are rotatably connected to the surface of the worktable, a winding motor is fixedly connected to the surface of the worktable, the output shaft of the winding motor is fixedly connected to one end of the winding roller through a coupling, the cutting roller is located below the guide roller, and the winding roller is located above the guide roller.

[0011] Preferably, the surface of the cutting roller is fixedly connected with a connecting block, a circular blade, and a triangular blade. The two circular blades are symmetrically distributed with the axis of the cutting roller as the center. The connecting block is located on the outside of the two circular blades, and the two triangular blades are located on the inside of the two circular blades. The multiple connecting blocks and the multiple triangular blades are arranged in a circumferential array with the axis of the cutting roller as the center.

[0012] Preferably, the anti-adhesion mechanism further includes an atomizing box, the bottom of which is fixedly connected to a vibrating water pipe. A central column is provided on the inner side of the vibrating water pipe, and the surface of the central column is fixedly connected to the bottom of the atomizing box. An ultrasonic generator is fixedly connected to both the inner wall of the atomizing box and the surface of the central column. Multiple ultrasonic generators are arranged in a spiral array around the axis of the vibrating water pipe. One end of the vibrating water pipe is fixedly connected to one end of two atomizing nozzles via connecting pipes. The two atomizing nozzles are symmetrically distributed around the axis of the cutting bracket, and the atomizing nozzles are located above the circular blade and the triangular blade.

[0013] Preferably, an intermittent baffle is slidably connected to the surface of the atomizing nozzle, a guide rod is fixedly connected to the surface of the intermittent baffle, the surface of the guide rod is slidably connected to the surface of the cutting bracket, the two guide rods are symmetrically distributed about the axis of the intermittent baffle, and a return spring is provided on the outer side of the guide rod, the two sides of the return spring are fixedly connected to the surface of the intermittent baffle and the surface of the cutting bracket, respectively.

[0014] The beneficial effects of this utility model are as follows:

[0015] By setting an anti-sticking mechanism, the atomizing nozzle sprays water mist along the cutting trajectory of the cutting roller, keeping the cutter head moist. This effectively prevents the product from sticking due to friction or heat, solving the technical problems of poor cutting effect, low cutting efficiency, and easy sticking of extruder cutters when performing molding and cutting in existing extruders. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of an extruder cutter head anti-adhesion mechanism based on high-frequency oscillation proposed in this utility model;

[0017] Figure 2 A three-dimensional view of the central column structure of an extruder cutter head anti-adhesion mechanism based on high-frequency oscillation proposed in this utility model;

[0018] Figure 3 A perspective view of the guide rod structure of an extruder cutter head anti-adhesion mechanism based on high-frequency oscillation proposed in this utility model;

[0019] Figure 4This is a three-dimensional view of the connecting block structure of an extruder cutter head anti-adhesion mechanism based on high-frequency oscillation proposed in this utility model.

[0020] In the diagram: 1. Workbench; 2. Cutting roller; 3. Atomizing nozzle; 201. Cutting bracket; 202. Cutting motor; 203. Guide roller; 204. Winding roller; 205. Winding motor; 206. Connecting block; 207. Circular knife; 208. Triangular knife; 301. Atomizing box; 302. Vibrating water pipe; 303. Central column; 304. Ultrasonic generator; 305. Intermittent baffle; 306. Guide rod; 307. Return spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figures 1-4 An extruder cutter head anti-adhesion mechanism based on high-frequency oscillation includes a worktable 1, with a cutting mechanism and an anti-adhesion mechanism respectively arranged above the worktable 1.

[0023] The anti-adhesion mechanism is located above the cutting mechanism.

[0024] The cutting mechanism includes a cutting roller 2, which performs the action of cutting the material by the cutting roller 2.

[0025] The cutting mechanism also includes a cutting bracket 201, the surface of which is fixedly connected to the surface of the worktable 1, the surface of the cutting roller 2 is rotatably connected to the surface of the cutting bracket 201, and a cutting motor 202 is fixedly connected to the surface of the cutting bracket 201. The output shaft of the cutting motor 202 is fixedly connected to one end of the cutting roller 2 via a coupling.

[0026] Furthermore, the cutting motor 202 drives the cutting roller 2 to rotate and cut the product above the worktable 1.

[0027] The surface of the workbench 1 is rotatably connected to guide rollers 203 and winding rollers 204. The surface of the workbench 1 is fixedly connected to winding motor 205. The output shaft of winding motor 205 is fixedly connected to one end of winding roller 204 through a coupling. Cutting roller 2 is located below guide roller 203, and winding roller 204 is located above guide roller 203.

[0028] Furthermore, the cut scrap strips are collected on the winding roller 204 after passing through the guide roller 203, and the cut material flows from below the winding roller 204.

[0029] Connecting blocks 206, circular blades 207, and triangular blades 208 are fixedly connected to the surface of the cutting roller 2. The two circular blades 207 are symmetrically distributed with the axis of the cutting roller 2 as the center. The two connecting blocks 206 are located on the outside of the two circular blades 207, and the two triangular blades 208 are located on the inside of the two circular blades 207. The multiple connecting blocks 206 and multiple triangular blades 208 are arranged in a circumferential array with the axis of the cutting roller 2 as the center.

[0030] Furthermore, the circular cutter 207 removes the material from both sides of the product, and the triangular cutter 208 cyclically cuts the surface of the product according to the pattern.

[0031] The anti-adhesion mechanism includes an atomizing nozzle 3, which enables the atomizing nozzle 3 to wet the cutting roller 2.

[0032] The anti-adhesion mechanism also includes an atomizing box 301. A vibrating water pipe 302 is fixedly connected to the bottom of the atomizing box 301. A central column 303 is provided on the inner side of the vibrating water pipe 302. The surface of the central column 303 is fixedly connected to the bottom of the atomizing box 301. An ultrasonic generator 304 is fixedly connected to both the inner wall of the atomizing box 301 and the surface of the central column 303. Multiple ultrasonic generators 304 are arranged in a spiral array about the axis of the vibrating water pipe 302. One end of the vibrating water pipe 302 is fixedly connected to one end of two atomizing nozzles 3 through connecting pipes. The two atomizing nozzles 3 are symmetrically distributed about the axis of the cutting bracket 201. The atomizing nozzles 3 are located above the circular knife 207 and the triangular knife 208.

[0033] Furthermore, the vibrating water pipe 302 is spirally arranged inside the atomizing box 301, reacting with multiple ultrasonic generators 304, and the water mist is evenly sprayed onto the blade head of the cutting roller 2 through the atomizing nozzle 3.

[0034] An intermittent baffle 305 is slidably connected to the surface of the atomizing nozzle 3. A guide rod 306 is fixedly connected to the surface of the intermittent baffle 305. The surface of the guide rod 306 is slidably connected to the surface of the cutting bracket 201. The two guide rods 306 are symmetrically distributed with the axis of the intermittent baffle 305 as the center. A return spring 307 is provided on the outer side of the guide rod 306. The two sides of the return spring 307 are fixedly connected to the surface of the intermittent baffle 305 and the surface of the cutting bracket 201, respectively.

[0035] Furthermore, the intermittent baffle 305 controls the water mist to circulate synchronously with the triangular blade 208, avoiding the impact of excess water mist on the cutting of the finished product.

[0036] By setting an anti-sticking mechanism, the atomizing nozzle 3 sprays water mist along the cutting trajectory of the cutting roller 2, keeping the cutter head moist. This effectively prevents the product from sticking due to friction or heat, solving the technical problems of poor cutting effect, low cutting efficiency, and easy sticking of extruder cutters when performing molding and cutting in existing extruders.

[0037] Working principle:

[0038] Before use, water is introduced into the vibrating water pipe 302 in the atomizing box 301. The vibrating water pipe 302 is spirally arranged in the atomizing box 301. A central column 303 is set at the bottom of the atomizing box 301. Ultrasonic generators 304 are set on the inner wall of the atomizing box 301 and the surface of the central column 303. Multiple ultrasonic generators 304 are spirally arrayed in the direction of the axis of the vibrating water pipe 302. Water mist enters two atomizing nozzles 3 from the top of the atomizing box 301 through the connecting pipe. The surface of the atomizing nozzles 3 is fixedly connected to the surface of the cutting bracket 201. The surface of the cutting bracket 201 is elastically connected to the surface of the intermittent baffle 305 through the return spring 307. The surface of the intermittent baffle 305 is slidably connected to the surface of the cutting bracket 201 through the guide rod 306. The return spring 307 is located outside the guide rod 306. The surface of the worktable 1 is equipped with the cutting bracket 201. The cutting motor 202 on the cutting bracket 201 drives the cutting roller 2 on the surface of the cutting bracket 201. The cutting roller 2 is rotated, and its surface is respectively provided with connecting blocks 206, circular blades 207 and triangular blades 208. The connecting blocks 206 and triangular blades 208 are arranged in a circumferential array on the surface of the cutting roller 2. Multiple connecting blocks 206 are sequentially slidably connected to the surface of the intermittent baffle 305, causing the surface of the intermittent baffle 305 to slide along the surface of the cutting bracket 201. The surface of the intermittent baffle 305 is slidably connected to the surface of the atomizing nozzle 3, intermittently controlling the spray range of the atomizing nozzle 3 so that the water mist always falls on the surface of the circular blades 207 and triangular blades 208. The surface water mist affects the product quality. Above the worktable 1, there are also guide rollers 203 and winding rollers 204. The product cut off by the cutting roller 2 is conveyed on the surface of the worktable 1. The scraps of the cut product are wound onto the surface of the winding roller 204 through the surface of the guide roller 203. The winding motor 205 on the surface of the worktable 1 drives the winding roller 204 to rotate on the surface of the worktable 1 to collect the cut scraps.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An extruder cutter head anti-adhesion mechanism based on high-frequency oscillation, comprising a worktable (1), characterized in that: A cutting mechanism and an anti-adhesion mechanism are respectively provided above the workbench (1); The anti-adhesion mechanism is located above the cutting mechanism; The cutting mechanism includes a cutting roller (2), which performs the action of cutting the material by the cutting roller (2); The anti-adhesion mechanism includes an atomizing nozzle (3), which enables the atomizing nozzle (3) to wet the cutting roller (2).

2. The extruder cutter head anti-adhesion mechanism based on high-frequency oscillation according to claim 1, characterized in that: The cutting mechanism also includes a cutting bracket (201), the surface of which is fixedly connected to the surface of the worktable (1), the surface of the cutting roller (2) is rotatably connected to the surface of the cutting bracket (201), and a cutting motor (202) is fixedly connected to the surface of the cutting bracket (201). The output shaft of the cutting motor (202) is fixedly connected to one end of the cutting roller (2) through a coupling.

3. The extruder cutter head anti-adhesion mechanism based on high-frequency oscillation according to claim 2, characterized in that: The surface of the workbench (1) is rotatably connected to a guide roller (203) and a winding roller (204). The surface of the workbench (1) is fixedly connected to a winding motor (205). The output shaft of the winding motor (205) is fixedly connected to one end of the winding roller (204) through a coupling. The cutting roller (2) is located below the guide roller (203), and the winding roller (204) is located above the guide roller (203).

4. The extruder cutter head anti-adhesion mechanism based on high-frequency oscillation according to claim 3, characterized in that: The surface of the cutting roller (2) is fixedly connected with a connecting block (206), a circular blade (207) and a triangular blade (208). The two circular blades (207) are symmetrically distributed with the axis of the cutting roller (2) as the center. The two connecting blocks (206) are located on the outside of the two circular blades (207) respectively. The two triangular blades (208) are located on the inside of the two circular blades (207). The multiple connecting blocks (206) and the multiple triangular blades (208) are arranged in a circular array with the axis of the cutting roller (2) as the center.

5. The extruder cutter head anti-adhesion mechanism based on high-frequency oscillation according to claim 4, characterized in that: The anti-adhesion mechanism also includes an atomizing box (301), the bottom of which is fixedly connected to a vibrating water pipe (302). A central column (303) is provided on the inner side of the vibrating water pipe (302). The surface of the central column (303) is fixedly connected to the bottom of the atomizing box (301). An ultrasonic generator (304) is fixedly connected to both the inner wall of the atomizing box (301) and the surface of the central column (303). Multiple ultrasonic generators (304) are arranged in a spiral array around the axis of the vibrating water pipe (302). One end of the vibrating water pipe (302) is fixedly connected to one end of two atomizing nozzles (3) through a connecting pipe. The two atomizing nozzles (3) are symmetrically distributed around the axis of the cutting bracket (201). The atomizing nozzles (3) are located above the circular knife (207) and the triangular knife (208).

6. The extruder cutter head anti-adhesion mechanism based on high-frequency oscillation according to claim 5, characterized in that: An intermittent baffle (305) is slidably connected to the surface of the atomizing nozzle (3). A guide rod (306) is fixedly connected to the surface of the intermittent baffle (305). The surface of the guide rod (306) is slidably connected to the surface of the cutting bracket (201). The two guide rods (306) are symmetrically distributed with the axis of the intermittent baffle (305) as the center. A return spring (307) is provided on the outer side of the guide rod (306). The two sides of the return spring (307) are fixedly connected to the surface of the intermittent baffle (305) and the surface of the cutting bracket (201), respectively.