Automatic heating and sealing device for polyethylene barrel film

Abstract

The utility model discloses an automatic polyethylene cylinder film heating and sealing device which comprises a workbench, and a plastic pipeline is placed above the workbench. Driving modules are arranged on the two sides of the top of the workbench, transmission mechanisms are arranged on the two sides of the top of the workbench, and the driving modules are at least used for driving the transmission mechanisms to operate. A telescopic assembly is arranged on the transmission mechanism, a heater is arranged at the end of the telescopic assembly, the telescopic assembly is at least used for front-back movement of the heater, and the heater is at least used for heating and shaping polyethylene barrel films at the two ends of the plastic pipeline. The driving module drives the transmission mechanism to move, the position of the heater is changed, the plastic pipeline sealing device can be suitable for sealing operation of plastic pipelines with different lengths, the plastic pipelines are sealed through the heater, and the sealing efficiency is improved. The problems that in the automatic packaging process of a production line of a plastic pipeline, when a polyethylene (PE) barrel film is used for packaging and sealing, the pre-length needs to be used, and the polyethylene (PE) barrel film is wasted are solved.

Description

Technical Field

[0001] This utility model relates to the field of pipeline sealing technology, specifically to an automatic heating and sealing device for polyethylene tubular film. Background Technology

[0002] Currently, polyethylene (PE) tubular film is used for packaging plastic pipes in the automatic packaging process of the production line. When sealing, a cylinder is needed to pre-lengthen and fold the tubular film. The tubular film packaging leaves a long length at both ends when sealing, which results in the waste of polyethylene (PE) tubular film.

[0003] Furthermore, traditional methods require the use of tape for sealing, and tape seals are often weak and prone to coming off. On-site operation is cumbersome and packaging costs are high. Therefore, there is an urgent need to design an automatic heating and sealing device for polyethylene tubular film to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide an automatic heating and sealing device for polyethylene tubular film to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic heating and sealing device for polyethylene tubular film includes a workbench, on which a plastic pipe is placed.

[0007] Both sides of the top of the workbench are provided with drive modules, and both sides of the top of the workbench are provided with transmission mechanisms. The drive modules are used to drive the transmission mechanisms to operate.

[0008] The transmission mechanism is provided with a telescopic component, and a heater is provided at the end of the telescopic component. The telescopic component is used for the back-and-forth movement of the heater, and the heater is used for the heating and shaping of the polyethylene film at both ends of the plastic pipe.

[0009] A tilting frame is provided on one side of the workbench, which is used at least for repositioning the sealed plastic pipe.

[0010] Preferably, the drive module includes a mounting base fixedly connected to the outer wall of one side of the workbench, and a servo motor is provided on the top of the mounting base. A transmission box is drivenly connected to the output shaft of the servo motor. Synchronizing rods are provided on both sides of the transmission box, and right-angle reducers are provided at the ends of the synchronizing rods.

[0011] Preferably, the transmission mechanism includes a bearing seat fixed on the outer wall of the top of the workbench, and the bearing seat is provided with a lead screw connected to the drive module, and the lead screw is threaded with a lead screw nut.

[0012] Preferably, a guide rail is provided on the outer wall of the top of the workbench, and a sliding saddle is slidably provided above the guide rail, the sliding saddle being fixed to the outer wall of the bottom of the lead screw nut.

[0013] Preferably, the telescopic assembly includes a cylinder, and a telescopic rod is inserted into the end of the cylinder, and an air pipe is provided above the cylinder.

[0014] Preferably, the heater includes a positioning plate, and a heating plate is provided on the outer wall of one end of the positioning plate.

[0015] Preferably, the positioning plate has a semi-circular structure, and two semi-circular positioning plates are fastened to the outer wall of the plastic pipe. The two heating plates form a hemispherical structure and are fastened to the end of the plastic pipe.

[0016] Preferably, the flipping frame includes a forward and reverse motor mounted on the outer wall of one side of the workbench, and a swing rod is mounted on the output shaft of the forward and reverse motor. The end of the swing rod is provided with a bracket located on the lower side of the plastic pipe. A second cylinder is mounted on the outer wall of the top of the swing rod, and a stop bar located on the upper side of the plastic pipe is mounted on the output shaft of the second cylinder.

[0017] In the above technical solution, the automatic heating and sealing device for polyethylene tubular film provided by this utility model has the following advantages:

[0018] 1. The drive module moves the transmission mechanism, changing the position of the heater. This allows for sealing of plastic pipes of varying lengths. The heater seals the pipes, solving the problem of wasted polyethylene (PE) film during automated packaging on production lines, which requires long pre-length packaging. On average, it saves 5-15 cm of film per package. 2. This device eliminates the need for adhesive tape seals, preventing them from coming off easily. 3. It simplifies the packaging process and reduces packaging costs. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0020] Figure 1 This is a structural schematic diagram of an embodiment of an automatic heating and sealing device for polyethylene tubular film according to the present invention.

[0021] Figure 2 This is a schematic diagram of the drive module and transmission mechanism provided in an embodiment of the automatic heating and sealing device for polyethylene tubular film according to this utility model.

[0022] Figure 3 This is a schematic diagram of the heater structure provided in an embodiment of an automatic heating and sealing device for polyethylene tubular film according to this utility model.

[0023] Figure 4 This is a schematic diagram of the flipping frame structure provided in an embodiment of the automatic heating and sealing device for polyethylene tubular film according to this utility model.

[0024] 1. Workbench; 2. Plastic pipe; 3. Drive module; 31. Mounting base; 32. Servo motor; 33. Transmission box; 34. Synchronizing rod; 35. Right angle reducer; 4. Transmission mechanism; 41. Bearing seat; 42. Guide rail; 43. Lead screw; 44. Lead screw nut; 45. Saddle; 5. Telescopic assembly; 51. Cylinder 1; 52. Telescopic rod; 53. Air pipe; 6. Heater; 61. Positioning plate; 62. Heating plate; 7. Tilting frame; 71. Forward and reverse motor; 72. Swing rod; 73. Cylinder 2; 74. Stop bar; 75. Bracket. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-4 As shown in the figure, an automatic heating and sealing device for polyethylene tubular film provided by this utility model includes a workbench 1, on which a plastic pipe 2 is placed. Drive modules 3 are provided on both sides of the top of the workbench 1, and transmission mechanisms 4 are provided on both sides of the top of the workbench 1. The drive modules 3 are used to drive the transmission mechanisms 4. Telescopic components 5 are provided on the transmission mechanisms 4, and heaters 6 are provided at the ends of the telescopic components 5. The telescopic components 5 are used to move the heaters 6 back and forth, and the heaters 6 are used to heat and shape the polyethylene tubular film at both ends of the plastic pipe 2. A flipping frame 7 is provided on one side of the workbench 1, which is used to reposition the sealed plastic pipe 2.

[0027] In this embodiment, a workbench 1 is included, on which a plastic pipe 2 is placed. A polyethylene film is wrapped around the plastic pipe 2 to seal it. A drive module 3 is provided on both sides of the top of the workbench 1, and a transmission mechanism 4 is provided on both sides of the top of the workbench 1. The drive module 3 is used to drive the transmission mechanism 4. A telescopic component 5 is provided on the transmission mechanism 4, and a heater 6 is provided at the end of the telescopic component 5. The telescopic component 5 is used to move the heater 6 back and forth. The heater 6 is used to heat and shape the polyethylene film at both ends of the plastic pipe 2. A flipping frame 7 is provided on one side of the workbench 1. The flipping frame 7 is used to move the sealed plastic pipe 2.

[0028] In one embodiment of this utility model, the drive module 3 includes a mounting base 31 fixedly connected to the outer wall of one side of the workbench 1, and a servo motor 32 is provided on the top of the mounting base 31. A transmission box 33 is drivenly connected to the output shaft of the servo motor 32. Synchronizing rods 34 are provided on both sides of the transmission box 33, and right-angle reducers 35 are provided at the ends of the synchronizing rods 34. When the servo motor 32 is started, it can drive the transmission box 33 to run, and the two synchronizing rods 34 drive the right-angle reducers 35 to run synchronously.

[0029] In another embodiment of this utility model, the transmission mechanism 4 includes a bearing seat 41 fixed on the top outer wall of the workbench 1, and a lead screw 43 connected to the drive module 3 is provided inside the bearing seat 41. The lead screw 43 is threaded with a lead screw nut 44. The lead screws 43 are symmetrically distributed on both sides of the top of the workbench 1. The two lead screws 43 are rotated synchronously by two right-angle reducers 35, which can drive the lead screw nut 44 to slide linearly, thereby changing the position of the telescopic component 5 and the heater 6.

[0030] A guide rail 42 is provided on the outer wall of the top of the workbench 1, and a sliding saddle 45 is slidably provided above the guide rail 42. The sliding saddle 45 is fixed on the outer wall of the bottom of the lead screw nut 44. When the lead screw 43 and the lead screw nut 44 move, the sliding saddle 45 slides on the guide rail 42 and plays a guiding role.

[0031] In another embodiment of the present invention, the telescopic component 5 includes a cylinder 51, and a telescopic rod 52 is inserted into the end of the cylinder 51. An air pipe 53 is provided above the cylinder 51. After the plastic pipe 2 is installed above the workbench 1, the cylinder 51 is activated to drive the telescopic rod 52 to extend, so that the heater 6 at the end of the telescopic component 5 is engaged.

[0032] In one embodiment of this utility model, the heater 6 includes a positioning plate 61, and a heating plate 62 is provided on the outer wall of one end of the positioning plate 61. The heating plate 62 is used to heat and shape the polyethylene tubular film, so that it is fixed to the outside of the plastic pipe 2, thereby realizing the packaging of the plastic pipe 2.

[0033] The heater 6 is connected to an electronically controlled heating system, which automatically heats the heater 6 to the set temperature and maintains the temperature.

[0034] The positioning plate 61 has a semi-circular structure. Two semi-circular positioning plates 61 are fastened to the outer wall of the plastic pipe 2. Two heating plates 62 form a hemispherical structure and are fastened to the end of the plastic pipe 2.

[0035] In another embodiment of this utility model, the flipping frame 7 includes a forward and reverse motor 71 mounted on the outer wall of one side of the workbench 1, and a swing rod 72 mounted on the output shaft of the forward and reverse motor 71. The end of the swing rod 72 is provided with a bracket 75 located below the plastic pipe 2. A cylinder 73 is mounted on the outer wall of the top of the swing rod 72, and a stop bar 74 located above the plastic pipe 2 is mounted on the output shaft of the cylinder 73. After sealing the plastic pipe 2, the forward and reverse motor 71 is started, driving the swing rod 72 to rotate 180 degrees. At the same time, the stop bar 74 and the bracket 75 are used to clamp and fix the plastic pipe 2. After flipping, the cylinder 73 retracts, and the plastic pipe 2 falls from the bracket 75 and enters the packaging side production line. Then the flipping frame 7 returns to its original position to continue packaging the next plastic pipe 2.

[0036] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An automatic heating and sealing device for polyethylene tubular film, comprising a workbench (1), characterized in that, A plastic pipe (2) is placed above the workbench (1); The workbench (1) is provided with drive modules (3) on both sides of the top, and the workbench (1) is provided with transmission mechanisms (4) on both sides of the top. The drive modules (3) are used to drive the transmission mechanisms (4) to run. The transmission mechanism (4) is provided with a telescopic component (5), and a heater (6) is provided at the end of the telescopic component (5). The telescopic component (5) is used at least for the back-and-forth movement of the heater (6), and the heater (6) is used at least for the heating and shaping of the polyethylene film at both ends of the plastic pipe (2). A flipping frame (7) is provided on one side of the workbench (1), and the flipping frame (7) is used at least for shifting the plastic pipe (2) after sealing.

2. The automatic heating and sealing device for polyethylene tubular film according to claim 1, characterized in that, The drive module (3) includes a mounting base (31) fixedly connected to the outer wall of one side of the workbench (1), and a servo motor (32) is provided on the top of the mounting base (31). A transmission box (33) is connected to the output shaft of the servo motor (32). Synchronous rods (34) are provided on both sides of the transmission box (33), and a right-angle reducer (35) is provided at the end of the synchronous rod (34).

3. The automatic heating and sealing device for polyethylene tubular film according to claim 1, characterized in that, The transmission mechanism (4) includes a bearing seat (41) fixed on the top outer wall of the workbench (1), and the bearing seat (41) is provided with a lead screw (43) connected to the drive module (3), and the lead screw (43) is threaded with a lead screw nut (44).

4. The automatic heating and sealing device for polyethylene tubular film according to claim 3, characterized in that, The workbench (1) is provided with a guide rail (42) on the outer wall of the top, and a slide saddle (45) is slidably provided above the guide rail (42). The slide saddle (45) is fixed on the outer wall of the bottom of the lead screw nut (44).

5. The automatic heating and sealing device for polyethylene tubular film according to claim 1, characterized in that, The telescopic assembly (5) includes a cylinder (51), and a telescopic rod (52) is inserted into the end of the cylinder (51). An air pipe (53) is provided above the cylinder (51).

6. The automatic heating and sealing device for polyethylene tubular film according to claim 1, characterized in that, The heater (6) includes a positioning plate (61), and a heating plate (62) is provided on the outer wall of one end of the positioning plate (61).

7. The automatic heating and sealing device for polyethylene tubular film according to claim 6, characterized in that, The positioning plate (61) is a semi-circular structure. The two semi-circular positioning plates (61) are fastened to the outer wall of the plastic pipe (2). The two heating plates (62) form a hemispherical structure and are fastened to the end of the plastic pipe (2).

8. The automatic heating and sealing device for polyethylene tubular film according to claim 1, characterized in that, The flipping frame (7) includes a forward and reverse motor (71) installed on the outer wall of one side of the workbench (1), and a swing rod (72) is installed on the output shaft of the forward and reverse motor (71). The end of the swing rod (72) is provided with a bracket (75) located on the lower side of the plastic pipe (2). A cylinder (73) is installed on the outer wall of the top of the swing rod (72), and a stop rod (74) located on the upper side of the plastic pipe (2) is installed on the output shaft of the cylinder (73).

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