Ultraviolet lamp for spooling conveying belt
By designing a rotation and adjustment mechanism on the winding conveyor belt, the angle and height of the ultraviolet lamp can be quickly and automatically adjusted, solving the problem of inconvenient adjustment in the existing technology and improving the recognition effect and applicability.
Patent Information
- Application Number
- CN202423009963.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing UV lamps on winding conveyor belts are inconvenient to adjust in terms of angle and height, which affects the identification effect and applicability.
A UV lamp for winding conveyor belts, including a rotating mechanism and an adjusting mechanism, was designed. The rotating mechanism enables angle adjustment, and the adjusting mechanism enables height adjustment. Combined with a motor and gear transmission system, it achieves rapid automatic adjustment of angle and height.
This improves the ease of use and applicability of ultraviolet lamps, facilitates sorting operations for cylinder transport workers, and expands the scope of application of ultraviolet lamps.
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Figure CN223619436U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile processing technology, and in particular to an ultraviolet lamp for winding conveyor belts. Background Technology
[0002] Winding is the first step in the pre-weaving preparation process. It involves processing the bobbins or skeins from the spinning department into bobbins that meet certain requirements on a winding machine. In the current textile processing, the completed winding bobbins need to be transported. During the transport process, in order to facilitate sorting by the bobbin transport workers, ultraviolet light can be used to distinguish between natural white and ultra-white yarn.
[0003] According to announcement number CN207275562, an automatic winding machine empty tube conveyor belt is disclosed. This technology discloses "including a base belt and baffles, the baffles being located on both sides of the base belt, a tube lifting clamp being provided on the base belt, and an anti-slip coating layer being provided on the base belt and the tube lifting clamp; the tube lifting clamp includes a tube lifting clamp body and a tube lifting clamp fixing plate, the tube lifting clamp fixing plate being fixed to the base belt; the tube lifting clamp body and the tube lifting clamp fixing plate being connected by a buckle, etc., which has the technical effect of using a detachable tube lifting clamp for convenient replacement, and using a suction panel to absorb surrounding fly waste and lint at any time."
[0004] Regarding the aforementioned technologies, the inventors believe that the angle of the UV lamps on existing winding conveyor belts is generally manually adjustable. When distinguishing between natural white and ultra-white yarn using UV lamps, the angle of the UV lamps also affects the identification effect. Furthermore, the lack of a rotating mechanism makes it inconvenient to quickly adjust the angle of the UV lamps. Secondly, the height of the UV lamps on existing winding conveyor belts is generally fixed. A fixed height limits the use of UV lamps, making it difficult to illuminate and identify yarns that are too large or too small. The lack of an adjustment mechanism also makes it inconvenient to adjust the height of the UV lamps according to actual needs. Utility Model Content
[0005] The purpose of this application is to provide a UV lamp for winding conveyor belts to improve the problems of inconvenience in quickly adjusting the angle of the UV lamp and inconvenience in adjusting the height of the UV lamp according to actual needs.
[0006] The ultraviolet lamp for winding conveyor belts provided in this application adopts the following technical solution:
[0007] An ultraviolet lamp for winding conveyor belts includes a connecting frame. The connecting frame has a first through groove, a second through groove, and two third through grooves inside. The inner walls of the two third through grooves are slidably connected to a base frame. The second through groove and the base frame are jointly provided with an adjustment mechanism. The first through groove and the inner wall of the connecting frame are jointly provided with a rotating mechanism. The top of the rotating mechanism is fixedly connected to the ultraviolet lamp body.
[0008] By adopting the above technical solution, the rotating mechanism facilitates the adjustment of the angle of the ultraviolet lamp, the adjusting mechanism facilitates the adjustment of the height of the ultraviolet lamp, and the use of a suitable orientation structure for the ultraviolet lamp facilitates sorting by the conveyor workers.
[0009] Optionally, the rotating mechanism includes a first support, one end of which is fixedly connected to the inner wall of one side of the first through groove. A first motor is fixedly connected to the top of the first support, and a worm gear is fixedly connected to the output end of the first motor. A worm wheel is meshed with the outer surface of the worm gear, and a long rod is fixedly connected to the middle of one end of the worm wheel. The end of the long rod facing away from the worm wheel passes through the inner wall of one side of the first through groove and is rotatably connected to the inner wall of one side of the connecting frame. A connecting plate is fixedly sleeved on the outer surface of the long rod, and the top end of the connecting plate is fixedly connected to the bottom end of the ultraviolet lamp body.
[0010] By adopting the above technical solution, the first motor is started, and the output end of the first motor drives the worm gear transmission, which in turn drives the worm wheel to rotate. The rotation of the worm wheel drives the long rod to rotate, and the rotation of the long rod drives the ultraviolet lamp body on the connecting plate to rotate, so that the angle of the ultraviolet lamp body can be quickly adjusted to facilitate the ultraviolet lamp to distinguish the yarn package.
[0011] Optionally, the adjustment mechanism includes a second support, one end of which is fixedly connected to the inner wall of one side of the second through groove. A second motor is fixedly connected to the top of the second support, and a first bevel gear is fixedly connected to the output end of the second motor. A second bevel gear is meshed with the outer surface of the first bevel gear. A round rod is rotatably connected to the upper inner wall of the second through groove, and the second bevel gear is fixedly sleeved on the outer surface of the round rod. The bottom end of the round rod passes through the lower inner wall of the second through groove and is fixedly connected to a lead screw. A threaded groove for use with the lead screw is opened on one side of the top of the base frame, and the outer surface of the lead screw is threadedly connected to the inner wall of the threaded groove.
[0012] By adopting the above technical solution, the second motor is started, and the output end of the second motor drives the first bevel gear to rotate. The rotation of the first bevel gear, in conjunction with the second bevel gear, causes the round rod to rotate. The rotation of the round rod drives the lead screw to rotate. The rotation of the lead screw, in conjunction with the threaded groove in the base frame, allows the height of the ultraviolet lamp to be adjusted, thereby improving the ease of use of the ultraviolet lamp structure.
[0013] Optionally, the lower inner wall of the base frame has two mounting holes.
[0014] By adopting the above technical solution, the mounting holes, in conjunction with the base frame, facilitate the installation of the UV lamp structure in a suitable position on the conveyor belt structure.
[0015] Optionally, both the base frame and the connecting frame are U-shaped.
[0016] By adopting the above technical solution, the use of the base frame and connecting frame can be facilitated.
[0017] Optionally, the outer surface thread of the worm wheel matches the outer surface thread of the worm, and the end of the worm away from the output end of the first motor is rotatably connected to the inner wall of one side of the first through groove.
[0018] By adopting the above technical solution, it is easy to match the worm and the worm wheel, and the first through groove can also play a role in positioning the worm when it rotates.
[0019] Optionally, a limiting groove is provided on both sides of the inner wall of one of the third through grooves, and a limiting block is slidably connected to both sides of the inner wall of the two limiting grooves. One end of the opposite face of the two limiting blocks is fixedly connected to both ends of the base frame.
[0020] By adopting the above technical solution, the limiting groove, in conjunction with the limiting block, serves to limit the movement of the base frame within the third through groove.
[0021] Optionally, the first bevel gear and the second bevel gear are arranged vertically, and the outer surface tooth shapes of the first bevel gear and the second bevel gear match.
[0022] By adopting the above technical solution, it is possible to facilitate the use of the first bevel gear and the second bevel gear to achieve the rotation of the first bevel gear to drive the rotation of the second bevel gear.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. This utility model, by setting a rotating mechanism, facilitates the rapid adjustment of the angle of the ultraviolet lamp, thereby improving the use of the ultraviolet lamp, making it easier for the cylinder transport workers to sort the lamps, and enhancing the practicality of the ultraviolet lamp structure.
[0025] 2. This utility model, by setting an adjustment mechanism, facilitates the adjustment of the height of the ultraviolet lamp according to actual needs, so as to expand the application range of the ultraviolet lamp structure and make the ultraviolet lamp more effective. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model.
[0027] Figure 2 This is a schematic diagram of the cross-sectional structure of this utility model.
[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the rotating mechanism of this utility model.
[0029] Figure 4 This is a schematic diagram of the cross-sectional structure of the adjustment mechanism of this utility model.
[0030] Figure 5 This is a utility model Figure 4 Enlarged schematic diagram of the structure at point A in the middle.
[0031] Figure 6 This is a schematic diagram of the adjustment mechanism of this utility model from another perspective.
[0032] In the diagram, 1. Connecting frame; 2. Rotating mechanism; 21. First motor; 22. First support; 23. Worm gear; 24. Worm wheel; 25. Long rod; 26. Connecting plate; 3. Adjusting mechanism; 31. Threaded groove; 32. Lead screw; 33. Second motor; 34. Second support; 35. Second bevel gear; 37. Round rod; 38. First bevel gear; 39. Limiting groove; 301. Limiting block; 4. UV lamp body; 5. Mounting hole; 6. Base frame; 7. Third through groove; 8. Second through groove; 9. First through groove. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1 -Appendix Figure 6 This application will be described in further detail below.
[0034] Example 1
[0035] An ultraviolet lamp for winding conveyor belts includes a connecting frame 1. The connecting frame 1 has a first through groove 9, a second through groove 8 and two third through grooves 7 inside. The inner walls of the two third through grooves 7 are slidably connected to a base frame 6, which serves as a support.
[0036] Two mounting holes 5 are provided on the lower inner wall of the base frame 6. The mounting holes 5 are used in conjunction with the base frame 6 to facilitate the installation of the ultraviolet lamp structure in a suitable position on the conveyor belt structure.
[0037] Both the base frame 6 and the connecting frame 1 are U-shaped, which facilitates their use.
[0038] The inner wall of the first channel 9 and the inner wall of the connecting frame 1 are both equipped with a rotating mechanism 2. The top of the rotating mechanism 2 is fixedly connected to the ultraviolet lamp body 4. The rotating mechanism 2 facilitates the adjustment of the angle of the ultraviolet lamp body 4. The ultraviolet lamp body 4 facilitates the irradiation of the conveyed yarn package, so as to distinguish the yarn package during the conveying process.
[0039] The rotating mechanism 2 includes a first support 22, one end of which is fixedly connected to the inner wall of one side of the first through groove 9, and a first motor 21 is fixedly connected to the top of the first support 22. The first support 22 supports the first motor 21, and the first motor 21 drives the rotating mechanism 2.
[0040] The output end of the first motor 21 is fixedly connected to the worm gear 23, which facilitates the output end of the first motor 21 to drive the worm gear 23 for transmission. The end of the worm gear 23 away from the output end of the first motor 21 is rotatably connected to the inner wall of one side of the first through groove 9. The first through groove 9 serves to position the worm gear 23 during transmission.
[0041] The outer surface of the worm 23 is meshed with a worm wheel 24, which facilitates the worm 23 to drive the worm wheel 24 to rotate. The outer surface thread of the worm wheel 24 matches the outer surface thread of the worm 23, which facilitates the use of the worm wheel 24 and the worm 23 together.
[0042] A long rod 25 is fixedly connected to the middle of one end of the worm gear 24, so that the rotation of the worm gear 24 can drive the long rod 25 to rotate. The end of the long rod 25 facing away from the worm gear 24 passes through one side of the inner wall of the first through groove 9 and is rotatably connected to one side of the inner wall of the connecting frame 1. At the same time, the connecting frame 1 plays the role of positioning one end of the long rod 25.
[0043] A connecting plate 26 is fixedly sleeved on the outer surface of the long rod 25, which facilitates the rotation of the long rod 25 to drive the connecting plate 26 to rotate. The top of the connecting plate 26 is fixedly connected to the bottom of the ultraviolet lamp body 4. The rotation of the connecting plate 26 drives the ultraviolet lamp body 4 to rotate, so that the ultraviolet lamp body 4 rotates to a suitable operating angle.
[0044] The second channel 8 and the base frame 6 are both equipped with an adjustment mechanism 3, which is used to adjust the height of the ultraviolet lamp body 4.
[0045] The adjustment mechanism 3 includes a second support 34. One end of the second support 34 is fixedly connected to the inner wall of one side of the second through groove 8. A second motor 33 is fixedly connected to the top of the second support 34. The second support 34 serves to support the second motor 33, and the second motor 33 serves to drive the adjustment mechanism 3.
[0046] The output end of the second motor 33 is fixedly connected to the first bevel gear 38, so that the output end of the second motor 33 can drive the first bevel gear 38 to rotate. The outer surface of the first bevel gear 38 is meshed with the second bevel gear 35, and the rotation of the first bevel gear 38 drives the second bevel gear 35 to rotate.
[0047] The first bevel gear 38 and the second bevel gear 35 are arranged vertically, and the outer surface tooth shapes of the first bevel gear 38 and the second bevel gear 35 match, so as to facilitate the use of the first bevel gear 38 and the second bevel gear 35 in cooperation.
[0048] A round rod 37 is rotatably connected to the upper inner wall of the second through groove 8, and a second bevel gear 35 is fixedly sleeved on the outer surface of the round rod 37, so that the second bevel gear 35 can rotate to drive the round rod 37 to rotate.
[0049] The bottom end of the round rod 37 passes through the lower inner wall of the second through groove 8 and is fixedly connected to the lead screw 32, so that the round rod 37 can rotate to drive the lead screw 32 to rotate.
[0050] The top side of the base frame 6 is provided with a threaded groove 31 for use with the lead screw 32, and the outer surface of the lead screw 32 is threadedly connected to the inner wall of the threaded groove 31. The rotation of the lead screw 32 in use with the threaded groove 31 causes the base frame 6 to move in the third through groove 7, thereby adjusting the height of the ultraviolet lamp body 4.
[0051] One of the third through grooves 7 has limit grooves 39 on both sides of its inner wall, and the inner walls of both limit grooves 39 are slidably connected to limit blocks 301. One end of the opposite side of the two limit blocks 301 is fixedly connected to the two ends of the base frame 6. The limit grooves 39 and the limit blocks 301 are used to limit the movement of the base frame 6 in the third through groove 7.
[0052] Working principle: First, the UV lamp structure is installed on the conveyor belt structure at a suitable position through the mounting hole 5 and the base frame 6.
[0053] Then, by adjusting mechanism 3, the second motor 33 is started. The output end of the second motor 33 drives the first bevel gear 38 to rotate. The rotation of the first bevel gear 38 drives the second bevel gear 35 to rotate. The rotation of the second bevel gear 35 drives the round rod 37 to rotate.
[0054] The rotation of the round rod 37 drives the lead screw 32 to rotate. The rotation of the lead screw 32, in conjunction with the threaded groove 31, causes the base frame 6 to move within the third through groove 7.
[0055] At the same time, the limiting groove 39, together with the limiting block 301, serves to limit the movement of the base frame 6 in the third through groove 7, and adjust the UV lamp body 4 to a suitable operating height.
[0056] Next, the first motor 21 is started by rotating mechanism 2. The output end of the first motor 21 drives the worm gear 23 to drive the worm wheel 24 to rotate. The rotation of the worm wheel 24 drives the long rod 25 to rotate.
[0057] The rotation of the long rod 25 drives the connecting plate 26 to rotate, and the rotation of the connecting plate 26 drives the ultraviolet lamp body 4 to rotate, so that the ultraviolet lamp body 4 rotates to a suitable operating angle. At the same time, the ultraviolet lamp body 4 irradiates the conveyed yarn cones, and the yarn cones can be distinguished by observing the color change of the yarn.
[0058] The embodiments described in this specific implementation are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A UV lamp for winding conveyor belts, comprising a connecting frame (1), characterized in that: The connecting frame (1) has a first through groove (9), a second through groove (8) and two third through grooves (7) inside. The inner walls of the two third through grooves (7) are slidably connected to the base frame (6). The second through groove (8) and the base frame (6) are jointly provided with an adjustment mechanism (3). The first through groove (9) and the inner wall of the connecting frame (1) are jointly provided with a rotating mechanism (2). The top of the rotating mechanism (2) is fixedly connected to the ultraviolet lamp body (4). The rotating mechanism (2) includes a first support (22), one end of which is fixedly connected to the inner wall of the first through groove (9), a first motor (21) is fixedly connected to the top of the first support (22), and a worm (23) is fixedly connected to the output end of the first motor (21). A worm wheel (24) is meshed with the outer surface of the worm (23), and a long rod (25) is fixedly connected to the middle of one end of the worm wheel (24). The end of the long rod (25) facing away from the worm wheel (24) passes through the inner wall of the first through groove (9) and is rotatably connected to the inner wall of the connecting frame (1). A connecting plate (26) is fixedly sleeved on the outer surface of the long rod (25), and the top end of the connecting plate (26) is fixedly connected to the bottom end of the ultraviolet lamp body (4). The adjustment mechanism (3) includes a second support (34), one end of which is fixedly connected to the inner wall of the second through groove (8). A second motor (33) is fixedly connected to the top of the second support (34), and a first bevel gear (38) is fixedly connected to the output end of the second motor (33). A second bevel gear (35) is meshed with the outer surface of the first bevel gear (38). A round rod (37) is rotatably connected to the upper inner wall of the second through groove (8), and the second bevel gear (35) is fixedly sleeved on the outer surface of the round rod (37). The bottom end of the round rod (37) penetrates the lower inner wall of the second through groove (8) and is fixedly connected to a lead screw (32). A threaded groove (31) for use with the lead screw (32) is opened on one side of the top of the base frame (6), and the outer surface of the lead screw (32) is threadedly connected to the inner wall of the threaded groove (31).
2. The ultraviolet lamp for winding conveyor belts as described in claim 1, characterized in that: The lower inner wall of the base frame (6) has two mounting holes (5).
3. The ultraviolet lamp for winding conveyor belts as described in claim 1, characterized in that: Both the base frame (6) and the connecting frame (1) are U-shaped.
4. The ultraviolet lamp for winding conveyor belts as described in claim 1, characterized in that: The outer surface thread of the worm wheel (24) matches the outer surface thread of the worm (23), and the end of the worm (23) away from the output end of the first motor (21) is rotatably connected to the inner wall of one side of the first through groove (9).
5. The ultraviolet lamp for winding conveyor belts as described in claim 1, characterized in that: One of the third through grooves (7) has a limiting groove (39) on both sides of its inner wall, and the two limiting grooves (39) are slidably connected to the two sides of their inner walls, and one end of the opposite side of the two limiting blocks (301) is fixedly connected to the two ends of the base frame (6).
6. The ultraviolet lamp for winding conveyor belts as described in claim 1, characterized in that: The first bevel gear (38) and the second bevel gear (35) are arranged vertically, and the outer surface tooth shapes of the first bevel gear (38) and the second bevel gear (35) are matched.