Bagged cement car loader

By designing a conveyor belt and pusher plate, combined with gear and rack transmission and an electromagnet release structure, efficient and large-volume cement loading is achieved, solving the problems of low loading efficiency and easy damage to packaging bags in existing loading machines, and improving loading neatness and safety.

CN223619668UActive Publication Date: 2025-12-02BAYANNUR TUANYANG CEMENT CO LTD
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Patent Information

Application Number
CN202520057170.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-02
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing cement loading machines have low loading efficiency, especially when the truck has a large load capacity. The robotic arm is inefficient at grabbing bagged cement and is prone to damaging the packaging bags.

Method used

The system employs a conveyor belt and pusher plate structure, with the pusher plate sliding in the same direction as the conveyor belt. The pusher plate slides and resets to transfer cement into the truck bed. Combined with gear and rack transmission and an electromagnet release structure, it achieves neat loading of large quantities of cement.

Benefits of technology

It improved loading efficiency and neatness, reduced the damage rate of packaging bags, and enhanced the safety and efficiency of the loading process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement packaging and transportation, in particular to a bagged cement car loader which comprises an installation frame, a car loading structure is arranged on the inner side of the installation frame and comprises a motor, the motor is installed on the side face of the installation frame, the end of the motor is fixedly connected with a driving shaft through a coupler, and the end of the driving shaft is fixedly connected with a hydraulic cylinder. A plurality of supporting rollers are rotatably connected between the mounting frames, the driving shaft and the supporting rollers are sleeved with a conveying belt, guide grooves are formed in the inner sides of the mounting frames, the mounting frames are slidably connected with pushing plates through the guide grooves, abutting plates are fixedly connected to the inner sides of the mounting frames, and the bottom sides of the abutting plates are slidably connected with the pushing plates. The end part of the mounting frame is fixedly connected with a bearing frame, and the bottom side of the mounting frame is in sliding connection with the bearing frame; the pushing plate and the top side of the conveying belt slide in the same direction, conveyed bagged cement can be transferred into the car hopper at a time, and large-batch cement loading can be carried out at a time.
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Description

Technical Field

[0001] This utility model relates to a cement loading machine, specifically a bagged cement loading machine, belonging to the field of cement packaging and transportation technology. Background Technology

[0002] Cement is an indispensable material in modern construction engineering. A large amount of cement is used in the construction process. The bagged cement that has been produced and packaged usually needs to be transported by truck. Cement loading machines are a type of equipment used to load bagged cement onto trucks. This saves labor costs and avoids operators being directly exposed to cement dust while handling the cement, thus improving loading efficiency.

[0003] Existing cement loading machines typically use robotic arms to load bagged cement, but can only grab a small amount of cement at a time. When the truck's load capacity is large, the loading efficiency is still low. At the same time, the robotic arm may damage the packaging bags when grabbing the cement. Utility Model Content

[0004] The purpose of this utility model is to provide a bagged cement loading machine to solve the above problems. After the cement is transported by the conveyor belt, a pusher plate is provided on the bottom side of the conveyor belt. The pusher plate slides in the same direction as the top side of the conveyor belt. At this time, the cement on the conveyor belt will fall onto the pusher plate on the bottom side. Finally, the pusher plate is slid back to its original position, and the bagged cement is transferred into the truck bed at one time by the contact plate, realizing the loading of a large amount of cement at one time and improving loading efficiency.

[0005] This utility model achieves the above-mentioned objectives through the following technical solution: a bagged cement loading machine includes a mounting frame, a loading structure on the inner side of the mounting frame, a motor on the side of the mounting frame, a drive shaft fixedly connected to the end of the motor via a coupling, multiple support rollers rotatably connected between the mounting frames, a conveyor belt sleeved on the drive shaft and the multiple support rollers, a guide groove on the inner side of the mounting frame, a push plate slidably connected to the mounting frame via the guide groove, an abutment plate fixedly connected to the inner side of the mounting frame, the bottom side of the abutment plate slidably connected to the push plate, a bearing frame fixedly connected to the end of the mounting frame, the bottom side of the mounting frame slidably connected to the bearing frame, and a release structure on the inner side of the push plate.

[0006] Preferably, a guide plate is fixedly connected to the bottom side of the push plate, and the guide plate is arranged at an angle.

[0007] Preferably, the inner side of the push plate is provided with a rack, and the side of the mounting bracket is rotatably connected with a gear, which meshes with the rack provided on the same side.

[0008] Preferably, a first pulley is fixedly connected to the end of the drive shaft, a second pulley is fixedly connected to the end of the gear, and a transmission belt is sleeved between the first pulley and the second pulley.

[0009] Preferably, the release structure includes a first spring, the rack is slidably connected to the push plate, and the top side of the rack is fixedly connected to the push plate with the first spring.

[0010] Preferably, a slanted panel is fixedly connected to the side of the rack, and the bottom side of the slanted panel is provided with a slanted surface structure.

[0011] Preferably, the bottom side of the inclined panel is provided with a lifting plate, the top side of the lifting plate is provided with an inclined surface structure, and the lifting plate and the inclined panel are slidably connected by the inclined surface.

[0012] Preferably, the lifting plate is slidably connected to the mounting frame, and a second spring is fixedly connected between the end of the lifting plate and the mounting frame.

[0013] Preferably, an iron block is fixedly connected to the end of the lifting plate, the iron block is slidably connected to the mounting frame, and an electromagnet is installed at the end of the mounting frame.

[0014] The beneficial effects of this utility model are as follows: A pusher plate is provided on the bottom side of the conveyor belt. The pusher plate slides in the same direction as the top surface of the conveyor belt, so that the bagged cement on the surface of the conveyor belt falls neatly onto the pusher plate in sequence. After all the bagged cement on the conveyor belt has been transferred, the end of the pusher plate will slide along the support frame to the front end of the truck bed and slide back to its original position. At this time, the abutment plate on the inner side of the mounting frame will push the bagged cement on the surface of the pusher plate until the bagged cement on the pusher plate falls into the truck bed and spreads out in a layer. This completes one round of bagged cement loading process. Due to the large loading capacity at one time, the loading efficiency is high, while ensuring the neatness of the bagged cement loading. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 for Figure 1 The diagram shows the connection structure between the mounting frame and the conveyor belt.

[0017] Figure 3 for Figure 2 The diagram shows an enlarged view of part A.

[0018] Figure 4 for Figure 1 The diagram shows the connection structure between the support frame and the load-bearing frame.

[0019] Figure 5 for Figure 1 The diagram shows the connection structure between the mounting bracket and the motor.

[0020] Figure 6 for Figure 5 The diagram shows an enlarged view of part B.

[0021] Figure 7 for Figure 5 The diagram shows an enlarged view of section C.

[0022] In the diagram: 1. Mounting frame; 2. Loading structure; 201. Motor; 202. Conveyor belt; 203. Push plate; 204. Bearing frame; 205. Drive shaft; 206. First pulley; 207. Transmission belt; 208. Second pulley; 209. Gear; 210. Rack; 211. Guide plate; 212. Contact plate; 213. Guide groove; 214. Support roller; 3. Release structure; 301. Inclined panel; 302. First spring; 303. Lifting plate; 304. Second spring; 305. Iron block; 306. Electromagnet. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-7 As shown, a bagged cement loading machine includes a mounting frame 1. A loading structure 2 is provided on the inner side of the mounting frame 1. The loading structure 2 includes a motor 201. The motor 201 is mounted on the side of the mounting frame 1. A drive shaft 205 is fixedly connected to the end of the motor 201 via a coupling. Multiple support rollers 214 are rotatably connected between the mounting frames 1. A conveyor belt 202 is sleeved on the drive shaft 205 and the multiple support rollers 214. A guide groove 213 is provided on the inner side of the mounting frame 1. A pusher plate 203 is slidably connected to the mounting frame 1 via the guide groove 213. An abutment plate 212 is fixedly connected to the inner side of the mounting frame 1. The bottom side of the abutment plate 212 is slidably connected to the pusher plate 203. A support frame 204 is fixedly connected to the end of the mounting frame 1. The bottom side of the mounting frame 1 is slidably connected to the support frame 204. A release structure 3 is provided on the inner side of the pusher plate 203.

[0025] As a technical optimization of this utility model, a guide plate 211 is fixedly connected to the bottom side of the push plate 203. The guide plate 211 is obliquely arranged. The guide plate 211 facilitates a smoother flow of bagged cement from the push plate 203 into the truck bed, while reducing damage to the bagged cement during the fall. A rack 210 is provided on the inner side of the push plate 203. A gear 209 is rotatably connected to the side of the mounting bracket 1. The gear 209 meshes with the rack 210 on the same side. A first pulley 206 is fixedly connected to the end of the drive shaft 205, and a... The second pulley 208, and the transmission belt 207 are sleeved between the first pulley 206 and the second pulley 208. In order to ensure the consistency of movement between the push plate 203 and the conveyor belt 202, and thus ensure the neatness of the bagged cement loading, when the motor 201 drives the drive shaft 205 to rotate, the end of the drive shaft 205 will drive the gear 209 through the first pulley 206, the second pulley 208 and the transmission belt 207. The gear 209 meshes with the rack 210 on the inner side of the push plate 203, thereby driving the push plate 203 and the conveyor belt 202 to move simultaneously, which facilitates the sliding out and resetting of the push plate 203.

[0026] As a technical optimization of this utility model, the release structure 3 includes a first spring 302. The rack 210 is slidably connected to the push plate 203. The first spring 302 is fixedly connected between the top side of the rack 210 and the push plate 203. An inclined plate 301 is fixedly connected to the side of the rack 210. The bottom side of the inclined plate 301 has an inclined structure. The bottom side of the inclined plate 301 has a lifting plate 303. The top side of the lifting plate 303 has an inclined structure. The lifting plate 303 and the inclined plate 301 are slidably connected via the inclined surface. The lifting plate 303 is slidably connected to the mounting frame 1. A second spring 304 is fixedly connected between the end of the lifting plate 303 and the mounting frame 1. An iron block 305 is fixedly connected to the end of the lifting plate 303. The iron block 305 is slidably connected to the mounting frame 1. An electromagnet 306 is installed at the end of the mounting frame 1. Since initially... To transport bagged cement via conveyor belt 202, an electromagnet 306 is installed at the end of the pusher plate 203 to ensure the bottom pusher plate 203 remains stationary. Connecting the electromagnet 306 to an external power source causes it to attract the iron block 305 at the end of the lifting plate 303, causing the lifting plate 303 to slide. Through the inclined structure on the top side of the lifting plate 303, the sliding of the lifting rod causes the inclined plate 301 and rack 210 to slide upwards, thus disengaging the rack 210 from the gear 209. This allows the conveyor belt 202 to rotate independently during the bagged cement transport phase. After the conveyor belt 202 has completed transporting the bagged cement, the operator can disconnect the electromagnet 306, causing the second spring 304 of the lifting rod to reset, thus re-engaging the rack 210 with the gear 209 and performing subsequent loading operations.

[0027] In use, this utility model firstly has a conveyor belt 202 for conveying bagged cement located between the mounting frames 1. After electrically connecting the motor 201 to an external power source and starting the motor 201, the conveyor belt 202 rotates around the drive shaft 205 and multiple sets of support rollers 214. After conveying a corresponding number of bagged cements according to the size of the truck bed, the conveyor belt 202 continues to rotate. A pusher plate 203 is located on the bottom side of the conveyor belt 202. The pusher plate 203 slides in the same direction as the top surface of the conveyor belt 202, so that the bagged cements on the surface of the conveyor belt 202 fall neatly onto the pusher plate 203 in sequence. To ensure the consistency of movement between the pusher plate 203 and the conveyor belt 202, thereby ensuring... To ensure the neatness of the bagged cement loading, when the motor 201 drives the drive shaft 205 to rotate, the end of the drive shaft 205 drives the gear 209 through the first pulley 206, the second pulley 208, and the transmission belt 207. The gear 209 meshes with the rack 210 on the inner side of the push plate 203, thereby driving the push plate 203 and the conveyor belt 202 to move simultaneously, facilitating the sliding and resetting of the push plate 203. After all the bagged cement on the conveyor belt 202 has been transferred, the end of the push plate 203 slides along the support frame 204 to the front end of the truck bed, resetting the push plate 203. At this time, the abutment plate 212 on the inner side of the mounting frame 1 will abut the push plate 203. The bagged cement on the surface is pushed until it falls onto the pusher plate 203 and spreads evenly in the truck bed, thus completing one round of bagged cement loading. The guide plate 211 at the end of the pusher plate 203 ensures a smoother drop of the bagged cement into the truck bed, reducing damage from the fall. The large loading capacity at one time results in high loading efficiency and ensures the neatness of the bagged cement loading. Furthermore, since the bagged cement is initially transported via the conveyor belt 202, an electromagnet 306 is installed at the end of the pusher plate 203 to keep it stationary. The electromagnet 306 is connected to… When powered by an external power source, the electromagnet 306 attracts the iron block 305 at the end of the lifting plate 303, causing the lifting plate 303 to slide. Through the inclined structure on the top side of the lifting plate 303, the sliding of the lifting rod will drive the inclined plate 301 and the rack 210 to slide to the top, thereby disengaging the rack 210 from the gear 209. This allows the conveyor belt 202 to rotate independently during the bagged cement conveying stage. After the conveyor belt 202 has finished conveying the bagged cement, the operator can cut off the power supply to the electromagnet 306, causing the second spring 304 of the lifting rod to reset under its traction, thereby re-engaging the rack 210 with the gear 209 and performing subsequent loading operations.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A bagged cement loading machine, comprising a mounting frame (1), characterized in that: The mounting frame (1) has a loading structure (2) on its inner side. The loading structure (2) includes a motor (201). The motor (201) is mounted on the side of the mounting frame (1). The end of the motor (201) is fixedly connected to a drive shaft (205) via a coupling. Multiple support rollers (214) are rotatably connected between the mounting frames (1). A conveyor belt (202) is sleeved on the drive shaft (205) and the multiple support rollers (214). The inner side of the mounting frame (1) has an opening. The mounting bracket (1) is slidably connected to a push plate (203) via a guide groove (213). An abutment plate (212) is fixedly connected to the inner side of the mounting bracket (1). The bottom side of the abutment plate (212) is slidably connected to the push plate (203). A support frame (204) is fixedly connected to the end of the mounting bracket (1). The bottom side of the mounting bracket (1) is slidably connected to the support frame (204). A release structure (3) is provided on the inner side of the push plate (203).

2. The bagged cement loading machine according to claim 1, characterized in that: A guide plate (211) is fixedly connected to the bottom side of the push plate (203), and the guide plate (211) is arranged at an angle.

3. The bagged cement loading machine according to claim 1, characterized in that: The inner side of the push plate (203) is provided with a rack (210), and the side of the mounting bracket (1) is rotatably connected with a gear (209), and the gear (209) meshes with the rack (210) provided on the same side.

4. A bagged cement loading machine according to claim 3, characterized in that: The end of the drive shaft (205) is fixedly connected to a first pulley (206), the end of the gear (209) is fixedly connected to a second pulley (208), and a transmission belt (207) is sleeved between the first pulley (206) and the second pulley (208).

5. A bagged cement loading machine according to claim 3, characterized in that: The release structure (3) includes a first spring (302), the rack (210) is slidably connected to the push plate (203), and the first spring (302) is fixedly connected between the top side of the rack (210) and the push plate (203).

6. A bagged cement loading machine according to claim 5, characterized in that: The rack (210) is fixedly connected to a slanted panel (301) on its side, and the bottom side of the slanted panel (301) is provided with a slanted structure.

7. A bagged cement loading machine according to claim 6, characterized in that: The bottom side of the inclined panel (301) is provided with a lifting plate (303), and the top side of the lifting plate (303) is provided with an inclined surface structure. The lifting plate (303) and the inclined panel (301) are slidably connected by the inclined surface.

8. A bagged cement loading machine according to claim 7, characterized in that: The lifting plate (303) is slidably connected to the mounting frame (1), and a second spring (304) is fixedly connected between the end of the lifting plate (303) and the mounting frame (1).

9. A bagged cement loading machine according to claim 8, characterized in that: An iron block (305) is fixedly connected to the end of the lifting plate (303), and the iron block (305) is slidably connected to the mounting frame (1). An electromagnet (306) is installed at the end of the mounting frame (1).