Bar feeding device
By designing a bar stock feeding device, which utilizes a material distribution wheel and a power module to achieve automated bar stock transfer, the problems of time-consuming and labor-intensive traditional manual feeding and damage to bar stock by existing equipment are solved, thereby improving transfer efficiency and safety and reducing the defect rate.
Patent Information
- Application Number
- CN202423177296.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional manual feeding methods are time-consuming, labor-intensive, and have a low safety factor. Existing automated equipment has high requirements for bar stock transfer and strict synchronization requirements, which can easily damage the bar stock.
Design a bar stock feeding device, including a hopper, a distribution wheel, a power module, and an output mechanism. The bar stock is picked up through the U-shaped groove of the distribution wheel and transferred to the output mechanism under the drive of the power module. An arc plate is used to prevent the bar stock from being thrown out. The speed is controlled by a motor to achieve automated and rapid transfer.
It enables automated and rapid transfer of bar stock, improving efficiency and safety, reducing bar stock damage, and lowering the defect rate of subsequent processes.
Smart Images

Figure CN223619672U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic conveying equipment technology, specifically a bar stock feeding device. Background Technology
[0002] Chalcogenide glasses are amorphous materials formed based on chalcogen elements (including sulfur, selenium, and tellurium). They have excellent infrared transmittance, low thermo-optic coefficient, good thermal stability and chemical stability, and are considered ideal infrared lens materials. Currently, chalcogenide glass lenses have been widely used in infrared thermal imaging systems, playing an important role in infrared temperature measurement, security monitoring, law enforcement search and rescue, national defense security and other fields.
[0003] The current manufacturing process for chalcogenide glass rods involves first producing large-diameter rods, followed by smaller-diameter rods. To improve precision, the rods are often ground to obtain the specified dimensions. Traditionally, the rods are manually fed to the grinding wheel of a machine. Once the product flows out from the other end of the wheel, the operator catches the rod by hand. This traditional feeding method is clearly time-consuming, labor-intensive, and has a low safety factor. Therefore, automated rod feeding has become crucial for improving production efficiency.
[0004] CN218173642U discloses a round bar feeder, including a frame, a feeding conveyor belt, a distributing conveyor belt, and multiple discharge wheels. The feeding conveyor belt, the distributing conveyor belt, and the discharge wheels are mounted on the frame. The distributing conveyor belt is vertically arranged between the feeding conveyor belt and the discharge wheels. The conveying end of the feeding conveyor belt extends to the distributing conveyor belt. A trough is provided between the feeding conveyor belt and the distributing conveyor belt. The trough extends downward at an incline to the lower part of the distributing conveyor belt. Multiple hooks are provided on the feeding conveyor belt. The feeding conveyor belt is used to convey round bars to the trough. The distributing conveyor belt uses the hooks to pick up the round bars in the trough and convey them to the discharge wheels.
[0005] The aforementioned patent uses a material distribution conveyor belt with hooks to transfer round bars from the feeding conveyor belt. This requires a high degree of mechanical coordination between the feeding conveyor belt and the material distribution conveyor belt, necessitating synchronous rotation of both. Utility Model Content
[0006] To solve the above-mentioned technical problems, this utility model provides a bar stock feeding device. This device not only realizes automated interval transfer of bar stock, but also the transfer process is fast and will not damage the bar stock.
[0007] The technical solution of this utility model is:
[0008] A bar stock feeding device includes a hopper for holding bar stock, an output mechanism for conveying bar stock to the next process, and a transfer mechanism for transferring bar stock to the output mechanism. The bottom of the hopper is provided with a discharge port that matches the size of the bar stock. The transfer mechanism includes a distribution wheel provided at the discharge port and a power module for driving the distribution wheel to rotate. The outer periphery of the distribution wheel is provided with multiple U-shaped grooves that can accommodate bar stock.
[0009] When the U-shaped trough rotates to the discharge port, a bar is collected; when the U-shaped trough rotates to the output mechanism, the bar on it is transferred to the output mechanism.
[0010] In the above-mentioned bar stock feeding device, the output mechanism includes a receiving plate and a conveying module; the receiving plate is arranged at an inclination with one end located at the conveying module and the other end located at the material distribution wheel, and is used to transfer the bar stock on the U-shaped groove of the material distribution wheel to the conveying module.
[0011] In the above-mentioned bar stock feeding device, the transfer mechanism further includes an arc-shaped plate; the arc-shaped plate is disposed on one side of the material distribution wheel and is used to prevent the bar stock on the U-shaped groove from being thrown out due to rotation.
[0012] In the above-mentioned bar stock feeding device, the power module includes a first motor, a driving wheel that is driven by the first motor, and a driven wheel that is driven by the driving wheel; the driven wheel is driven by the material distribution wheel.
[0013] In the above-mentioned bar stock feeding device, the bottom of the hopper is inclined towards the discharge port.
[0014] In the above-mentioned bar stock feeding device, the hopper is a right-angled trapezoidal structure that is wider at the top and narrower at the bottom, with the upper end being an open side used to replenish bar stock; the discharge port is located on one side of the bottom of the hopper.
[0015] In the above-mentioned bar stock feeding device, the conveying module includes a conveyor belt and a second motor for driving the conveyor belt.
[0016] The above-mentioned bar stock feeding device also includes a controller; the controller is used to adjust the transfer speed of the bar stock.
[0017] The above-mentioned bar stock feeding device also includes a frame; the output mechanism is mounted on the frame; a support base is mounted on the frame; and the hopper and transfer mechanism are mounted on the support base.
[0018] One of the above-described technical solutions of this utility model has at least one of the following advantages or beneficial effects:
[0019] The transfer mechanism of this invention obtains bar stock from the discharge port of the hopper through the U-shaped groove on the distribution wheel, and then transfers the bar stock to the output mechanism at intervals under the drive of the power module. The entire transfer process is fast and convenient. The staff only needs to put the bar stock into the hopper, which significantly improves the efficiency and safety of the transfer. At the same time, the entire transfer process has little impact on the bar stock and will not damage the bar stock, thereby reducing the defect rate of subsequent processes. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of Embodiment 1 of the present invention;
[0021] Figure 2 This is a cross-sectional schematic diagram of Embodiment 1 of the present invention;
[0022] Figure 3 This is a rear view of Embodiment 1 of the present invention;
[0023] Figure 4 This is a top view of Embodiment 1 of the present invention.
[0024] The correspondence between the labels in the diagram is as follows:
[0025] 1. Hopper; a. Bar stock; b. Discharge port;
[0026] Transfer mechanism 2; material distribution wheel 21; power module 22; first motor 221; driving wheel 222; driven wheel 223; synchronous belt 224; arc plate 23; U-shaped groove c;
[0027] Output mechanism 3; receiving plate 31; conveying module 32; conveyor belt 321; second motor 322; baffle 323.
[0028] Controller 4; rack 5; support base 51. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1
[0031] refer to Figures 1-4A bar stock feeding device includes a hopper 1 for placing bar stock a, an output mechanism 3 for conveying bar stock a to the next process, and a transfer mechanism 2 for transferring bar stock a to the output mechanism 3. The bottom of the hopper 1 is provided with a discharge port b that matches the size of bar stock a. The transfer mechanism 2 includes a distribution wheel 21 disposed at the discharge port b and a power module 22 for driving the distribution wheel 21 to rotate. The outer periphery of the distribution wheel 21 is provided with a plurality of U-shaped grooves c that can accommodate bar stock a.
[0032] When the U-shaped groove c rotates to the discharge port b, a bar a is obtained; when the U-shaped groove c rotates to the output mechanism 3, the bar a on it is transferred to the output mechanism 3.
[0033] In practical applications, the staff neatly arranges the bar stock a in the hopper 1, and then drives the device. The distribution wheel 21 starts to rotate, and the bar stock a in the hopper 1 falls from the drop port b into the U-shaped groove c of the distribution wheel 21. Driven by the power module 22, the U-shaped groove c carries the bar stock a to the output mechanism 3 and releases the bar stock a, thereby realizing the transfer.
[0034] In this embodiment, the transfer mechanism 2 obtains bar stock a from the discharge port b of the hopper 1 through the U-shaped groove c on the distribution wheel 21, and then transfers the bar stock a to the output mechanism 3 at intervals under the drive of the power module 22. The entire transfer process is fast and convenient. The staff only needs to put the bar stock a into the hopper 1, which significantly improves the efficiency and safety of the transfer. At the same time, the entire transfer process has little impact on the bar stock a and will not damage the bar stock a, thereby reducing the defect rate of subsequent processes.
[0035] In this embodiment, specifically, the output mechanism 3 includes a receiving plate 31 and a conveying module 32; the receiving plate 31 is arranged at an angle with one end located at the conveying module 32 and the other end located at the material distribution wheel 21, and is used to transfer the bar material a on the U-shaped groove c of the material distribution wheel 21 to the conveying module 32.
[0036] In practical applications, it should be noted that the higher end of the receiving plate 31 should be located in the lower half of the material distribution wheel 21, so that the bar stock a falls onto the receiving plate 31 due to its own weight. In addition, in order to avoid damaging the bar stock a, the tilt angle of the receiving plate 31 should not be too large, preferably less than 30°.
[0037] In this embodiment, more specifically, the transfer mechanism 2 further includes an arc plate 23; the arc plate 23 is disposed on one side of the material distribution wheel 21 and is used to prevent the bar material a on the U-shaped groove c from being thrown out due to rotation.
[0038] In practical applications, the arc plate 23 is set on the upper half of the material distribution wheel 21 to close the U-shaped groove c, so that it will not be thrown out of the material distribution wheel 21 due to rotation, and the bar a is just separated from the material distribution wheel 21 at the receiving plate 31.
[0039] In a preferred embodiment, the power module 22 includes a first motor 221, a driving wheel 222 driven by the first motor 221, and a driven wheel 223 driven by the driving wheel 222; the driven wheel 223 is driven by the material distribution wheel 21. In a further preferred embodiment, the driving wheel 222 and the driven wheel 223 are driven by a synchronous belt 224. Of course, this embodiment does not limit the transmission method of the material distribution wheel 21; other transmission methods used by those skilled in the art to drive the material distribution wheel 21 to rotate should also be within the scope of protection of this embodiment.
[0040] In practical applications, the bottom of the hopper 1 is inclined towards the discharge port b. As a preferred embodiment, the hopper 1 is a right-angled trapezoidal structure that is wider at the top and narrower at the bottom, with the upper end being an open side for workers to replenish the bar stock a; the discharge port b is located on one side of the bottom of the hopper 1.
[0041] Under the above-mentioned preferred conditions, the bar stock a in the hopper 1 can fall one by one from the discharge port b due to its own weight, and the discharge port b set on one side can prevent two bar stock a from blocking the discharge port b.
[0042] In this embodiment, specifically, the conveying module 32 includes a conveyor belt 321 and a second motor 322 for driving the conveyor belt 321. More specifically, the conveyor belt 321 is provided with a baffle 323 for limiting the movement range of the bar stock a.
[0043] In practical applications, a controller 4 is also included; the controller 4 is used to adjust the transfer speed of the bar stock a. In this embodiment, the controller 4 adjusts the rotational speed of the first motor 221 and the second motor 322 to adjust the rotational speed of the bar stock a. As for how to control the rotational speed of the motors, it is a PLC control method familiar to those skilled in the art, and will not be described in detail in this embodiment.
[0044] In this embodiment, specifically, it also includes a frame 5; the output mechanism 3 is mounted on the frame 5; a support base 51 is mounted on the frame 5; and the hopper 1 and the transfer mechanism 2 are mounted on the support base 51. Under the above design, the hopper 1, the transfer mechanism 2, and the output mechanism 3 are arranged from high to low, thereby realizing the transfer of bar stock a.
[0045] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A bar stock feeding device, comprising a hopper for holding bar stock, an output mechanism for conveying the bar stock to the next process, and a transfer mechanism for transferring the bar stock to the output mechanism, characterized in that, The bottom of the hopper is provided with a discharge port that matches the size of the bar stock; the transfer mechanism includes a distribution wheel set at the discharge port and a power module for driving the distribution wheel to rotate; the outer periphery of the distribution wheel is provided with multiple U-shaped grooves that can accommodate the bar stock; When the U-shaped trough rotates to the discharge port, a bar is collected; when the U-shaped trough rotates to the output mechanism, the bar on it is transferred to the output mechanism.
2. The bar stock feeding device according to claim 1, characterized in that, The output mechanism includes a receiving plate and a conveying module; the receiving plate is arranged at an angle with one end located on the conveying module and the other end located on the material distribution wheel, and is used to transfer the bar material on the U-shaped groove of the material distribution wheel to the conveying module.
3. The bar stock feeding device according to claim 1, characterized in that, The transfer mechanism also includes an arc-shaped plate; the arc-shaped plate is disposed on one side of the material distribution wheel and is used to prevent the bar material on the U-shaped groove from being thrown out due to rotation.
4. The bar stock feeding device according to claim 1, characterized in that, The power module includes a first motor, a drive wheel that is driven by the first motor, and a driven wheel that is driven by the drive wheel; the driven wheel is driven by the material distribution wheel.
5. The bar stock feeding device according to claim 1, characterized in that, The bottom of the hopper slopes towards the discharge port.
6. The bar stock feeding device according to claim 2, characterized in that, The conveying module includes a conveyor belt and a second motor for driving the conveyor belt.
7. The bar stock feeding device according to claim 1, characterized in that, It also includes a controller; the controller is used to adjust the transfer speed of the bar stock.
8. The bar stock feeding device according to claim 1, characterized in that, It also includes a frame; the output mechanism is mounted on the frame; a support base is mounted on the frame; and the hopper and transfer mechanism are mounted on the support base.
9. The bar stock feeding device according to claim 5, characterized in that, The hopper is a right-angled trapezoidal structure that is wider at the top and narrower at the bottom, with the upper end being an open side used for replenishing bar stock; the discharge port is located on one side of the bottom of the hopper.