Well submersible motor jigger torque detection device

By combining a servo motor to drive a transmission shaft and a torque sensor, the torque of the transmission part of a submersible motor for wells is automatically detected, solving the problem of low efficiency in manual detection and achieving efficient torque detection and data recording.

CN223623733UActive Publication Date: 2025-12-02HAICHENG SANYU PUMP IND CO LTD
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Patent Information

Application Number
CN202520310914.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-02
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In the existing technology, when rotating a submersible motor for wells, manually checking the torque using a torque wrench is cumbersome, inefficient, and difficult to meet the needs of batch testing.

Method used

The system employs a combination of servo motor, drive shaft, torque sensor, and coupling. The servo motor drives the drive shaft to rotate, and the torque sensor detects the torque of the transmission part of the submersible motor for wells, replacing manual torque wrench detection and achieving automated data recording.

Benefits of technology

It improves the efficiency of well submersible motor turning inspection and the degree of automation of data acquisition, while reducing the complexity of manual operation and the time consumption during batch inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a well submersible motor jigger torque detection device comprising a servo motor bearing seat which is provided with a servo motor; the top end of the transmission shaft is connected with the output end of the servo motor; the device comprises a transmission shaft, a torque sensor, an input end of the torque sensor is connected with the transmission shaft through a first coupling, and an output end of the torque sensor is connected with a transmission part of a submersible motor for a well through a second coupling. The servo motor is started to drive the transmission shaft to rotate in the servo motor bearing seat, the transmission shaft drives the transmission part of the submersible motor for the well to rotate through the torque sensor, the torque sensor detects the torque of the transmission part of the submersible motor for the well, and the traditional operation mode that a torque wrench is manually used for detection is changed. The torque sensor records collected data, and batch detection is more efficient.
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Description

Technical Field

[0001] This utility model relates to the technical field of torque detection devices, and in particular to a torque detection device for a submersible motor turning gear in a well. Background Technology

[0002] Submersible motors for wells are mainly used to drive submersible pumps in deep wells to extract groundwater, providing production and domestic water for industrial and mining enterprises, farmland, pastures and residents. When turning the submersible motor, the motor is manually rotated a few times to determine whether the load driven by the submersible motor (i.e., mechanical or transmission parts) is stuck and the resistance is increased.

[0003] During the rotation of the submersible motor, operators typically use a torque wrench to rotate the transmission part to check the torque. However, as the batch size of submersible motors increases, this measurement method becomes inconvenient for operators and data collection and recording, significantly reducing production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a torque detection device for submersible motors used in wells. This device solves the problem that it is cumbersome and inefficient for operators to manually check the torque of submersible motors by turning them with a torque wrench and manually record the data.

[0005] This utility model provides a device for detecting the turning torque of a submersible motor used in wells, comprising:

[0006] A servo motor carrier, wherein a servo motor is mounted on the servo motor;

[0007] A drive shaft is connected to the servo motor carrier via a bearing, and the top end of the drive shaft is connected to the output end of the servo motor.

[0008] A torque sensor, the input end of which is connected to the drive shaft via a first coupling, and the output end of which is connected to the transmission part of a submersible motor for wells via a second coupling;

[0009] The torque sensor is provided with a limiting element on its outer periphery, which is used to constrain the position of the torque sensor.

[0010] Preferably, the limiting member includes;

[0011] A limiting bracket is provided, wherein the limiting bracket has a U-shaped groove that is adapted to the outer periphery of the torque sensor;

[0012] Two fixing screws are provided, both of which are connected to the limiting bracket via bearings, and the top ends of both fixing screws are connected to the internal threads of the servo motor bearing seat.

[0013] Preferably, the servo motor carrier is equipped with an adjustable mounting bracket, which is used to assist the servo motor carrier in horizontal or vertical directions.

[0014] The adjustable mounting bracket includes:

[0015] A fixed shaft is fixedly connected to the through hole of the servo motor carrier.

[0016] Two slotted plates are respectively disposed at both ends of the fixed shaft. Both slotted plates are connected to the fixed shaft through bearings, and the slotted plates are connected to the servo motor support through positioning pins.

[0017] The side wall of the servo motor support is machined with round holes, which are evenly distributed along the fixed axis and are adapted to the positioning pins.

[0018] An adjusting plate is located in the groove of the slotted plate. The adjusting plate is connected to the slotted plate through a connector. A lifting plate is fixedly connected to the end of the adjusting plate away from the slotted plate.

[0019] Preferably, the connector includes a threaded pin and a nut;

[0020] One end of the threaded pin is fixedly connected to the groove plate, and the other end of the threaded pin passes through the groove of the adjusting plate and is connected to the nut.

[0021] Preferably, the lifting plate is equipped with lifting rings, which are symmetrically distributed based on the lifting plate.

[0022] Preferably, an auxiliary support rod is fixedly connected to the bottom end of the servo motor carrier;

[0023] The auxiliary support rod includes:

[0024] A snap-fit ​​plate is located in the slot of the servo motor carrier and is connected to the servo motor carrier by bolts.

[0025] A positioning sleeve, the top end of which is fixedly connected to the snap-fit ​​plate, and the positioning sleeve has a cavity.

[0026] Preferably, an extension member is installed in the positioning sleeve cavity;

[0027] The extension component includes an extension rod and a limiting pin;

[0028] The extension rod is adapted to the cavity of the positioning sleeve, and the extension rod is connected to the positioning sleeve through the limiting pin.

[0029] Preferably, the extension rod has threaded holes evenly distributed on it, and the threaded holes are adapted to the limiting pin.

[0030] Preferably, the bottom end of the extension rod is threaded with a positioning joint, which is adapted to the groove of the well submersible motor.

[0031] Preferably, the snap-fit ​​plate is symmetrically distributed based on the servo motor carrier.

[0032] This utility model provides a device for detecting the turning torque of a submersible motor used in wells:

[0033] By using a servo motor, drive shaft, torque sensor, first coupling, and second coupling in combination, the servo motor is started to drive the drive shaft to rotate in the servo motor carrier. The drive shaft drives the transmission part of the submersible motor to rotate through the torque sensor. During the turning process, the torque sensor detects the torque of the transmission part of the submersible motor, changing the traditional operation method of manually using a torque wrench. The torque sensor records the collected data, making batch testing more efficient. Attached Figure Description

[0034] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0035] Figure 1 This is a schematic diagram of the structure of this utility model;

[0036] Figure 2 for Figure 1 A schematic diagram of the structure of the servo motor support, servo motor, drive shaft, and torque sensor.

[0037] Figure 3 for Figure 1 Structural diagram of the fixed shaft, groove plate, adjusting plate, and hoisting plate;

[0038] Figure 4 for Figure 1 Schematic diagram of the middle limit bracket and fixing screw;

[0039] Figure 5 for Figure 1 A schematic diagram of the structure of the positioning sleeve, extension rod, limit pin, and positioning connector.

[0040] Explanation of reference numerals in the attached figures:

[0041] 1-Servo motor carrier, 11-Servo motor, 2-Drive shaft, 21-Torque sensor, 22-First coupling, 23-Limiting component, 231-Limiting bracket, 232-Fixing screw, 24-Second coupling, 3-Adjustable mounting bracket, 31-Fixing shaft, 32-Slot plate, 321-Positioning pin, 33-Adjusting plate, 34-Connecting component, 341-Threaded pin, 342-Nut, 35-Lifting plate, 351-Lifting ring, 4-Auxiliary support rod, 41-Snap-fit ​​plate, 411-Bolt, 42-Positioning sleeve, 43-Extension component, 431-Extension rod, 432-Limiting pin, 433-Positioning connector. Detailed Implementation

[0042] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0043] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0044] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0045] In this embodiment, as Figure 1 and Figure 2As shown, a torque detection device for a submersible motor used in wells includes: a servo motor carrier 1, on which a servo motor 11 is mounted; a drive shaft 2, which is connected to the servo motor carrier 1 via bearings, and the top end of the drive shaft 2 is connected to the output end of the servo motor 11; a torque sensor 21, whose input end is connected to the drive shaft 2 via a first coupling 22, and whose output end is connected to the transmission part of the submersible motor via a second coupling 24; and a limiting member 23 is disposed on the outer periphery of the torque sensor 21, which is used to constrain the position of the torque sensor 21.

[0046] Thus, the top of the torque sensor 21 is connected to the drive shaft 2 via the first coupling 22, and the output end of the torque sensor 21 is connected to the transmission part of the submersible motor through the second coupling 24. Then, the servo motor 11 in the servo motor carrier 1 is started, and the servo motor 11 drives the drive shaft 2 to rotate in the servo motor carrier 1. The drive shaft 2 drives the transmission part of the submersible motor to rotate through the torque sensor 21. In the process of turning the machine, the torque sensor 21 detects the torque of the transmission part of the submersible motor, changing the traditional operation method of manually using a torque wrench for detection, and making it more efficient in batch detection.

[0047] Specifically, the servo motor support 1 is used to support the servo motor 11. The transmission shaft 2 rotates in the servo motor support 1 as the output shaft of the servo motor 11 rotates. The torque sensor 21 is installed between the transmission shaft 2 and the transmission part of the submersible motor for wells. The torque sensor 21 is used to detect the torque of the transmission part of the submersible motor for wells.

[0048] In some embodiments, such as Figure 4 As shown, the limiting component 23 includes: a limiting bracket 231, which has a U-shaped groove that is adapted to the outer periphery of the torque sensor 21; and two fixing screws 232, which are connected to the limiting bracket 231 through bearings, and the top ends of the two fixing screws 232 are connected to the internal threads of the servo motor bearing seat 1.

[0049] Specifically, the limiting bracket 231 is inserted into the outer periphery of the torque sensor 21 through a U-shaped groove. The design of the two fixing screws 232 prevents the limiting bracket 231 from rotating. The design of the limiting bracket 231 constrains the position of the torque sensor 21.

[0050] In some embodiments, such as Figure 3As shown, the servo motor carrier 1 is equipped with an adjustable mounting bracket 3, which is used to assist the servo motor carrier 1 in horizontal or vertical directions. The adjustable mounting bracket 3 includes: a fixed shaft 31, which is fixedly connected to the through hole of the servo motor carrier 1; two slotted plates 32, which are respectively disposed at both ends of the fixed shaft 31, and both slotted plates 32 are connected to the fixed shaft 31 through bearings, and the slotted plates 32 are connected to the servo motor carrier 1 through positioning pins 321; the side wall of the servo motor carrier 1 is machined with round holes, which are evenly distributed along the fixed shaft 31 and are adapted to the positioning pins 321; and an adjusting plate 33, which is located in the groove of the slotted plate 32, and is connected to the slotted plate 32 through a connector 34. A lifting plate 35 is fixedly connected to the end of the adjusting plate 33 away from the slotted plate 32.

[0051] Specifically, the fixed shaft 31 is installed in the through hole of the servo motor carrier 1, and the two slot plates 32 are symmetrically distributed based on the fixed shaft 31. The slot plates 32 are machined with grooves that are compatible with the adjusting plate 33. The adjusting plate 33 is machined with a strip-shaped sliding groove. The lifting plate 35 is used to connect with the external installation object.

[0052] In some embodiments, such as Figure 3 As shown, the connector 34 includes a threaded pin 341 and a nut 342; one end of the threaded pin 341 is fixedly connected to the groove plate 32, and the other end of the threaded pin 341 passes through the groove of the adjusting plate 33 and is connected to the nut 342.

[0053] Each slot plate 32 is provided with a threaded pin 341, which, together with the nut 342, fixes the position of the adjusting plate 33 in the slot plate 32.

[0054] In some embodiments, such as Figure 4 As shown, the lifting plate 35 is equipped with lifting rings 351, which are symmetrically distributed based on the lifting plate 35.

[0055] Specifically, there are two lifting rings 351. The use of lifting rings 351 facilitates the lifting of the entire mechanism by external wire ropes.

[0056] In some embodiments, such as Figure 5 As shown, an auxiliary support rod 4 is fixedly connected to the bottom end of the servo motor carrier 1; the auxiliary support rod 4 includes: a snap-fit ​​plate 41, which is located in the snap-fit ​​groove of the servo motor carrier 1 and is connected to the servo motor carrier 1 by bolts 411; and a positioning sleeve 42, whose top end is fixedly connected to the snap-fit ​​plate 41 and has a cavity.

[0057] The snap-fit ​​plate 41 is adapted to the slot of the servo motor carrier 1, and the bolt 411 connects the snap-fit ​​plate 41 to the servo motor carrier 1. The positioning sleeve 42 can be directly inserted into the positioning hole of the well submersible motor.

[0058] In some embodiments, such as Figure 5 As shown, an extension member 43 is installed in the cavity of the positioning sleeve 42; the extension member 43 includes an extension rod 431 and a limiting pin 432; the extension rod 431 is adapted to the cavity of the positioning sleeve 42, and the extension rod 431 is connected to the positioning sleeve 42 through the limiting pin 432.

[0059] Specifically, when the integrated mechanism is used vertically, if the distance between the positioning sleeve 42 and the well submersible motor is far, the position of the extension rod 431 is adjusted. The limit pin 432 is threaded and is used to fix the position of the extension rod 431 in the positioning sleeve 42.

[0060] In some embodiments, such as Figure 5 As shown, the extension rod 431 has threaded holes evenly distributed, and the threaded holes are adapted to the limit pin 432.

[0061] The position of the extension rod 431 in the positioning sleeve 42 is changed, and the limiting pin 432 is inserted into the threaded hole of the extension rod 431 to fix the position of the extension rod 431 in the positioning sleeve 42.

[0062] In some embodiments, such as Figure 5 As shown, the bottom end of the extension rod 431 is threadedly connected to a positioning joint 433, which is adapted to the groove of the well submersible motor.

[0063] The outer diameter of the positioning connector 433 is the same as the outer diameter of the positioning sleeve 42, and the positioning connector 433 can be inserted into the groove of the well submersible motor.

[0064] In some embodiments, such as Figure 1 As shown, the card plate 41 is symmetrically distributed based on the servo motor carrier 1.

[0065] The design of the two snap-fit ​​plates 41, in conjunction with the use of the positioning sleeve 42, increases the stability of the torque sensor 21.

[0066] The working principle of this application is illustrated below with a preferred embodiment:

[0067] The servo motor carrier 1 is connected to an external installation object via the lifting plate 35. The servo motor carrier 1 rotates between the two slot plates 32, causing the fixed shaft 31 to rotate within the slot plate 32. The position of the servo motor carrier 1 is fixed using the positioning pin 321 (adjusting the servo motor carrier 1 to a vertical or horizontal position according to actual usage requirements). The slot plate 32 is moved along the outer wall of the adjusting plate 33, causing the threaded pin 341 to move within the groove of the adjusting plate 33. The position of the adjusting plate 33 within the slot plate 32 is fixed using the nut 342. The clamping plate 41 is connected to the servo motor carrier 1 using bolts 411. The extension rod 431 is moved within the positioning sleeve 42. 431 drives the positioning connector 433 to be inserted into the positioning slot of the submersible motor, and the position of the extension rod 431 in the positioning sleeve 42 is fixed by the limit pin 432. The input end of the torque sensor 21 is connected to the transmission shaft 2 through the first coupling 22. Then, the output end of the torque sensor 21 is connected to the transmission part of the submersible motor through the second coupling 24. Then, the servo motor 11 in the servo motor carrier 1 is started to drive the transmission shaft 2 to rotate in the servo motor carrier 1. The transmission shaft 2 drives the transmission part of the submersible motor to rotate through the torque sensor 21. Then, during the turning process, the torque sensor 21 detects the torque of the transmission part of the submersible motor.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for detecting the turning torque of a submersible motor used in wells, characterized in that, include: Servo motor carrier (1), wherein a servo motor (11) is configured on the servo motor carrier (1); A drive shaft (2) is connected to the servo motor carrier (1) via a bearing, and the top end of the drive shaft (2) is connected to the output end of the servo motor (11). A torque sensor (21) is provided, the input end of which is connected to the transmission shaft (2) via a first coupling (22), and the output end of which is connected to the transmission part of a well submersible motor via a second coupling (24). The torque sensor (21) is provided with a limiting member (23) on its outer periphery, and the limiting member (23) is used to constrain the position of the torque sensor (21).

2. The well submersible motor turning torque detection device according to claim 1, characterized in that, The limiting member (23) includes: A limiting bracket (231) is provided with a U-shaped groove, which is adapted to the outer periphery of the torque sensor (21); Two fixing screws (232) are connected to the limiting bracket (231) through bearings, and the top ends of the two fixing screws (232) are connected to the internal thread of the servo motor carrier (1).

3. The well submersible motor turning torque detection device according to claim 1, characterized in that, The servo motor carrier (1) is equipped with an adjustable mounting bracket (3), which is used to assist the servo motor carrier (1) in horizontal or vertical directions. The adjustable mounting bracket (3) includes: A fixed shaft (31) is fixedly connected to the through hole of the servo motor carrier (1); Two slotted plates (32) are respectively disposed at both ends of the fixed shaft (31). Both slotted plates (32) are connected to the fixed shaft (31) through bearings. The slotted plates (32) are connected to the servo motor carrier (1) through positioning pins (321). The side wall of the servo motor support (1) is machined with round holes, which are evenly distributed along the fixed shaft (31) and are adapted to the positioning pin (321). An adjusting plate (33) is located in the groove of the slot plate (32). The adjusting plate (33) is connected to the slot plate (32) through a connector (34). A lifting plate (35) is fixedly connected to one end of the adjusting plate (33) away from the slot plate (32).

4. The well submersible motor turning torque detection device according to claim 3, characterized in that, The connector (34) includes a threaded pin (341) and a nut (342); One end of the threaded pin (341) is fixedly connected to the groove plate (32), and the other end of the threaded pin (341) passes through the groove of the adjusting plate (33) and is connected to the nut (342).

5. The well submersible motor turning torque detection device according to claim 3, characterized in that, The lifting plate (35) is equipped with lifting rings (351), which are symmetrically distributed based on the lifting plate (35).

6. The well submersible motor turning torque detection device according to claim 1, characterized in that, An auxiliary support rod (4) is fixedly connected to the bottom end of the servo motor carrier (1); The auxiliary support rod (4) includes: A snap-fit ​​plate (41) is located in the slot of the servo motor carrier (1), and the snap-fit ​​plate (41) is connected to the servo motor carrier (1) by bolts (411). Positioning sleeve (42), the top end of which is fixedly connected to the snap-fit ​​plate (41), and the positioning sleeve (42) has a cavity.

7. The well submersible motor turning torque detection device according to claim 6, characterized in that, An extension piece (43) is installed in the cavity of the positioning sleeve (42); The extension member (43) includes an extension rod (431) and a limiting pin (432); The extension rod (431) is adapted to the cavity of the positioning sleeve (42), and the extension rod (431) is connected to the positioning sleeve (42) through the limiting pin (432).

8. The well submersible motor turning torque detection device according to claim 7, characterized in that, The extension rod (431) has threaded holes evenly distributed on it, and the threaded holes are adapted to the limiting pin (432).

9. The well submersible motor turning torque detection device according to claim 7, characterized in that, The bottom end of the extension rod (431) is threaded with a positioning joint (433), which is adapted to the groove of the well submersible motor.

10. A device for detecting the turning torque of a submersible motor for wells according to claim 6, characterized in that, The snap-fit ​​plate (41) is symmetrically distributed based on the servo motor carrier (1).