Profile tool with wire harness fixing function
By designing a profile tooling with wire harness fixing function, and using a scale and V-groove combined with an elastic clamping structure, the problem of inaccurate branch wire harness binding position is solved, and the accuracy and ease of operation of wire harness winding are achieved.
Patent Information
- Application Number
- CN202423258323.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, the manual binding of insulating tape during branch wire harness processing lacks positioning indicators, resulting in inaccurate binding positions.
Design a profile tooling with wire harness fixing function, including a bearing seat, slide bar, lower clamping plate, connecting rod, upper clamping plate and elastic element. Through the design of scale and V-groove, ensure the accurate positioning of the wire harness wrapped with wear-resistant tape, and realize automatic clamping by utilizing the elastic potential energy of the elastic element.
This method enables precise positioning of the wire harness wrapped with abrasion-resistant tape, freeing up the hands for operation, facilitating the fixing of wire harnesses of different diameters, and improving the accuracy and efficiency of binding.
Smart Images

Figure CN223624778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of profile tooling technology, and in particular to a profile tooling with wire harness fixing function. Background Technology
[0002] The starting battery pack harness is assembled from several branch functions and covered with wear-resistant tape to prevent poor contact caused by wire wear. In order to achieve multi-layer functions, one or more wires of the electrical component connector branch off in the form of contact points at a certain distance. These branch lines form the circuit connecting the electrical components and are called branch harnesses.
[0003] In the automotive industry, wiring harnesses have high requirements for branch positions and branch harness lengths. However, existing branch harnesses are processed by manually binding insulating tape without positioning indicators, resulting in inaccurate binding positions. Utility Model Content
[0004] The purpose of this utility model is to provide a profile tooling with wire harness fixing function, which solves the problem of inaccurate wire harness binding position caused by manual binding of insulating tape without positioning indicators during branch wire harness processing.
[0005] This utility model provides a profile tooling with wire harness fixing function, comprising:
[0006] The support seat has two T-shaped sliding grooves;
[0007] A wire harness fastener, used to fix the processing position when the wire harness is covered with abrasion-resistant tape;
[0008] The wire harness fixing component includes a sliding rod, a connector, a lower clamping plate, a connecting rod, an upper clamping plate, and an elastic element;
[0009] The sliding rod is connected to the bearing seat via the connector. The lower clamping plate is fixedly connected to the top end of the sliding rod. The connecting rod is inserted into the through hole of the lower clamping plate. A hemispherical block is fixedly connected to the bottom end of the connecting rod. The upper clamping plate is fixedly connected to the top end of the connecting rod. The upper clamping plate and the lower clamping plate are arranged in parallel. The elastic element is sleeved on the outer periphery of the connecting rod and is located between the lower clamping plate and the hemispherical block.
[0010] The top of the lower clamping plate is provided with V-shaped grooves of different sizes.
[0011] Preferably, the support base is provided with a support assembly, which is used to increase the contact area between the support base and the ground;
[0012] The support components include a frame, a cover plate, and ear plates;
[0013] The frame is U-shaped and fixedly connected to the support. The sealing plate is used to close the open end of the frame. The ear plate is fixedly connected to the sealing plate. Bolts are disposed in the ear plate. The sealing plate is connected to the frame through the bolts.
[0014] Preferably, an auxiliary component is provided in the slot of the frame, the auxiliary component being used to fix the branch of the wire harness;
[0015] The auxiliary components include a connector plate, a cable clamp, and a top pin;
[0016] The connector plate is equipped with a pin, and the connector plate is connected to the frame through the pin. The cable clamp is hinged to the top of the connector plate through a pin shaft, and the top pin is connected to the internal thread of the cable clamp.
[0017] Preferably, the wire harness clamp has a strip-shaped groove for receiving branches of the wire harness.
[0018] Preferably, the top pins are symmetrically distributed based on the wire clamps.
[0019] Preferably, the connector includes a slide and a locating pin;
[0020] The slide block is inserted into the T-slot of the support seat, the top end of the slide block is fixedly connected to the slide rod, and the slide block is connected to the support seat through the positioning pin.
[0021] Preferably, the upper surface of the bearing seat is machined with graduations, which are used to determine the distance between adjacent lower clamping plates.
[0022] Preferably, the slide bar is equipped with an adjusting nut, the adjusting nut is threadedly connected to the slide bar, and the adjusting nut abuts against the bottom end of the hemispherical block.
[0023] Preferably, the elastic element is a compression spring.
[0024] Preferably, the bottom end of the upper clamping plate is machined with a protrusion, and the protrusion is machined with striped patterns.
[0025] This utility model provides a profile tooling with wire harness fixing function:
[0026] By using the combined use of a bearing seat, sliding rod, lower clamping plate, connecting rod, hemispherical block, upper clamping plate, elastic element, etc., the distance between the sliding rods on the bearing seat is adjusted. Pulling up the upper clamping plate separates the upper and lower clamping plates, and the elastic element on the outer periphery of the connecting rod is compressed. The wire harness that needs to be wrapped with wear-resistant tape is placed between the upper and lower clamping plates. The wire harness is clamped in the corresponding V-groove of the lower clamping plate. Under the elastic potential energy of the elastic element, the upper clamping plate and the lower clamping plate are driven to clamp the wire harness. The design of two sets of upper and lower clamping plates fixes the wire harness, clearly defining the position for wrapping the wear-resistant tape. The wire harness is suspended and fixed, freeing up both hands for easy wrapping of wear-resistant tape. The V-groove design of the lower clamping plate facilitates the clamping of wire harnesses of different diameters. Attached Figure Description
[0027] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the structure of this utility model;
[0029] Figure 2 This is a schematic diagram of the structure of the slide rod, adjusting nut, slide block, and positioning pin in this utility model;
[0030] Figure 3 This is a structural diagram of the lower clamping plate, connecting rod, hemispherical block, and upper clamping plate of this utility model;
[0031] Figure 4 This is a structural diagram of the frame, sealing plate, ear plate, and bolts in this utility model;
[0032] Figure 5 This is a schematic diagram of the structure of the connector plate, pin, wire clamp, and top pin in this utility model.
[0033] Explanation of reference numerals in the attached figures:
[0034] 1-Bearing base, 2-Wire harness fixing component, 21-Slide rod, 211-Adjusting nut, 22-Connector, 221-Slide seat, 222-Positioning pin, 23-Lower clamping plate, 24-Connecting rod, 241-Hemispherical block, 25-Upper clamping plate, 26-Elastic component, 3-Support assembly, 31-Frame, 32-Sealing plate, 33-Ear plate, 331-Bolt, 34-Auxiliary component, 341-Plug-in plate, 342-Pin, 343-Wire harness clamp, 344-Top pin. Detailed Implementation
[0035] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0037] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] In this embodiment, as Figure 1 and Figure 2As shown, a profile tooling with wire harness fixing function includes a support base 1 with two T-shaped sliding grooves, a wire harness fixing component 2, which is used to fix the processing position of the wire harness when it is covered with wear-resistant tape. The wire harness fixing component 2 includes a sliding rod 21, a connector 22, a lower clamping plate 23, a connecting rod 24, an upper clamping plate 25, and an elastic element 26. The sliding rod 21 is connected to the support base 1 through the connector 22. The lower clamping plate 23 is fixedly connected to the top end of the sliding rod 21. The connecting rod 24 is inserted into the through hole of the lower clamping plate 23. A hemispherical block 241 is fixedly connected to the bottom end of the connecting rod 24. The upper clamping plate 25 is fixedly connected to the top end of the connecting rod 24. The upper clamping plate 25 and the lower clamping plate 23 are arranged in parallel. The elastic element 26 is sleeved on the outer periphery of the connecting rod 24 and is located between the lower clamping plate 23 and the hemispherical block 241. The top end of the lower clamping plate 23 has V-shaped grooves of different sizes.
[0039] Therefore, according to the scale on the bearing seat 1 and the length of wear-resistant tape to be wrapped around the wire harness, the distance between the sliding rods 21 is adjusted, the upper clamping plate 25 and the lower clamping plate 23 are separated by pulling up, the elastic element 26 on the outer periphery of the connecting rod 24 is compressed, and the wire harness to be wrapped with wear-resistant tape is placed between the upper clamping plate 25 and the lower clamping plate 23. The wire harness is stuck in the corresponding V-groove of the lower clamping plate 23. The external force on the upper clamping plate 25 is removed, and under the elastic potential energy of the elastic element 26, the upper clamping plate 25 and the lower clamping plate 23 are driven to clamp the wire harness, and then wear-resistant tape is wrapped around the outer periphery of the wire harness. The design of the two sets of upper clamping plates 25 and lower clamping plates 23 fixes the wire harness, freeing up the hands to wrap the wear-resistant tape around the wire harness. The V-groove design of the lower clamping plate 23 makes it easy to clamp wire harnesses of different diameters.
[0040] Specifically, threaded holes are evenly distributed on the side wall of the bearing seat 1, and the slide rod 21 is located in the T-slot of the bearing seat 1. According to the usage requirements, multiple sets of wire harness fixing parts 2 can be installed in the bearing seat 1. The upper clamping plate 25 and the lower clamping plate 23 are arranged in parallel to facilitate the clamping of the wire harness. The hemispherical block 241 restricts the elastic element 26 on the outer periphery of the connecting rod 24.
[0041] It should be noted that the design of different sized V-grooves in the lower clamping plate 23 is to fix wire harnesses of different diameters. At the same time, the design of the V-grooves can fix two or more wire harnesses at the same time, thereby increasing the versatility of the overall mechanism.
[0042] In some embodiments, such as Figure 4As shown, the support base 1 is equipped with a support component 3. The support component 3 is used to increase the contact area between the support base 1 and the ground. The support component 3 includes a frame 31, a sealing plate 32 and an ear plate 33. The frame 31 is processed into a U-shape and is fixedly connected to the support base 1. The sealing plate 32 is used to close the open end of the frame 31. The ear plate 33 is fixedly connected to the sealing plate 32. Bolts 331 are arranged in the ear plate 33. The sealing plate 32 is connected to the frame 31 by bolts 331.
[0043] Specifically, the ear plates 33 are symmetrically distributed about the sealing plate 32, the bearing seat 1 is installed in the middle of the frame 31, the bolts 331 are used to fix the ear plates 33 in their working position, and the sealing plate 32 is designed to be detachable, so that the slide rod 21 can be moved out of the bearing seat 1.
[0044] In some embodiments, such as Figure 5 As shown, an auxiliary component 34 is configured in the slot of the frame 31. The auxiliary component 34 is used to fix the branch of the wire harness. The auxiliary component 34 includes a plug plate 341, a wire harness clip 343 and a top pin 344. A plug pin 342 is configured in the plug plate 341. The plug plate 341 is connected to the frame 31 through the plug pin 342. The wire harness clip 343 is hinged to the top of the plug plate 341 through a pin shaft. The top pin 344 is internally threaded to the wire harness clip 343.
[0045] Specifically, a groove adapted to the plug plate 341 is machined in the frame 31, a thread is machined on the outer wall of the pin 342, the cable clamp 343 can rotate at the top of the plug plate 341 to change the use position, the cable clamp 343 is used to store the branches of the cable harness, the outer wall of the top pin 344 is machined with threads, and the top pin 344 can press the cable harness branches against the cable clamp 343.
[0046] In some embodiments, such as Figure 5 As shown, the wire harness clip 343 has a strip-shaped groove for storing the branches of the wire harness.
[0047] Specifically, the strip-shaped groove in the cable clip 343 is used to store excessively long cable branches.
[0048] In some embodiments, such as Figure 5 As shown, the top pin 344 is symmetrically distributed based on the wire clamp 343.
[0049] Specifically, there is no specific limit to the number of top pins 344 used. The bottom of the top pins 344 is textured to increase the friction between them and the wire harness.
[0050] In some embodiments, such as Figure 2As shown, the connector 22 includes a slide 221 and a positioning pin 222. The slide 221 is inserted into the T-slot of the support seat 1. The top end of the slide 221 is fixedly connected to the slide rod 21. The slide 221 is connected to the support seat 1 through the positioning pin 222.
[0051] Specifically, the slide 221 is adapted to the T-slot of the bearing seat 1, and a threaded hole adapted to the positioning pin 222 is machined on the outer periphery of the slide 221. The positioning pin 222 is adapted to the threaded hole on the side wall of the bearing seat 1.
[0052] In some embodiments, such as Figure 1 As shown, the upper surface of the bearing seat 1 is machined with a scale, which is used to determine the distance between adjacent lower clamping plates 23.
[0053] The scale on the upper surface of the bearing seat 1 makes it easy to determine the winding distance of the wear-resistant tape around the wire harness.
[0054] In some embodiments, such as Figure 2 As shown, the slide bar 21 is equipped with an adjusting nut 211, which is connected to the slide bar 21 by an internal thread and abuts against the bottom end of the hemispherical block 241.
[0055] The adjusting nut 211 is used to push the hemispherical block 241 at the bottom of the connecting rod 24 to move. By rotating the adjusting nut 211 to move it upward, it is easy to compress the elastic element 26 on the outside of the connecting rod 24.
[0056] In some embodiments, such as Figure 3 As shown, the elastic element 26 is a compression spring.
[0057] The elastic element 26 adopts a compression spring design to facilitate the reset of the upper pressure plate 25. Under the premise of ensuring the stability of the upper clamping plate 25 in clamping the wire harness, the elastic force coefficient of the elastic element 26 is selected according to the usage requirements.
[0058] In some embodiments, such as Figure 1 As shown, the bottom end of the upper clamping plate 25 is machined with a protrusion, and the protrusion is machined with striped patterns.
[0059] The protrusion on the upper clamp 25 is located directly above the V-groove of the lower clamp 23 to facilitate the fixing of the wire harness.
[0060] The working principle of this application is illustrated below with a preferred embodiment:
[0061] Insert the slide block 221 and slide rod 21 together into the T-slot of the bearing seat 1. Then, use the sealing plate 32 to seal the opening of the frame 31. Insert the ear plate 33 on the sealing plate 32 into the corresponding groove of the frame 31. Use bolts 331 to connect the ear plate 33 and the frame 31. At the same time, the sealing plate 32 seals the side wall of the bearing seat 1. According to the scale on the bearing seat 1 and the length of wear-resistant tape to be wrapped around the wire harness, adjust the distance between the slide blocks 221. Use the positioning pin 222 to fix the slide block 221 to the bearing seat 1. Then, rotate the adjusting nut 211 on the outer wall of the slide rod 21 to move it upward. The adjusting nut 211 moves upward through the hemispherical block 241 to drive the connecting rod 24 to move upward, and then the upper part of the connecting rod 24 is located at the top of the upper part of the connecting rod 24. The clamping plate 25 and the lower clamping plate 23 are separated, and the elastic element 26 on the outer periphery of the connecting rod 24 is compressed. The wire harness that needs to be wrapped with wear-resistant tape is placed between the upper clamping plate 25 and the lower clamping plate 23. The wire harness is stuck in the corresponding V-groove of the lower clamping plate 23. The adjusting nut 211 is rotated and moved downward. Under the elastic potential energy of the elastic element 26, the upper clamping plate 25 is driven to cooperate with the lower clamping plate 23 to clamp the wire harness. Then, wear-resistant tape is wrapped around the outer periphery of the wire harness. The plug plate 341 is inserted into the slot of the frame 31. The plug plate 341 and the frame 31 are fixed with the pin 342. The wire harness clamp 343 is flipped at the top of the plug plate 341 and the branch of the wire harness is placed in the groove of the wire harness clamp 343. The top pin 344 is rotated to press the wire harness branch. At this time, wear-resistant tape is wrapped around the wire harness branch.
[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A profile tooling with wire harness fixing function, characterized in that, include: The support seat (1) is provided with two T-shaped grooves; Wire harness fixing component (2), the wire harness fixing component (2) is used to fix the processing position when the wire harness is covered with wear-resistant tape; The wire harness fixing component (2) includes a slide rod (21), a connector (22), a lower clamping plate (23), a connecting rod (24), an upper clamping plate (25), and an elastic element (26); The slide rod (21) is connected to the bearing seat (1) through the connector (22). The lower clamping plate (23) is fixedly connected to the top end of the slide rod (21). The connecting rod (24) is inserted into the through hole of the lower clamping plate (23). A hemispherical block (241) is fixedly connected to the bottom end of the connecting rod (24). The upper clamping plate (25) is fixedly connected to the top end of the connecting rod (24). The upper clamping plate (25) and the lower clamping plate (23) are arranged in parallel. The elastic element (26) is sleeved on the outer periphery of the connecting rod (24). The elastic element (26) is located between the lower clamping plate (23) and the hemispherical block (241). The top of the lower clamping plate (23) is provided with V-shaped grooves of different sizes.
2. The profile tooling with wire harness fixing function according to claim 1, characterized in that, The bearing seat (1) is equipped with a support component (3), which is used to increase the contact area between the bearing seat (1) and the ground; The support component (3) includes a frame (31), a sealing plate (32), and an ear plate (33); The frame (31) is U-shaped and is fixedly connected to the support (1). The sealing plate (32) is used to close the opening end of the frame (31). The ear plate (33) is fixedly connected to the sealing plate (32). The ear plate (33) is provided with bolts (331). The sealing plate (32) is connected to the frame (31) through the bolts (331).
3. The profile tooling with wire harness fixing function according to claim 2, characterized in that, An auxiliary component (34) is provided in the slot of the frame (31), the auxiliary component (34) being used to fix the branches of the wire harness; The auxiliary component (34) includes a plug plate (341), a wire clamp (343), and a top pin (344); The plug plate (341) is provided with a pin (342), the plug plate (341) is connected to the frame (31) through the pin (342), the wire clamp (343) is hinged to the top of the plug plate (341) through a pin shaft, and the top pin (344) is internally threaded to the wire clamp (343).
4. A profile tooling with wire harness fixing function according to claim 3, characterized in that, The wire harness clip (343) has a strip-shaped groove for storing the branches of the wire harness.
5. A profile tooling with wire harness fixing function according to claim 3, characterized in that, The top pin (344) is symmetrically distributed based on the wire clamp (343).
6. A profile tooling with wire harness fixing function according to claim 1, characterized in that, The connector (22) includes a slide (221) and a positioning pin (222); The slide (221) is inserted into the T-slot of the support (1), the top end of the slide (221) is fixedly connected to the slide rod (21), and the slide (221) is connected to the support (1) through the positioning pin (222).
7. A profile tooling with wire harness fixing function according to claim 1, characterized in that, The upper surface of the bearing seat (1) is machined with a scale, which is used to determine the distance between adjacent lower clamping plates (23).
8. A profile tooling with wire harness fixing function according to claim 1, characterized in that, The slide rod (21) is equipped with an adjusting nut (211), which is internally threaded to the slide rod (21) and abuts against the bottom end of the hemispherical block (241).
9. A profile tooling with wire harness fixing function according to claim 1, characterized in that, The elastic element (26) is a compression spring.
10. A profile tooling with wire harness fixing function according to claim 1, characterized in that, The bottom end of the upper clamping plate (25) is machined with a protrusion, and the protrusion is machined with striped patterns.