Prefabricated cabin type booster station mounting device
By combining the adjustment components, installation components, and limit components, the cumbersome installation process of the prefabricated booster station was solved, achieving a fast and safe installation.
Patent Information
- Application Number
- CN202421898247.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing prefabricated booster station installation process is cumbersome, inefficient, and requires multiple adjustments to the boom position, affecting construction efficiency and safety.
The system employs a combination of adjustment, installation, and limiting components, utilizing hydraulic cylinders, pneumatic cylinders, and electric push rods to achieve rapid alignment and fixation of the prefabricated cabin, simplifying the installation process.
It improves the installation efficiency and safety of prefabricated modules, reduces manual operation, shortens construction time, and lowers costs.
Smart Images

Figure CN223625465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated cabin installation technology, specifically to a prefabricated cabin-type booster station installation device. Background Technology
[0002] Urban power distribution networks require a large number of substations during construction. The construction of substations requires extensive civil and electrical engineering. If traditional construction methods are used, it often results in long construction time, high manpower, and high costs. Using prefabricated substation modules can greatly simplify the construction process, reduce labor input, improve construction safety, shorten delivery time, and reduce investment costs.
[0003] Existing prefabricated substations are typically quite large, requiring a crane to lift them onto the mounting plate. During installation, one person is stationed at each of the four corners to constantly adjust the angle and orientation of the prefabricated module. The module is then slowly moved to ensure that the base is aligned with the foundation until it is fully lowered. If the base is not aligned with the foundation, the module should be raised to a suitable height, the crane boom lowered, and the angle adjusted until the module is fully lowered. Finally, it is secured with multiple bolts.
[0004] The existing prefabricated modules are relatively troublesome to install, requiring constant adjustment of the boom position. This installation process is cumbersome and inefficient. Therefore, we propose a prefabricated module-type booster station installation device. Utility Model Content
[0005] The purpose of this utility model is to provide an installation device for a prefabricated booster station, which solves the problems of cumbersome installation process and low installation efficiency of existing prefabricated modules by cooperating with adjustment components, installation components and limiting components.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A prefabricated substation installation device includes a base, a prefabricated compartment detachably mounted on the top of the base, uprights symmetrically fixedly connected to the top of the prefabricated compartment, waterproof covers fixedly connected to the top of each of the two uprights, adjusting components symmetrically fixedly mounted on the bottom of the prefabricated compartment, mounting components on one side of each of the adjusting components, limiting components symmetrically fixedly connected to the bottom of the base, mounting holes symmetrically opened inside the base, and sealing gaskets detachably mounted on the top of each of the mounting holes.
[0008] Preferably, the adjustment component includes hydraulic cylinders, and the bottom of the prefabricated compartment is symmetrically provided with mounting grooves. Multiple hydraulic cylinders are fixedly installed inside the mounting grooves, and the output ends of multiple hydraulic cylinders are fixedly connected to connecting plates. The bottom of multiple connecting plates is fixedly connected to casters.
[0009] Preferably, the installation assembly includes a cylinder, and the bottom of the prefabricated compartment is symmetrically provided with fixing grooves. Multiple fixing grooves are fixedly connected to the cylinder, and slide rails are symmetrically fixedly connected inside the multiple fixing grooves. Slider blocks are slidably connected to the outside of the multiple slide rails.
[0010] Preferably, each of the output ends of the plurality of cylinders is fixedly connected to a connector, each of the plurality of connectors is fixedly connected to a slider, and each of the plurality of connectors is fixedly connected to a mounting post at its bottom, with a through hole provided inside each mounting post.
[0011] Preferably, the limiting component includes hollow columns, a plurality of hollow columns are fixedly installed at the bottom of the base, a horizontal column is fixedly connected to the outside of the plurality of hollow columns, an electric push rod is fixedly connected to the inside of the plurality of horizontal columns, a connecting column is fixedly connected to the output end of the plurality of electric push rods, and an elastic ring is fixedly connected to the outside of the plurality of connecting columns, and the hollow columns correspond to the positions of the mounting holes.
[0012] Preferably, the base is symmetrically fixed to the outside of the positioning plate, and each positioning plate is threaded with bolts inside. The prefabricated compartment is uniformly provided with screw holes corresponding to the size of the bolts on the outside.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This solution includes installation components and limiting components. The installation components and limiting components work together to facilitate the rapid installation of the prefabricated cabin. When the prefabricated cabin needs to be repaired, it can also be quickly dismantled, which helps to improve the installation and dismantling efficiency of the prefabricated cabin.
[0015] 2. This solution is equipped with an adjustment component, which uses hydraulic cylinders, connecting plates and casters to work together to facilitate the adjustment of the prefabricated cabin to accurately align it with the base. This allows for quick installation of the prefabricated cabin, thereby improving installation efficiency. At the same time, adjusting the prefabricated cabin on the base surface helps reduce accidents during installation and improves the safety of the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram showing the completed installation of the prefabricated cabin of the overall structure of this utility model;
[0017] Figure 2This is a schematic diagram of the prefabricated modular unit of the present invention before installation;
[0018] Figure 3 This is a cross-sectional view of the overall structure of this utility model;
[0019] Figure 4 This is a partial structural cross-sectional view of the present invention;
[0020] Figure 5 This is a side view of the overall structure of this utility model.
[0021] The components represented by each number in the attached diagram are listed below: 1. Base; 2. Prefabricated compartment; 3. Waterproof cover; 4. Adjustment assembly; 401. Mounting slot; 402. Hydraulic cylinder; 403. Connecting plate; 404. Caster wheel; 5. Mounting assembly; 501. Fixing slot; 502. Cylinder; 503. Slide rail; 504. Slider; 505. Connector; 506. Mounting column; 507. Through hole; 6. Limiting assembly; 601. Hollow column; 602. Horizontal column; 603. Electric push rod; 604. Connecting column; 605. Elastic ring; 7. Mounting hole; 8. Sealing gasket; 9. Positioning plate; 10. Bolt; 11. Screw hole; 12. Upright pole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] like Figures 1-5 As shown in the figure, the prefabricated substation installation device includes a base 1, which is made of concrete. A prefabricated compartment 2 is detachably mounted on the top of the base 1. Uprights 12 are symmetrically fixedly connected to the top of the prefabricated compartment 2. Waterproof covers 3 are fixedly connected to the top of each of the two uprights 12. The waterproof covers 3 are used to prevent water from entering the prefabricated compartment 2. The size of the waterproof covers 3 is larger than the size of the prefabricated compartment 2. Adjustment components 4 are symmetrically fixedly mounted on the bottom of the prefabricated compartment 2. Installation components 5 are provided on one side of each of the multiple adjustment components 4. Limiting components 6 are symmetrically fixedly connected to the bottom of the base 1. Installation holes 7 are symmetrically opened inside the base 1. Sealing gaskets 8 are detachably mounted on the top of each of the multiple installation holes 7. Sealing gaskets 8 can increase the sealing performance between the base 1 and the prefabricated compartment 2.
[0024] Specifically: The adjustment component 4 includes a hydraulic cylinder 402, which provides power to the adjustment component 4. The bottom of the prefabricated cabin 2 is symmetrically provided with mounting slots 401, which provide installation space for the hydraulic cylinders 402. Multiple hydraulic cylinders 402 are fixedly installed inside the mounting slots 401. The output ends of multiple hydraulic cylinders 402 are fixedly connected to connecting plates 403. The bottom of multiple connecting plates 403 is fixedly connected to casters 404. By activating the hydraulic cylinders 402, the hydraulic cylinders 402 push the connecting plates 403 downward, thereby driving the casters 404 downward. Then, the user adjusts the prefabricated cabin 2 through the casters 404 to make it accurately correspond to the base 1. This eliminates the need for the crane to raise the boom multiple times, improving installation efficiency and safety during the installation process.
[0025] Furthermore, the installation component 5 includes cylinders 502. The specific model of cylinder 502 is selected according to the actual situation. The bottom of the prefabricated compartment 2 is symmetrically provided with fixing slots 501. Multiple fixing slots 501 are fixedly connected to cylinders 502. Slide rails 503 are symmetrically fixedly connected inside the multiple fixing slots 501. Sliding sliders 504 are slidably connected to the outside of the multiple slide rails 503. Connecting pieces 505 are fixedly connected to the output ends of the multiple cylinders 502. Multiple connecting pieces 505 are fixedly connected to the sliding sliders 504. Each component 505 has a fixed mounting post 506 at its bottom. Each mounting post 506 has a through hole 507 inside. When the prefabricated compartment 2 and the base 1 are aligned, the cylinder 502 is activated. The cylinder 502 pushes the connecting component 505 to move, thereby causing the mounting post 506 to slide along the slide rail 503 and extend the mounting post 506 into the mounting hole 7. At the same time, the hydraulic cylinder 402 retracts, causing the caster wheel 404 to retract into the mounting groove 401, so that the prefabricated compartment 2 and the base 1 achieve a tight fit.
[0026] In addition, the limiting component 6 includes hollow columns 601, which are steel structures. Multiple hollow columns 601 are fixedly installed at the bottom of the base 1. Horizontal columns 602 are fixedly connected to the outside of each hollow column 601. Electric push rods 603 are fixedly connected inside each horizontal column 602. The specific model of the electric push rod 603 is selected according to the actual situation. Connecting columns 604 are fixedly connected to the output ends of each electric push rod 603. Elastic rings 605 are fixedly connected to the outside of each connecting column 604. The elastic rings 605 are made of rubber and have a certain elasticity, which allows the connecting column 604 to fit with the through hole 507. The hollow columns 601 correspond to the mounting holes 7.
[0027] Specifically, positioning plates 9 are symmetrically fixed to the outside of the base 1. Each positioning plate 9 is threaded with bolts 10 inside. The prefabricated compartment 2 is evenly provided with screw holes 11 corresponding to the size of the bolts 10. When the prefabricated compartment 2 is attached to the base 1, the bolts 10 are screwed into the screw holes 11, which can further enhance the stability of the prefabricated compartment 2 and the base 1. At the same time, the positioning plates 9 can help the prefabricated compartment 2 to be positioned, thereby improving the installation efficiency of the prefabricated compartment 2.
[0028] In summary, when using this device, firstly, a crane is used to place the prefabricated compartment 2 on the surface of the base 1. Simultaneously, the hydraulic cylinder 402 is activated, pushing the connecting plate 403 downwards, which in turn drives the caster wheel 404 downwards. Then, the user adjusts the prefabricated compartment 2 using the caster wheel 404 to ensure it accurately aligns with the base 1. When the prefabricated compartment 2 is aligned with the base 1, the hydraulic cylinder 402 retracts, causing the caster wheel 404 to retract into the mounting groove 401. At the same time, the pneumatic cylinder 50 is activated. 2. Cylinder 502 pushes connector 505 to move, thereby causing mounting post 506 to slide along slide rail 503, and then extending mounting post 506 into the interior of mounting hole 7. At the same time, electric push rod 603 is activated, and electric push rod 603 pushes connecting post 604 through through hole 507 into another part of horizontal post 602, fixing base 1 and prefabricated compartment 2. At the same time, bolt 10 is passed through screw hole 11 to reinforce base 1 and prefabricated compartment 2. If disassembly is required, the operation can be reversed.
[0029] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A prefabricated substation installation device, comprising a base (1) and a prefabricated cabin (2), characterized in that: The base (1) is detachably provided with a prefabricated compartment (2) on its top. The top of the prefabricated compartment (2) is symmetrically fixedly connected with uprights (12). The tops of the two uprights (12) are fixedly connected with waterproof covers (3). The bottom of the prefabricated compartment (2) is symmetrically fixedly provided with adjustment components (4). The side of each of the multiple adjustment components (4) is provided with an installation component (5). The bottom of the base (1) is symmetrically fixedly connected with a limit component (6). The interior of the base (1) is symmetrically provided with installation holes (7). The tops of the multiple installation holes (7) are detachably provided with sealing gaskets (8).
2. The prefabricated substation installation device according to claim 1, characterized in that: The adjustment component (4) includes hydraulic cylinders (402). The bottom of the prefabricated cabin (2) is symmetrically provided with mounting grooves (401). Multiple hydraulic cylinders (402) are fixedly installed inside the mounting grooves (401). The output ends of multiple hydraulic cylinders (402) are fixedly connected to connecting plates (403). The bottom of multiple connecting plates (403) is fixedly connected to casters (404).
3. The prefabricated substation installation device according to claim 1, characterized in that: The installation assembly (5) includes a cylinder (502). The bottom of the prefabricated cabin (2) is symmetrically provided with fixing grooves (501). Multiple fixing grooves (501) are fixedly connected to the cylinder (502). Slide rails (503) are symmetrically fixedly connected inside the multiple fixing grooves (501). Sliding sliders (504) are slidably connected to the outside of the multiple slide rails (503).
4. The prefabricated substation installation device according to claim 3, characterized in that: Each of the cylinders (502) has a connector (505) fixedly connected to its output end. Each of the connectors (505) is fixedly connected to the slider (504). Each of the connectors (505) has a mounting post (506) fixedly connected to its bottom. Each mounting post (506) has a through hole (507) inside.
5. The prefabricated substation installation device according to claim 4, characterized in that: The limiting component (6) includes a hollow column (601), and multiple hollow columns (601) are fixedly installed at the bottom of the base (1). A horizontal column (602) is fixedly connected to the outside of each hollow column (601). An electric push rod (603) is fixedly connected inside each horizontal column (602). A connecting column (604) is fixedly connected to the output end of each electric push rod (603). An elastic ring (605) is fixedly connected to the outside of each connecting column (604). The hollow column (601) corresponds to the position of the mounting hole (7).
6. The prefabricated substation installation device according to claim 1, characterized in that: The base (1) is symmetrically fixed to the outside of the positioning plate (9), and each positioning plate (9) is threaded with a bolt (10). The prefabricated cabin (2) is uniformly provided with screw holes (11) corresponding to the size of the bolt (10).