Photovoltaic tracking support

By using spindle protection components and clamps to increase the connection area in the photovoltaic tracking bracket, and by manufacturing the swing arm through stamping, the problem of spindle deformation was solved, resulting in a photovoltaic tracking bracket design that is simple in structure, lightweight, and low in cost.

CN223625811UActive Publication Date: 2025-12-02SUZHOU JSOLAR INC
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Patent Information

Application Number
CN202423118816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-02
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing photovoltaic tracking brackets, the connection between the swing arm and the main shaft can easily lead to deformation of the main shaft, posing a risk of structural damage.

Method used

The main spindle protection components and clamps are used to increase the contact area between the main spindle and the swing arm. The swing arm is manufactured by stamping and forming. Swing arm gaskets, protective plates and pin protection components are set to improve the strength and rigidity of the swing arm.

Benefits of technology

It effectively protects the spindle from damage, improves the contact strength and rigidity of the spindle, reduces overall cost, and has a simple structure and light weight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic technology, in particular to a photovoltaic tracking support. The photovoltaic tracking support comprises a column; the main shaft is pivoted to the top of the stand column; the main shaft protection piece is clamped on the main shaft; the main shaft protection piece is wrapped with the hoop; the swing arm is arranged on one side of the main shaft and comprises a head part and a tail part, the head part is located on one side close to the hoop, the tail part is located on one side far away from the hoop, the head part is fixedly connected with the hoop, the tail part is connected with one end of an electric push rod through a pin shaft, and the other end of the electric push rod is hinged to the stand column. By arranging the main shaft protection piece and the hoop, the contact area between the swing arm and the main shaft is increased, the main shaft is protected, and damage to the main shaft is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic technology, specifically a photovoltaic tracking bracket. Background Technology

[0002] With the development of the photovoltaic industry, photovoltaic tracking brackets have been widely used, but there are still some problems in their application.

[0003] For example, in the Chinese utility model patent with publication number CN221042747U, entitled "Swing Arm of Photovoltaic Tracking Frame and Photovoltaic Tracking Frame," the swing arm and main shaft are assembled. Because the contact area between the bolts connecting the swing arm and the main shaft is small, the swing arm provides torsional force during rotation. Therefore, the swing arm is prone to damaging the main shaft during rotation, leading to deformation. Thus, it is necessary to provide a photovoltaic tracking bracket to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a photovoltaic tracking bracket, which provides a main shaft protection component and a clamp to increase the contact area between the main shaft and the swing arm, thus protecting the main shaft from damage.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a photovoltaic tracking bracket, comprising: a column; a main shaft, the main shaft being pivotally connected to the top of the column; a main shaft protective component snapped onto the main shaft; a clamp covering the main shaft protective component; and a swing arm disposed on one side of the main shaft, the swing arm comprising a head and a tail, the head being located near the clamp and the tail being located away from the clamp, the head being fixedly connected to the clamp and the tail being connected to one end of an electric push rod via a pin, the other end of the electric push rod being hinged to the column.

[0006] Furthermore, the spindle protection component is U-shaped, and both of its two parallel side edges are provided with folded edges. The two folded edges on each side are folded outwards, and the distance between the two folded edges is the same as the width of the clamp. The swing arm has an inwardly curved portion along its length; an arc-shaped transition portion along its height; and a gradually thinning portion near the tail end along its width. The swing arm is manufactured by stamping. A swing arm protection plate is provided on the side of the head facing the clamp, and a swing arm pad is provided on the other side. The swing arm pad, head, and swing arm protection plate are fixedly connected to the clamp by four bolts. A pin protection component is provided between the tail end and the electric push rod.

[0007] The beneficial effects of this utility model are as follows: This utility model provides a photovoltaic tracking bracket. The swing arm in this bracket is manufactured using a stamping process, with no welded parts, resulting in a simple structure, light weight, and reduced overall cost. The installation of a main shaft protection component and a clamp increases the contact area between the main shaft and the swing arm, protecting the main shaft and preventing damage. The installation of a swing arm gasket, swing arm baffle, and pin protection component enhances the strength and rigidity of the swing arm. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0009] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0010] Figure 2 This is a side view of the present invention. Figure 2 Enlarged view of point A in the middle.

[0011] Figure 3 This is a three-dimensional structural diagram of the spindle protection component.

[0012] Figure 4 This is a schematic diagram of the three-dimensional structure of the swing arm.

[0013] Figure 5 This is a three-dimensional structural diagram of a swing arm at another angle.

[0014] The diagram is marked as follows:

[0015] 1. Spindle protection component; 2. Clamp; 3. Spindle; 4. Swing arm; 5. Pin protection component; 6. Swing arm protection plate; 7. Swing arm pad; 8. Pin; 9. Electric push rod; 10. Column; 1-1. Folded edge; 4-1. Bending section; 4-2. Transition section; 4-3. Thinning section. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0017] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0018] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0019] like Figure 1 and Figure 2 As shown, a photovoltaic tracking bracket includes: a column 10; a main shaft 3, the main shaft 3 being pivotally connected to the top of the column 10; a main shaft protection member 1 snapped onto the main shaft 3; a clamp 2 wrapped around the main shaft protection member 1; and a swing arm 4 disposed on one side of the main shaft 3, the swing arm 4 including a head and a tail, the head being located on the side closer to the clamp 2, the tail being located on the side farther from the clamp 2, the head being fixedly connected to the clamp 2, and the tail being connected to one end of an electric push rod 9 via a pin 8, the other end of the electric push rod 9 being hinged to the column 10.

[0020] In this embodiment, by setting a main shaft protection component 1 and a clamp 2 on the main shaft 3, when the photovoltaic module is subjected to external force (changes in the external environment such as wind and rain) and needs to undergo slight changes, the electric push rod 9 extends and retracts accordingly, driving the swing arm 4 to rotate, and in turn driving the main shaft protection component 1, the clamp 2 and the main shaft 3 to rotate, so as to ensure the dynamic balance of the photovoltaic module. The main shaft protection component 1 and the clamp 2 increase the contact area between the main shaft 3 and the swing arm 4, effectively solving the problem of deformation of the main shaft 3 under force.

[0021] As an optional implementation method, such as Figure 2 As shown, the spindle protection component 1 is U-shaped. The two parallel side edges of the spindle protection component 1 are provided with folded edges 1-1. The two folded edges 1-1 on each side are folded outward. The distance between the two folded edges 1-1 is the same as the width of the clamp 2, which is used to make the clamp 2 more firmly fixed along the direction of the spindle 3.

[0022] Optional, such as Figure 4 and Figure 5As shown, the swing arm 4 has an inwardly curved portion 4-1 along its length direction to accommodate different installation widths; the swing arm 4 has an arc transition portion 4-2 along its height direction, which, according to topology optimization results, helps to reduce material usage; the swing arm 4 has a gradually thinning portion 4-3 near its tail along its width direction, which can better facilitate the transmission of force of the swing arm 4 and reduce material usage.

[0023] Optionally, the swing arm 4 is manufactured by stamping, which has a short processing cycle and is simple to assemble on site.

[0024] As an optional implementation method, such as Figure 1 and Figure 2 As shown, the head is provided with a swing arm protection plate 6 on the side facing the clamp 2, and a swing arm pad 7 on the other side. The swing arm pad 7, the head, the swing arm protection plate 6 and the clamp 2 are fixedly connected by four bolts. The main shaft protection component 1 is tightly attached to the main shaft 3 under the action of the four bolts. There is no tolerance between the four bolts and the corresponding bolt holes, which ensures a good fit. When the swing arm 4 is running, the main shaft protection component 1 is further tightened under the action of rotational force, which better protects the main shaft 3.

[0025] As an optional implementation method, such as Figure 1 and Figure 2 As shown, a pin protection component 5 is provided between the tail and the electric push rod 9. The pin protection component 5 increases the connection node between the pin 8 and the swing arm 4, so that the swing arm 4 is protected from damage by the pin 8 with a lower wall thickness.

[0026] The assembly sequence of the photovoltaic tracking bracket is as follows:

[0027] S1. Pivot the main shaft 3 to the top of the column 10, and fix one end of the electric push rod 9 on the column.

[0028] S2. The tail of the swing arm 4 is pre-installed with the pin protection piece 5 by bolts.

[0029] S3. Secure the spindle protector 1 to the appropriate position on the spindle 3, and then place the clamp 2 outside the spindle protector 1. Since the spindle protector 1 and the clamp 2 are three-sided enclosed structures, they can be easily placed on the spindle 3 and are not easy to slip off. No other auxiliary devices or manual intervention are required to ensure their stability.

[0030] S4. Place the swing arm pad 7 and the swing arm protection plate 6 on both sides of the head, and then connect the head to the clamp 2 with four bolts and lock them together, so that the swing arm protection plate 6 presses tightly against the main shaft protection component 1.

[0031] S5. Connect the tail of the swing arm 4 to the other end of the electric push rod 9 via the pin 8.

[0032] Through the above technical solution, the photovoltaic tracking bracket of this utility model achieves the manufacturing of the swing arm 4 using a stamping forming process, which eliminates welded parts, resulting in a simple structure, light weight, reduced manufacturing cycle, convenient on-site adjustment, and easy installation. The strength and rigidity of the swing arm 4 are increased by setting the swing arm pad 7, swing arm protection plate 6, and pin shaft protection component 5. The contact area between the main shaft 3 and the swing arm 4 is increased by setting the main shaft protection component 1 and clamp 2, preventing damage to the main shaft 3 and improving the contact strength and rigidity of the main shaft 3.

[0033] In some possible embodiments, the swing arm 4 can be formed by stamping, or it can be replaced by welded or bent parts; the protection of the main shaft 3 can be a clamp 2 or other wrapping form.

[0034] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0035] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A photovoltaic tracking bracket, characterized in that, include: Column (10); Main shaft (3), which is pivotally connected to the top of the column (10); A spindle protection component (1) is snapped onto the spindle (3); The clamp (2) that wraps around the main shaft protector (1); A swing arm (4) is set on one side of the main shaft (3). The swing arm (4) includes a head and a tail. The head is located on the side close to the clamp (2), and the tail is located on the side away from the clamp (2). The head is fixedly connected to the clamp (2), and the tail is connected to one end of the electric push rod (9) through a pin (8). The other end of the electric push rod (9) is hinged to the column (10).

2. The photovoltaic tracking bracket according to claim 1, characterized in that, The spindle protection component (1) is U-shaped. The two parallel side edges of the spindle protection component (1) are provided with folded edges (1-1). The two folded edges (1-1) on each side are folded outward. The distance between the two folded edges (1-1) is the same as the width of the clamp (2).

3. The photovoltaic tracking bracket according to claim 1, characterized in that, The swing arm (4) has an inwardly curved portion (4-1) along its length direction; an arc transition portion (4-2) along its height direction; and a gradually thinning portion (4-3) near the tail of the swing arm (4) along its width direction.

4. The photovoltaic tracking bracket according to claim 3, characterized in that, The swing arm (4) is manufactured by stamping process.

5. The photovoltaic tracking bracket according to claim 1, characterized in that, The head is provided with a swing arm protection plate (6) on the side facing the clamp (2), and a swing arm pad (7) on the other side. The swing arm pad (7), the head, the swing arm protection plate (6) and the clamp (2) are fixedly connected by four bolts.

6. The photovoltaic tracking bracket according to claim 1, characterized in that, A pin protection component (5) is provided between the tail and the electric push rod (9).

Citation Information

Patent Citations

  • Swing arm of photovoltaic tracking frame and photovoltaic tracking frame

    CN221042747U