Emulsifying device for surfactant production

Abstract

The utility model relates to the technical field of emulsifying devices, and discloses an emulsifying device for producing a surfactant, which comprises an emulsifying box, a motor is fixedly connected to the middle of the top of the emulsifying box, the motor is controlled by a PLC (programmable logic controller) to realize positive and negative rotation, and the bottom output end of the motor penetrates through the emulsifying box and is fixedly connected with a rotating rod. A mounting plate is fixedly connected to the top of the inner side of the emulsifying box, a cylinder is rotationally connected to the middle of the mounting plate, a round hole matched with the cylinder is formed in the middle of the mounting plate, a round hole matched with the rotating rod is formed in the middle of the cylinder, and mounting cavities are formed in the two ends of the inner side of the cylinder. According to the utility model, the technical effects of avoiding cross contamination among different batches of products, ensuring the purity and quality of a surfactant, prolonging the service life of the emulsifying device, reducing the maintenance cost of equipment, reducing the time and manpower consumed by cleaning work and improving the overall production efficiency are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsifying device technical field especially, it relates to a kind of emulsifying device for surfactant production. BACKGROUND

[0002] In the production process of fluorine surfactant, emulsification is a key link, with the continuous development of chemical industry, the quality and performance requirement of surfactant is increasing, and the emulsifying device for surfactant production is a key equipment designed to meet the high quality and high performance requirements of surfactant in chemical industry.

[0003] The emulsifying tank of emulsifying device needs to be thoroughly cleaned after use to avoid contamination of the next batch of products by residual materials. In the prior art, the emulsifying tank of the existing emulsifying device is not convenient to clean, and it takes a lot of time and manpower to clean, which brings certain difficulties to the production management of enterprises. Therefore, an emulsifying device for surfactant production is designed. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides an emulsifying device for surfactant production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An emulsifying device for surfactant production includes an emulsifying box, a motor is fixedly connected to the middle of the top of the emulsifying box, the motor is controlled by a PLC controller to realize forward and reverse rotation, a rotating rod is fixedly connected to the output end of the bottom of the motor and penetrates the emulsifying box, an installation plate is fixedly connected to the top inside of the emulsifying box, a cylinder is rotatably connected to the middle of the installation plate, a circular hole adapted to the cylinder is formed in the middle of the installation plate, a circular hole adapted to the rotating rod is formed in the middle of the cylinder, installation cavities are formed in both ends of the inside of the cylinder, a push block is slidably connected to each installation cavity, a spring is arranged at the bottom of each installation cavity, a slide rod is fixedly connected to the top of each push block, circular holes adapted to the slide rods are formed in both ends of the top of the cylinder, the same circular ring is fixedly connected to the top of the two slide rods, a cylinder is fixedly connected to the top of the circular ring, two inclined clamping grooves are symmetrically formed in the top center of the cylinder, a protruding rod is fixedly connected to the circumferential surface of the rotating rod near the inclined clamping grooves, and the protruding rod is adapted to the inclined clamping grooves. Through the arrangement of the push block, the spring and the cylinder, when the motor rotates clockwise, the L-shaped scraper can be driven to rotate, and the inner wall of the emulsifying box can be scraped.

[0007] As a further scheme of the utility model, the rotary rod bottom fixedly connects with a rotating disc, the rotating disc bottom periphery equidistance fixedly connects with multiple shearing heads, the emulsification box inside bottom middle part rotatably connects with a rotary rod, and the rotary rod top fixedly connects with a round basin, the round basin periphery outer wall equidistance is provided with multiple discharge holes, the round basin bottom is provided with multiple feeding ports, through the shearing head and round basin etc.

[0008] As a further scheme of the utility model, the cylindrical periphery surface is fixedly connected with an L-shaped scraper through a connecting rod, the L-shaped scraper bottom is fixedly connected with a sleeve, and the rotating sleeve is arranged on the rotary rod outer surface.

[0009] As a further scheme of the utility model, the rotary rod periphery surface equidistance fixedly connects with multiple U-shaped stirring rods in the emulsification box.

[0010] As a further scheme of the utility model, the emulsification box bottom is fixedly connected with a discharge pipe, and a valve is arranged on the discharge pipe.

[0011] As a further scheme of the utility model, the emulsification box top is provided with a feeding pipe, and a temperature sensor is arranged on the emulsification box top inside.

[0012] As a further scheme of the utility model, the emulsification box periphery outer wall is fixedly connected with a heat preservation layer, and multiple electric heating wires are equidistance fixedly connected on the heat preservation layer inside.

[0013] The utility model discloses the beneficial effect is:

[0014] The utility model discloses: due to adopting cylindrical, spring, push block, ring, inclined slot and L-shaped scraper etc. Technical means, through the anticlockwise rotation of motor, makes the emulsification of raw materials, through the clockwise rotation of motor, makes the L-shaped scraper to clean emulsion tank inner wall, cooperates the flushing, makes emulsion tank inside convenient to clean, effectively solves the emulsion tank inside cleaning difficult problem in background art, and then realizes the technology effect of avoiding the cross contamination between different batches of products, guarantees the purity and quality of surfactant, prolongs the service life of emulsification device, reduces equipment maintenance cost, reduces the time and manpower of cleaning work simultaneously, improves the overall production efficiency.

[0015] The utility model discloses: through the setting of heat preservation layer, electric heating wire and temperature sensor, realizes the real-time monitoring of emulsion tank inside temperature change, provides the condition support for emulsion quality. ACCURATE DRAWINGS

[0016] Figure 1 The utility model discloses a kind of emulsification device overall structure schematic diagram for surfactant production;

[0017] Figure 2 A structure schematic view of an emulsification box of an emulsification device for surfactant production is provided in the utility model.

[0018] Figure 3 A structure schematic view of an emulsification box of an emulsification device for surfactant production is provided in the utility model.

[0019] Figure 4 A structure schematic view of an emulsification device for surfactant production is provided in the utility model. Figure 3

[0020] Figure 5 A structure schematic view of an emulsification device for surfactant production is provided in the utility model.

[0021] In the figure: 1, emulsification box; 101, discharge pipe; 102, valve; 103, feed pipe; 2, heat preservation layer; 201, heating wire; 3, motor; 301, rotating rod; 302, U-shaped stirring rod; 303, convex rod; 4, rotating disc; 401, shearing head; 402, round basin; 403, rotating rod; 404, discharge hole; 5, mounting plate; 6, cylinder; 601, mounting cavity; 602, spring; 603, push block; 604, sliding rod; 605, circular ring; 606, cylinder; 607, inclined clamping groove; 7, L-shaped scraper; 701, sleeve. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0023] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0024] Referring to Figures 1-5 ​The utility model relates to an emulsifying device for surfactant production, including emulsification box 1, the middle part of emulsification box 1 top is fixedly connected with motor 3, and the bottom output of motor 3 is fixedly connected with rotating rod 301 through emulsification box 1, and the inboard top of emulsification box 1 is fixedly connected with mounting plate 5, and the middle part of mounting plate 5 is rotatably connected with cylinder 6, and the middle part of mounting plate 5 is provided with the round hole that is suitable for cylinder 6, and the middle part of cylinder 6 is provided with the round hole that is suitable for rotating rod 301, and the both ends of inboard of cylinder 6 are provided with installation cavity 601, and each installation cavity 601 is slidably connected with push block 603, and the bottom of each installation cavity 601 is provided with spring 602, and the top of two push blocks 603 is fixedly connected with slide rod 604, and the both ends of top of cylinder 6 are provided with the round hole that is suitable for slide rod 604, and the top of two slide rods 604 is fixedly connected with same circular ring 605, and the top of circular ring 605 is fixedly connected with cylinder 606, and the top center symmetry of cylinder 606 is provided with two inclined clamping grooves 607, and the circumferential surface of rotating rod 301 is fixedly connected with lug 303 near inclined clamping groove 607, and lug 303 is suitable for inclined clamping groove 607, through the setting of cylinder 6, installation cavity 601, spring 602 and cylinder 606 and inclined clamping groove 607 etc., when motor 3 counterclockwise rotates, L-shaped scraper 7 does not rotate along with it, and when clockwise rotates, L-shaped scraper 7 can rotate along with it.

[0025] In the embodiment, the bottom of rotating rod 301 is fixedly connected with rotating disc 4, a plurality of shearing heads 401 are fixedly connected to the bottom circumference of rotating disc 4 at equal distances, a rotating rod 403 is rotatably connected to the middle of the bottom of emulsification box 1, and a circular basin 402 is fixedly connected to the top of rotating rod 403, a plurality of discharge holes 404 are equidistantly arranged on the circumferential outer wall of circular basin 402, and a plurality of feeding ports are arranged on the bottom of circular basin 402. Through the arrangement of shearing heads 401, rotating rod 403 and discharge holes 404, the particles of raw materials are refined, and the emulsification effect is improved.

[0026] In the embodiment, L-shaped scraper 7 is fixedly connected to the circumferential surface of cylinder 6 through a connecting rod, and a sleeve 701 is fixedly connected to the bottom of L-shaped scraper 7 and is rotatably arranged on the outer surface of rotating rod 403.

[0027] In the embodiment, a plurality of U-shaped stirring rods 302 are fixedly connected to the circumferential surface of rotating rod 301 inside emulsification box 1 at equal distances, and the stirring of U-shaped stirring rods 302 can promote the emulsification process.

[0028] In the embodiment, a discharge pipe 101 is fixedly connected to the bottom of emulsification box 1, and a valve 102 is arranged on the discharge pipe 101.

[0029] In the embodiment, a feeding pipe 103 is arranged on the top of emulsification box 1, and a temperature sensor is arranged on the inner side of the top of emulsification box 1.

[0030] In this embodiment, the emulsification tank 1 is fixedly connected with a heat preservation layer 2, and a plurality of electric heating wires 201 are fixedly connected to the inner side of the heat preservation layer 2 at equal distances, and the temperature sensor and the electric heating wire 201 are arranged to control the temperature in the emulsification tank 1, so that the emulsification effect is better.

[0031] Working principle: the surfactant raw material is added into the emulsification tank 1, the motor 3 is started, the rotating rod 301 is counterclockwise rotated, the U-shaped stirring rod 302 is arranged to stir the raw material, the shear head 401, the circular basin 402 and the discharge hole 404 are arranged, the raw material enters from the bottom of the circular basin 402, the shear head 401 rotates at high speed to generate shear force, the raw material is finely divided into small particles, emulsification is realized, the electric heating wire 201 and the heat preservation layer 2 are arranged, and the temperature sensor in the emulsification tank 1 is arranged to control the temperature in the emulsification tank 1, when the emulsification is finished, the valve 102 of the opening 101 is opened, the raw material is discharged, the shape of the inclined clamping groove 607 and the arrangement of the compression spring 602 of the circular ring 605 are arranged, so that the L-shaped scraper 7 does not rotate when the motor 3 is counterclockwise rotated, when the raw material is discharged, the inner wall of the emulsification tank 1 needs to be cleaned, then the motor 3 is reversed, the convex rod 303 can be clamped in the inclined clamping groove 607, and the cylindrical column 6 is driven to rotate, so that the cylindrical column 6 drives the L-shaped scraper 7 to rotate, the emulsification tank 1 is scraped, and the emulsification tank 1 is cleaned with water, so that the inner wall of the emulsification tank 1 is cleaned, and the maintenance and cleaning cost is reduced.

[0032] For the sake of description, spatial relative terms, such as "above", "upper", "top", "bottom", and the like, can be used herein for describing the spatial relationship between one device or feature to another device or feature as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, the device described as "above" or "on" other devices or structures will be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the "above" and "below" orientations. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein are interpreted accordingly.

[0033] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0034] The preferred embodiments of the present application have been described above with the aid of drawing only for purposes of example and variation, and it should be understood that the present application can be practiced otherwise without departing from the spirit and principles of the present application. The present application is thus not limited to the embodiments described above, but encompasses any and all modifications within the spirit and scope of the present application.

Claims

1. An emulsifying device for surfactant production comprising an emulsifying tank (1), characterized in that, The middle part of the top of the emulsification tank (1) is fixedly connected with a motor (3), the bottom output end of the motor (3) is fixedly connected with a rotating rod (301) penetrating the emulsification tank (1), the top inside of the emulsification tank (1) is fixedly connected with a mounting plate (5), the middle part of the mounting plate (5) is rotatably connected with a cylinder (6), the middle part of the mounting plate (5) is provided with a circular hole matched with the cylinder (6), the middle part of the cylinder (6) is provided with a circular hole matched with the rotating rod (301), the inside of the cylinder (6) is provided with mounting cavities (601) at both ends, each mounting cavity (601) is slidably connected with a push block (603), each mounting cavity (601) is provided with a spring (602) at the bottom, the top of each push block (603) is fixedly connected with a slide rod (604), the top of both slide rods (604) is fixedly connected with the same circular ring (605), the top of the circular ring (605) is fixedly connected with a cylinder (606), the top of the cylinder (606) is symmetrically provided with two inclined clamping grooves (607) at the center, the circumferential surface of the rotating rod (301) is fixedly connected with a protruding rod (303) near the inclined clamping grooves (607), and the protruding rod (303) is matched with the inclined clamping grooves (607).

2. The emulsifying apparatus for surfactant production according to claim 1, characterized by, The bottom of the rotating rod (301) is fixedly connected with a rotating disc (4), a plurality of shearing heads (401) are fixedly connected to the bottom of the rotating disc (4) at equal distances in the circumferential direction, the inside bottom of the emulsification tank (1) is rotatably connected with a rotating rod (403), and the top of the rotating rod (403) is fixedly connected with a circular basin (402), a plurality of discharge holes (404) are provided at equal distances in the circumferential direction on the outer wall of the circular basin (402), and a plurality of feeding ports are provided on the bottom of the circular basin (402).

3. The emulsification device for surfactant production according to claim 1, characterized by, The circumferential surface of the cylinder (6) is fixedly connected with an L-shaped scraper (7) through a connecting rod, the bottom of the L-shaped scraper (7) is fixedly connected with a sleeve (701), and the rotating sleeve is arranged on the outer surface of the rotating rod (403).

4. The emulsifying apparatus for surfactant production according to claim 1, characterized by A plurality of U-shaped stirring rods (302) are fixedly connected to the circumferential surface of the rotating rod (301) inside the emulsification tank (1) at equal distances.

5. The emulsifying apparatus for surfactant production according to claim 1, characterized by The bottom of the emulsification tank (1) is fixedly connected with a discharge pipe (101), and a valve (102) is arranged on the discharge pipe (101).

6. The emulsifying apparatus for surfactant production according to claim 1, characterized by The top of the emulsification tank (1) is provided with a feeding pipe (103), and the inside of the top of the emulsification tank (1) is provided with a temperature sensor.

7. The emulsifying apparatus for surfactant production according to claim 1, characterized by The circumferential outer wall of the emulsification tank (1) is fixedly connected with a heat preservation layer (2), and a plurality of electric heating wires (201) are fixedly connected to the inside of the heat preservation layer (2) at equal distances.

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