Microsphere foaming powder emulsification processing equipment

By introducing a motor-driven rinsing mechanism and an intermittent feeding mechanism into the microsphere foaming powder emulsification processing equipment, the problem of time-consuming and labor-intensive cleaning of residual materials and impurities in the tank is solved, and automated cleaning and efficient discharge are achieved.

CN223628434UActive Publication Date: 2025-12-05SHANGHAI LUEFA CHEM TECH CO LTD
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Patent Information

Application Number
CN202423236565.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-05
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing microsphere foaming powder emulsification processing equipment lacks an automatic device for rinsing off residual materials and impurities, resulting in time-consuming and labor-intensive manual cleaning, which increases the factory's labor costs.

Method used

A microsphere foaming powder emulsification processing equipment was designed, which adopts a motor-driven flushing mechanism to automatically and uniformly flush the inside of the tank through an electric nozzle, and combines it with an intermittent feeding mechanism to realize the automatic discharge of materials.

Benefits of technology

It enables automatic cleaning of residual materials and impurities inside the tank, reducing labor costs and improving processing efficiency and equipment automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of microsphere foaming powder emulsification processing, and discloses microsphere foaming powder emulsification processing equipment, which comprises a base and a tank body, the top of the base is fixedly connected with a bracket, and the bottom of the bracket is provided with a flushing mechanism; the flushing mechanism comprises a vertical rod, a sliding sleeve, a rack, an electric nozzle, a vertical shaft, a half-tooth gear, a motor and a belt pulley; the number of the vertical rods is two, the two vertical rods are fixedly connected to the top of the tank body, the number of the sliding sleeves is two, the two sliding sleeves are fixedly connected to the tops of the two vertical rods respectively, the sliding rods are fixedly connected to the left end and the right end of a rack, a motor drives a back face vertical shaft to rotate, and the back face vertical shaft rotates to drive an electric nozzle to move left and right. And residual materials and impurities in the tank body are uniformly flushed by sprayed water in the left-right moving process of the electric nozzle, so that manual cleaning can be replaced, and the manpower expenditure is saved for a factory.
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Description

TECHNICAL FIELD

[0001] The utility model relates to microsphere foaming powder emulsification processing technical field, concretely to a kind of microsphere foaming powder emulsification processing equipment. BACKGROUND

[0002] The emulsification processing of microsphere foaming powder is a technology for preparing microspheres, which usually involves mixing two immiscible liquids (such as water and oil) through mechanical stirring or other methods to form an emulsion, and then solidifying the microspheres through a specific process.

[0003] According to the patent with the publication number "CN217395515U", a kind of feeding device of foaming microsphere, including feeding hopper, the feeding hopper bottom end discharge port place welding has feed pipe, the side wall of feed pipe is connected with the connecting shaft of bearing plate one side, the top of connecting shaft is fixed with carousel, this feeding device of foaming microsphere, different from prior art, utilize intermittent rotation mechanism, can realize the intermittent feeding operation of foaming microsphere, effectively prevent that material is entered into to processing equipment and is processed, lead to the situation that processing effect is not good occur, simultaneously, still can be through the setting of slide column, baffle, connecting block, hand screw, then can adjust the more or less of the material drop of each through hole, make the use range wide when feeding, secondly, utilize reciprocating knock mechanism, can make two knock balls intermittently knock the outside of feed pipe, effectively prevent that material is jammed in feed pipe, greatly improve the efficiency of feeding.

[0004] However: although the device can dredge the blocked material in the feed pipe, it does not have a device for automatically flushing the residual material and impurities inside the tank, which can affect the raw material ratio of microsphere foaming powder emulsification processing. In the prior art, the residual material and impurities inside the tank are usually flushed manually, which not only wastes time and effort, but also increases the labor cost of the factory. Therefore, a microsphere foaming powder emulsification processing equipment is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is to provide a microsphere foaming powder emulsification processing equipment to overcome the shortcomings of the prior art.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme:

[0007] A microsphere foaming powder emulsification processing equipment, comprising a base, a tank, a support fixedly connected to the top of the base, and a flushing mechanism provided at the bottom of the support.

[0008] The flushing mechanism comprises a vertical rod, a sliding sleeve, a rack, an electric nozzle, a vertical shaft, a half-tooth gear, a motor, and a belt pulley.

[0009] The number of vertical rods is two, the two vertical rods are fixedly connected to the top of the tank body, the number of sliding sleeves is two, the two sliding sleeves are fixedly connected to the top of the two vertical rods, the left and right ends of the rack are fixedly connected with sliding rods, the two sliding rods slide through the two sliding sleeves through linear bearings, the inside of the rack is provided with a water pipe, and the electric nozzle is fixedly connected to the bottom of the water pipe. The sliding sleeve is arranged to limit the left and right movement of the sliding rod.

[0010] Preferably, the number of vertical shafts is two, the top ends of the two vertical shafts are rotatably penetrated to the top of the bracket through bearings, the number of half-toothed gears is two, the two half-toothed gears are engaged with the rack, the middle portions of the two vertical shafts are fixedly connected with belt pulleys, and the two belt pulleys are drivingly connected through a transmission belt.

[0011] Preferably, the motor is fixedly connected to the top of the bracket, and the bottom output end of the motor is fixedly connected with the top end of the back vertical shaft through a shaft coupling. The bracket is provided to support the motor.

[0012] Preferably, the top of the base is fixedly connected with a water bucket, the top of the water bucket is fixedly connected with a hose, the top end of the hose is fixedly connected with the right end of the rack and communicates with the water pipe.

[0013] Preferably, the top of the bracket is provided with an intermittent feeding mechanism, the intermittent feeding mechanism comprises a material tank, the inside of the material tank is provided with an emulsifier, the front surface of the material tank is fixedly connected with a discharge pipe, the top of the bracket is provided with a first discharge opening, and the first discharge opening communicates with the discharge pipe.

[0014] Preferably, the middle portion of the front vertical shaft is fixedly connected with a rotating disc, the top of the rotating disc is eccentrically provided with a second discharge opening, and the inner diameter of the second discharge opening is consistent with the inner diameter of the first discharge opening. The rotating disc is arranged to block the first discharge opening.

[0015] Preferably, the bottom of the tank body is fixedly connected with a discharge pipe, and the tank body is fixedly connected to the top of the tank body through supporting legs.

[0016] The above technical scheme can bring the following beneficial effects:

[0017] 1. The motor drives the back vertical shaft to rotate, the back vertical shaft drives the electric nozzle to move left and right, and the water splashed during the left and right movement of the electric nozzle uniformly washes the residual materials and impurities in the tank body, thereby replacing manual cleaning and saving labor costs for the factory.

[0018] 2, the front vertical shaft rotates to drive the rotating disc to rotate, the rotating disc rotates to drive the second discharge port to rotate, the second discharge port coincides with the first discharge port once every rotation, at this time the emulsifier in the material tank can fall into the tank through the storage tank, the first discharge port and the second discharge port, thereby completing intermittent discharge. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic view of the utility model;

[0020] Figure 2 It is the back structure schematic view of the utility model;

[0021] Figure 3 It is the flushing mechanism area schematic view in the utility model;

[0022] Figure 4 It is the intermittent feeding mechanism area schematic view in the utility model.

[0023] In the drawing: 1, base; 2, tank; 3, support; 4, flushing mechanism; 5, intermittent feeding mechanism; 6, discharge pipe; 7, supporting leg; 41, vertical rod; 42, sliding sleeve; 43, rack; 44, electric nozzle; 45, vertical shaft; 46, half-tooth gear; 47, motor; 48, pulley; 49, water bucket; 410, hose; 51, material tank; 52, discharge pipe; 53, first discharge port; 54, rotating disc; 55, second discharge port. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.

[0026] In the description of the utility model, it is necessary to explain, unless there is definite and limited, the term "installation", "connection", "arrangement" should be broad sense understanding, for example, can be fixedly connected, set up, or detachable connection, set up, or integrally connected, set up.It can be understood by the person skilled in the art that the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0027] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.In the description of the utility model, the meaning of "several" is two or more than two, unless there is definite and specific limitation.

[0028] Please refer to Figures 1-4 An embodiment of the utility model is: a kind of microsphere foaming powder emulsification processing equipment, including pedestal 1, tank 2, the top of pedestal 1 is fixedly connected with support 3, and the bottom of support 3 is provided with flushing mechanism 4.

[0029] Flush mechanism 4 includes vertical rod 41, sliding sleeve 42, rack 43, electric nozzle 44, vertical shaft 45, half-tooth gear 46, motor 47, belt pulley 48;

[0030] The number of vertical rod 41 is two, and the top of the tank 2 is fixedly connected with two vertical rods 41, the number of sliding sleeve 42 is two, and the top of two vertical rods 41 is fixedly connected with two sliding sleeves 42, the left and right ends of rack 43 are fixedly connected with slide bar, and two slide bars are slid through two sliding sleeves 42 respectively, the front and back sides of rack 43 are provided with transmission teeth, and the inside of rack 43 is provided with water pipe, and electric nozzle 44 is fixedly connected at the bottom of water pipe.

[0031] Sliding sleeve 42 is set to limit the left and right movement of slide bar.

[0032] The number of vertical shaft 45 is two, and the top of two vertical shafts 45 is rotatably penetrated to the top of support 3 through bearing, the number of half-tooth gear 46 is two, and two half-tooth gears 46 are engaged with rack 43, and the middle of two vertical shafts 45 is fixedly connected with belt pulley 48, and two belt pulleys 48 are drivingly connected through transmission belt.

[0033] Motor 47 is fixedly connected at the top of support 3, and the bottom output end of motor 47 is fixedly connected with the top end of back vertical shaft 45 through shaft coupling.

[0034] Support 3 is set to provide support force for motor 47.

[0035] The top of the base 1 is fixedly connected with a water bucket 49, the top of the water bucket 49 is fixedly connected with a hose 410, the top end of the hose 410 is fixedly connected with the right end of the rack 43 and communicates with a water pipe.

[0036] Working principle: when in use, the back vertical shaft 45 is driven to rotate by the motor 47, the back vertical shaft 45 is driven to rotate by the belt pulley 48, thus the two vertical shafts 45 rotate simultaneously and drive the two half-toothed gears 46 to rotate simultaneously, the two half-toothed gears 46 rotate in turn and mesh with the transmission teeth on the front and back sides of the rack 43, and drive the rack 43 to move back and forth, the rack 43 moves left and right to drive the electric nozzle 44 to move left and right, and the electric nozzle 44 sprays water to uniformly wash the residual materials and impurities in the tank body 2 during the left and right movement.

[0037] Please refer to Figures 1-4 On the basis of the above embodiment, in another embodiment of the utility model, the top of the support 3 is provided with an intermittent feeding mechanism 5, the intermittent feeding mechanism 5 comprises a material tank 51, the inside of the material tank 51 is provided with an emulsifier, the front of the material tank 51 is fixedly connected with a discharge pipe 52, the top of the support 3 is provided with a first discharge opening 53, and the first discharge opening 53 is communicated with the discharge pipe 52.

[0038] The middle part of the front vertical shaft 45 is fixedly connected with a rotating disc 54, the top of the rotating disc 54 is eccentrically provided with a second discharge opening 55, and the inner diameter of the second discharge opening 55 is consistent with the inner diameter of the first discharge opening 53.

[0039] The rotating disc 54 is arranged to block the first discharge opening 53.

[0040] The bottom of the tank body 2 is fixedly connected with a discharge pipe 6, and the tank body 2 is fixedly connected to the top of the tank body 2 through a supporting leg 7.

[0041] Working principle: the rotating disc 54 is driven to rotate by the front vertical shaft 45, the rotating disc 54 drives the second discharge opening 55 to rotate, the second discharge opening 55 coincides with the first discharge opening 53 once every rotation, at this time, the emulsifier in the material tank 51 can fall into the tank body 2 through the storage tank 52, the first discharge opening 53 and the second discharge opening 55, thereby completing intermittent discharging.

[0042] The utility model provides a kind of microsphere foaming powder emulsification processing equipment, and there are many methods and ways to specifically realize the technical scheme, and the above-mentioned is only preferred implementation mode of the utility model, it should be pointed out, for the ordinary skilled person in the art, without departing from the principle of the utility model, can make several improvements and refinements, these improvements and refinements should also be regarded as the protection scope of the utility model. The components not specified in the embodiment can be realized by existing technology.

Claims

1. A microsphere foamed powder emulsification processing device, comprising a base (1), a tank body (2), characterized in that: The top of the base (1) is fixedly connected with a support (3), and the bottom of the support (3) is provided with a flushing mechanism (4); The flushing mechanism (4) comprises vertical rods (41), sliding sleeves (42), a rack (43), an electric nozzle (44), vertical shafts (45), half-toothed gears (46), a motor (47) and belt pulleys (48); The two vertical rods (41) are fixedly connected to the top of the tank body (2), the two sliding sleeves (42) are fixedly connected to the top of the two vertical rods (41), the left and right ends of the rack (43) are fixedly connected with sliding rods, the two sliding rods are slid through the two sliding sleeves (42) through linear bearings respectively, the front and rear sides of the rack (43) are provided with transmission teeth, and the inside of the rack (43) is provided with a water pipe.

2. A microsphere foamed powder emulsification processing apparatus according to claim 1, characterized by: The two vertical shafts (45) are rotatably penetrated to the top of the support (3) through bearings at the top ends, the two half-toothed gears (46) are engaged with the rack (43), and the middle portions of the two vertical shafts (45) are fixedly connected with the belt pulleys (48).

3. A microsphere foamed powder emulsification processing apparatus according to claim 2, characterized by: The motor (47) is fixedly connected to the top of the support (3), and the bottom output end of the motor (47) is fixedly connected with the top end of the vertical shaft (45) on the back through a shaft coupling.

4. A microsphere foamed powder emulsification processing apparatus according to claim 3, characterized by: The top of the base (1) is fixedly connected with a water bucket (49), the top of the water bucket (49) is fixedly connected with a hose (410), the top end of the hose (410) is fixedly connected with the right end of the rack (43) and communicates with the water pipe.

5. A microsphere foamed powder emulsification processing apparatus according to claim 4, characterized by: The top of the support (3) is provided with an intermittent feeding mechanism (5), the intermittent feeding mechanism (5) comprises a material tank (51), the inside of the material tank (51) is provided with an emulsifier, the front of the material tank (51) is fixedly connected with a discharge pipe (52), the top of the support (3) is provided with a first discharge opening (53) penetratingly formed, and the first discharge opening (53) communicates with the discharge pipe (52).

6. A microsphere foamed powder emulsification processing apparatus according to claim 5, characterized by: The middle portion of the vertical shaft (45) on the front is fixedly connected with a rotating disc (54), the top of the rotating disc (54) is eccentrically provided with a second discharge opening (55) penetratingly formed, and the inner diameter of the second discharge opening (55) is consistent with the inner diameter of the first discharge opening (53).

7. A microsphere foamed powder emulsification processing apparatus according to claim 6, characterized by: The bottom of the tank body (2) is fixedly connected with a discharge pipe (6), and the tank body (2) is fixedly connected to the top of the tank body (2) through a supporting leg (7).

Citation Information

Patent Citations

  • Foaming microsphere feeding device

    CN217395515U