Wear-resistant reinforcing device for scraper holder
By installing wear-resistant reinforcement devices on the scraper holder and the bottom of the scraper, the problems of mechanical wear and corrosion of the scraper holder in the strong mixer are solved, extending the service life of the scraper holder and improving the operational stability and economy of the equipment.
Patent Information
- Application Number
- CN202423091763.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The scraper holder is susceptible to mechanical wear and corrosion in the strong mixer, resulting in a short service life, high equipment maintenance costs, and increased downtime, which affects production efficiency.
The bottom of the scraper holder is reinforced with a wear-resistant plate. The wear-resistant plate of the scraper holder adopts a wear-resistant reinforcement device. By setting the wear-resistant reinforcement device on the outside of the scraper and the bottom of the scraper, the mechanical wear and corrosion of the scraper holder bottom are effectively suppressed, thus extending the service life.
It effectively inhibits mechanical wear and corrosion of the scraper holder and scraper bottom, extends the service life, and improves the stability and economy of equipment operation.
Smart Images

Figure CN223628526U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixing and stirring equipment technical field especially is related to a scraper holder wear -resisting reinforcing device. BACKGROUND
[0002] The strong mixer is a kind of equipment widely used in industrial production, and its main function is to mix different raw materials with strong force to ensure that the raw materials are fully and uniformly mixed together to meet the requirements of subsequent production process. In the internal structure of the strong mixer, a wall scraper needs to be in close contact with the inner wall of the strong mixer. During the operation of the equipment, as the internal raw materials continuously move and roll, the scraper, supported by the wall scraper holder, will scrape off the raw materials attached to the barrel wall, so that the raw materials continuously participate in the mixing process.
[0003] In actual production, the mixed materials mostly contain water, which makes the materials have strong adhesion and easily form a hard mass at the bottom of the mixing barrel. The bottom of the scraper holder will be subjected to a large impact force from the raw materials with large force, and this frequent and strong impact will cause the scraper holder to be easily mechanically worn. Under the extrusion of the bottom material, the scraper holder will be bent and deformed to tilt away from the barrel wall, and cannot effectively clean the adhered material. Excessive accumulation of materials at the lower end and bottom of the inside of the mixing barrel will affect the operation of the equipment. Moreover, the materials will be extruded by the side scraper for a long time, and the hardened material will be more difficult to clean. In addition, some raw materials contain corrosive substances, and the bottom of the scraper holder is easily corroded. After the bottom of the scraper holder is corroded and worn, the scraper holder needs to be replaced as a whole, which results in a service life of the wall scraper holder made of ordinary manganese steel usually only 3-4 months. This not only increases the equipment maintenance cost and downtime, but also affects the overall production efficiency.
[0004] Therefore, the utility model provides a scraper holder wear -resisting reinforcing device, can reinforce the bottom of scraper holder, prolongs the life. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a scraper holder wear -resisting reinforcing device, which can solve the above technical problems.
[0006] The utility model provides a scraper holder wear -resisting reinforcing device, including the scraper holder being set along the mixing barrel axial direction, the scraper holder one side of material receiving surface is equipped with scraper, the scraper blade is attached the inner wall of mixing barrel, the scraper holder with the bottom outside of scraper is detachably connected with wear -resisting board.
[0007] Preferably, the wear -resisting board side wall upper portion is equipped with the clamping groove, the scraper with the scraper holder is located in the clamping groove, the wear -resisting board opening place is towards material receiving surface, and the clamping groove both sides are detachably connected between the scraper and the scraper holder.
[0008] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0009] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0010] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0011] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0012] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0013] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0014] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0015] Preferably, the bolt connection is adopted between the two sides of the clamping groove and the scraper and the scraper holder.
[0016] Beneficial effects:
[0017] The utility model discloses a scraping knife holder and scraping knife's bottom outside setting wear -resistant board reinforce protection, can effectively inhibit scraping knife holder and scraping knife bottom's mechanical wear and tear and corrosion loss, prolongs scraping knife and scraping knife holder's use cycle, reduces the loss, improves the stability and economy of strong mixing machine whole operation of running. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will briefly introduce the drawing needed to be used in the specific embodiment or prior art description, and obviously, the drawing in the following description is some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.
[0019] Figure 1 It is the main view structural schematic drawing of embodiment 1 of the utility model;
[0020] Figure 2 It is the main view structural schematic drawing of embodiment 1 of the utility model; Figure 1 It is the main view structural schematic drawing of embodiment 1 of the utility model;
[0021] Figure 3 It is the main view structural schematic drawing of embodiment 1 of the utility model;
[0022] Figure 4 Figure 2 is a top view structural schematic diagram of the embodiment 2 of the present application.
[0023] Reference signs:
[0024] 1-mixing barrel, 2-scraper, 3-scraper holder, 4-rotating shaft, 5-wear plate, 6-counterbore bolt, 7-clamping groove, 8-through hole, 9-bottom scraper. DETAILED DESCRIPTION
[0025] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0027] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited. In addition, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] Embodiment 1
[0029] As Figures 1-3As shown, a kind of scraper holder wear-resistant reinforcing device, including the scraper holder 3 being arranged along the shaft of mixing barrel 1, scraper holder 3 is equipped with scraper 2 towards the side of material receiving surface, scraper holder 3 and scraper 2 between can adopt welding.Scraper 2 blade is attached to the inner wall of mixing barrel 1, scraper 2 blade is arranged along the tangent of the inner wall of mixing barrel 1, blade adopts tungsten carbide alloy material, has very high hardness and wear resistance, can easily cut into and scrape the hard material particles on the barrel wall.The inner barrel of mixing barrel 1 can rotate during the mixing process of material, the structure is the conventional setting of strong mixer, not described here.Scraper 2 can be relative motion between the inner wall of mixing barrel 1, clean the material adhered on the inner wall of mixing barrel 1.Scraper holder 3 top is fixedly connected with external support frame through rotating shaft 4, can fix the axis of scraper holder 3, scraper holder 3 can rotate along rotating shaft 4, the angle of scraper 2 blade is adjusted slightly, so that it is more attached to the barrel wall of mixing barrel 1.
[0030] Scraper holder 3 and scraper 2 bottom outside are detachably connected with wear-resistant plate 5.Coupling groove 7 is formed in the upper part of the side wall of wear-resistant plate 5, scraper 2 and scraper holder 3 are located in coupling groove 7, the opening of wear-resistant plate 5 faces the material receiving surface, coupling groove 7 covers the bottom of scraper 2 and scraper holder 3 and the side away from the material receiving surface.The edge of wear-resistant plate 5 is smooth arc, wear-resistant plate 5 is attached to the surface of scraper 2 and scraper holder 3, reduces the resistance.Wear-resistant plate 5 bottom surface is attached to the bottom of mixing barrel 1, the bottom of wear-resistant plate 5 is equipped with the inclination angle attached to the barrel wall, preferably the same shape as the blade of scraper 2, can clean the material at the corner of the bottom of barrel wall, avoid the material accumulation at the edge of barrel bottom to form dead angle.
[0031] The detachable connection between the two sides of coupling groove 7 and scraper and scraper holder 3.Screw connection between the two sides of coupling groove 7 and scraper 2 and scraper holder 3.M12 countersunk head bolt 6 is used for screw connection, high-strength austenitic stainless steel is selected for material, to ensure the reliability of connection in complex stress environment.Hole 8 is formed in the two sides of coupling groove 7, countersunk head bolt 6 passes through hole 8 to connect scraper holder 3, countersunk head bolt 6 is flush with the surface of wear-resistant plate 5, to avoid the collision between countersunk head bolt 6 and material during the mixing process of material, to interfere with the flow of material.Nylon locking washer or spring washer is used between countersunk head bolt 6 and wear-resistant plate 5, to effectively prevent the loosening of countersunk head bolt 6 under the action of long-term vibration and impact.
[0032] The base layer of wear-resistant plate 5 is high-strength stainless steel plate, which can provide good structural support and impact resistance.Wear-resistant layer is provided on the outer side of wear-resistant plate 5, which is one of ceramic wear-resistant layer, metal particle wear-resistant layer and polytetrafluoroethylene wear-resistant layer.The above wear-resistant layer can effectively enhance the wear resistance and impact resistance of wear-resistant plate 5, and effectively avoid material adhesion.
[0033] Working principle:
[0034] The wear plate 5 is sleeved on the scraper frame 3 and the bottom of the scraper 2 through the top clamping groove 7, and the wear plate 5 and the scraper frame 3 and the scraper 2 are connected through the countersunk head bolt 6; when the intensive mixer works, the inner barrel of the mixing barrel 1 starts to rotate, the relative movement between the scraper 2 and the inner wall of the mixing barrel 1 occurs, and then the inner wall is cleaned; the wear plate 5 can protect the bottom of the scraper frame 3 and the scraper 2 in this process, so as to avoid the shortening of the service life caused by the bottom loss.
[0035] Embodiment 2
[0036] As shown in Figure 4 The wear plate 5 is connected with the arc-shaped plate-shaped bottom scraper 9 away from the inner wall of the mixing barrel 1, and the bottom scraper 9 is attached to the bottom surface of the mixing barrel 1. The bottom scraper 9 and the wear plate 5 adopt an integrated structure to ensure the connection strength and stability between them. The side of the bottom scraper 9 facing the material receiving surface is the blade surface, and the length of the bottom scraper 9 is greater than the radius of the mixing barrel 1, so that the bottom scraper 9 can clean all positions of the bottom of the mixing barrel 1 after the mixing barrel 1 rotates.
[0037] When the intensive mixer works, the bottom scraper 9 is driven by the wear plate 5 to move and attach to the bottom of the mixing barrel 1, so as to clean the material accumulated on the bottom of the mixing barrel 1.
[0038] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A doctor blade holder wear resistant reinforcement device, characterized by, The scraper holder is arranged axially along the mixing barrel, and a scraper is arranged on the side facing the material, and the scraper blade is attached to the inner wall of the mixing barrel.
2. The doctor blade holder wear resistant reinforcement device of claim 1, wherein, The side wall of the wear plate is provided with a clamping groove, and the scraper and the scraper holder are located in the clamping groove.
3. The doctor blade holder wear resistant reinforcement of claim 2, wherein, The clamping groove is bolted to the scraper and the scraper holder on both sides.
4. The doctor blade holder wear resistant reinforcement of claim 3, wherein, The bolt connection adopts M12 stainless steel countersunk head bolts.
5. The doctor blade holder wear resistant reinforcement of claim 1, wherein, The edge of the wear plate is smooth and arc-shaped, and the wear plate is attached to the surface of the scraper and the scraper holder.
6. The doctor blade holder wear resistant reinforcement of claim 2, wherein, The bottom of the wear plate clamping groove covers the scraper and the scraper holder, and the bottom surface of the wear plate is attached to the bottom of the mixing barrel.
7. The blade holder wear reinforcement of claim 1, wherein, The outer side of the wear plate is provided with a wear-resistant layer, which is one of ceramic wear-resistant layer, metal particle wear-resistant layer and polytetrafluoroethylene wear-resistant layer.
8. The doctor blade holder wear resistant reinforcement of claim 1, wherein, The scraper blade is arranged along the tangent of the inner wall of the mixing barrel.
9. The doctor blade holder wear resistant reinforcement of claim 1, wherein, The side of the wear plate away from the inner wall of the mixing barrel is connected with an arc-shaped plate-shaped bottom scraper, and the bottom of the bottom scraper is attached to the bottom surface of the mixing barrel.
10. The doctor blade holder wear resistant reinforcement of claim 9, wherein, The length of the bottom scraper is greater than the radius of the mixing barrel.