Filter stick sorting device

By designing a filter rod sorting device, the filter rods are classified and recycled using a detection mechanism and a drive mechanism. This solves the problem of filter rods not being able to be classified after detection, and improves the quality of filter rods and production efficiency.

CN223629063UActive Publication Date: 2025-12-05CHINA TOBACCO GUIZHOU IND
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Patent Information

Application Number
CN202520216149.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-05
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The inability to effectively classify and recycle filter rods after testing means that unqualified filter rods cannot be isolated and analyzed, affecting the discovery of process problems and parameter improvement.

Method used

A filter rod sorting device was designed, including a conveying channel, a guide, and a driving mechanism. The detection mechanism determines whether the filter rod is qualified or not, and the driving mechanism controls the movement of the guide or the conveying channel so that the filter rod slides down along different guide surfaces to the corresponding collection area, thereby realizing the classification and recycling of qualified and unqualified filter rods.

Benefits of technology

It enables effective classification and recycling of filter rods, facilitates the analysis of substandard filter rods, allows for rapid adjustment of production process parameters, optimizes equipment settings, and improves filter rod quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter stick sorting device which is characterized in that a conveying channel extends in the vertical direction, a feeding port is formed in the upper end of the conveying channel, a discharging port is formed in the lower end of the conveying channel, and the conveying channel is used for conveying filter sticks to be sorted; the guide part is arranged below the discharge port and comprises a first guide surface and a second guide surface, the first guide surface and the second guide surface are obliquely arranged relative to the vertical direction, the distance between the first guide surface and the second guide surface is gradually increased from top to bottom, and the first guide surface and the second guide surface are symmetrically arranged; the driving mechanism is connected with the conveying channel or the guiding piece and used for driving the conveying channel or the guiding piece to move in the horizontal direction so that the conveying channel and the guiding piece can move relatively in the horizontal direction. According to the utility model, qualified filter sticks and unqualified filter sticks of the detected filter sticks can be classified and recycled according to detection results, so that the unqualified filter sticks can be analyzed, and the overall quality of the filter sticks is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter stick detection technical field, especially a filter stick sorting device. BACKGROUND

[0002] The physical parameter information of filter stick has very important significance to cigarette production process and use process. The weight, circumference, length and the like of filter stick have the vital role to the stable packaging machine production process.

[0003] In order to realize the strict control and adjustment of the circumference, roundness, length, suction resistance and the like index of filter stick in filter stick forming process, the operator will use filter stick comprehensive test platform to detect the above index every 15 minutes, after the detection of filter stick, whether filter stick is qualified or not, will be unified into the recycling basket, but if only roughly recycling, the unqualified filter stick cannot be distinguished, the unqualified filter stick cannot be effectively isolated and analyzed, and the discovery of later process problem and the improvement of process parameter are not conducive. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of filter stick screening devices, and the classification recovery of qualified filter stick and unqualified filter stick can be carried out to filter stick detected according to detection result, so as to analyze unqualified filter stick, and then production process parameter can be adjusted quickly, equipment setting is optimized, and the overall quality of filter stick is improved.

[0005] To solve the above technical problems, the embodiment of the utility model discloses a kind of filter stick sorting device, comprising:

[0006] Conveying channel, along vertical direction extension setting, the upper end of conveying channel is equipped with inlet, and the lower end is equipped with discharge port, and conveying channel is used to convey filter stick to be sorted;

[0007] Guide piece, be equipped with below discharge port, guide piece includes first guide surface and second guide surface, first guide surface and second guide surface are all relative to vertical direction Inclined setting, the spacing between first guide surface and second guide surface gradually increases from top to bottom, and first guide surface and second guide surface are symmetrically arranged;

[0008] Driving mechanism, be connected with conveying channel or guide piece, driving mechanism is used to drive conveying channel or guide piece and move along horizontal direction, to make conveying channel and guide piece produce relative motion along horizontal direction.

[0009] According to another specific embodiment of the present application, the embodiment of the present application discloses a filter rod sorting device further comprising a detection mechanism arranged at the upstream of the conveying channel, the detection mechanism is used for detecting the filter rods to be sorted, and a first signal is outputted outward when an unqualified filter rod is detected, and a second signal is outputted outward when a qualified filter rod is detected.

[0010] According to another specific embodiment of the present application, the embodiment of the present application discloses a filter rod sorting device further comprising a control part, the control part is electrically connected with the detection mechanism and the driving mechanism, and the control part is used for receiving the first signal and the second signal; when the control part receives the first signal, the driving mechanism is controlled to drive the conveying channel or the guide piece to move along the horizontal direction, so that the projection of the discharge port along the vertical direction is located on the first guide surface; when the control part receives the second signal, the driving mechanism is controlled to drive the conveying channel or the guide piece to move along the horizontal direction, so that the projection of the discharge port along the vertical direction is located on the second guide surface.

[0011] According to another specific embodiment of the present application, the embodiment of the present application discloses that the driving mechanism is connected with the guide piece, and the driving mechanism is used for driving the guide piece to move along the horizontal direction between the first position and the second position; when the guide piece is located at the first position, the projection of the discharge port along the vertical direction is located on the first guide surface; when the guide piece is located at the second position, the projection of the discharge port along the vertical direction is located on the second guide surface.

[0012] According to another specific embodiment of the present application, the embodiment of the present application discloses that the driving mechanism is connected with the conveying channel, and the driving mechanism is used for driving the conveying channel to move along the horizontal direction between the third position and the fourth position; when the conveying channel is located at the third position, the projection of the discharge port along the vertical direction is located on the first guide surface; when the guide piece is located at the fourth position, the projection of the discharge port along the vertical direction is located on the second guide surface.

[0013] According to another specific embodiment of the present application, the embodiment of the present application discloses that the cross-sectional area of the conveying channel gradually decreases from top to bottom.

[0014] According to another specific embodiment of the present application, the embodiment of the present application discloses a filter rod sorting device further comprising a sorting collection box, and a vertical partition plate is further arranged in the sorting collection box, the partition plate divides the sorting collection box into an unqualified filter rod collection area and a qualified filter rod collection area; the filter rod falling from the first guide surface can enter the unqualified filter rod collection area, and the filter rod falling from the second guide surface can enter the qualified filter rod collection area.

[0015] According to another specific embodiment of the present application, the embodiment of the present application discloses a filter rod sorting device further comprising a solenoid valve, and the control unit and the driving mechanism are electrically connected, and the control unit can control the opening or closing of the solenoid valve; when the solenoid valve is opened, the solenoid valve can control the driving mechanism to operate.

[0016] According to another specific embodiment of the present application, the embodiment of the present application discloses that the driving mechanism is a pneumatic cylinder.

[0017] By adopting the above technical scheme, before the to-be-sorted filter rod enters the conveying channel, the to-be-sorted filter rod will first pass through the detection mechanism for index detection, and in the detection process of the to-be-sorted filter rod, the to-be-sorted filter rod will be slowly conveyed into the conveying channel until the detection mechanism completes the detection and conveys all the to-be-sorted filter rods into the conveying channel. Meanwhile, in the detection process of the to-be-sorted filter rod, the control unit determines according to the indexes detected by the detection mechanism, and after the determination of all indexes of the to-be-sorted filter rod is completed, the control unit controls the driving mechanism to drive the guide piece or the conveying channel to move a certain distance along the horizontal direction, so that after the to-be-sorted filter rod falls along the conveying channel, the to-be-sorted filter rod can fall into the qualified filter rod collection area or the unqualified filter rod collection area of the sorting collection box through the guide piece. Specifically, when the to-be-sorted filter rod is determined to be a qualified filter rod, the driving mechanism drives the guide piece to move towards the direction close to the unqualified filter rod collection area or drives the conveying channel to move towards the direction close to the qualified filter rod collection area, so that the to-be-sorted filter rod is guided to the qualified filter rod collection area of the sorting collection box by the second guide surface in the falling process; when the to-be-sorted filter rod is determined to be an unqualified filter rod, the driving mechanism drives the guide piece to move towards the direction close to the qualified filter rod collection area or drives the conveying pipe to move towards the direction close to the unqualified filter rod collection area, so that the to-be-sorted filter rod is guided to the unqualified filter rod collection area of the sorting collection box by the first guide surface in the falling process. Thus, the classification and recycling of the qualified filter rod and the unqualified filter rod of the to-be-sorted filter rod are realized, the unqualified filter rod is conveniently analyzed, and then the production process parameters can be quickly adjusted, the equipment setting is optimized, and the overall quality of the filter rod is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 1 shows a structure schematic diagram of a filter rod sorting device according to an embodiment of the present application;

[0019] Figure 2 Fig. 2 shows a structure schematic diagram of a filter rod sorting device according to another embodiment of the present application;

[0020] Figure 3 Fig. 3 shows a sectional view of a conveying channel according to an embodiment of the present application;

[0021] Figure 4A sectional view of the filter rod sorting device when the guide provided by one of the embodiments of the present application is located at the first position is shown;

[0022] Figure 5 A sectional view of the filter rod sorting device when the guide provided by one of the embodiments of the present application is located at the second position is shown;

[0023] Figure 6 A sectional view of the filter rod sorting device when the conveying channel provided by one of the embodiments of the present application is located at the third position is shown;

[0024] Figure 7 A sectional view of the filter rod sorting device when the conveying channel provided by one of the embodiments of the present application is located at the fourth position is shown. DETAILED DESCRIPTION

[0025] The other advantages and effects of the present application can be easily understood by those skilled in the art from the content disclosed in the description. Although the description of the present application will be introduced in combination with the preferred embodiments, this does not mean that the features of the present application are limited to the embodiments. On the contrary, the purpose of introducing the present application in combination with the embodiments is to cover other options or modifications that can be extended based on the claims of the present application. In order to provide a deep understanding of the present application, many specific details will be included in the following description. The present application can also be implemented without using these details. In addition, in order to avoid confusion or obscure the focus of the present application, some specific details will be omitted in the description. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0026] It should be noted that in the present specification, similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0027] In the description of the present embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0028] The terms "first", "second", and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0029] In the description of this embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment based on the specific circumstances.

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, an embodiment of this utility model provides a filter rod sorting device, including: a conveying channel 1, a guide 2, and a driving mechanism 3.

[0032] Specifically, the conveying channel 1 extends vertically, with an inlet 11 at the upper end and an outlet 12 at the lower end. The conveying channel 1 is used to convey filter rods to be sorted.

[0033] The guide member 2 is located below the discharge port 12. The guide member 2 includes a first guide surface 21 and a second guide surface 22. Both the first guide surface 21 and the second guide surface 22 are inclined relative to the vertical direction. The distance between the first guide surface 21 and the second guide surface 22 gradually increases from top to bottom, and the first guide surface 21 and the second guide surface 22 are symmetrically arranged.

[0034] The drive mechanism 3 is connected to the conveying channel 1 or the guide 2. The drive mechanism 3 is used to drive the conveying channel 1 or the guide 2 to move in the horizontal direction, so that the conveying channel 1 and the guide 2 generate relative motion in the horizontal direction. For example, the drive mechanism 3 is a cylinder.

[0035] For the existing filter stick in the completion of the detection of sorting problem, the filter stick sorting device is characterized by comprising a conveying channel 1, a guide piece 2 and a driving mechanism 3, wherein the guide piece 2 is arranged below the conveying channel 1, and the driving mechanism 3 is arranged on the conveying channel 1 and the guide piece 2 and used for driving the conveying channel 1 or the guide piece 2 to move along the horizontal direction.

[0036] Further, the filter stick sorting device further comprises a detection mechanism (not shown in the figure) arranged at the upstream of the conveying channel 1, the detection mechanism is used for detecting the filter stick to be sorted, and outputs a first signal when detecting the unqualified filter stick and outputs a second signal when detecting the qualified filter stick.

[0037] Further, the filter stick sorting device further comprises a control part (not shown in the figure), the control part is electrically connected with the detection mechanism and the driving mechanism 3, and the control part is used for receiving the first signal and the second signal; when the control part receives the first signal, the driving mechanism 3 is controlled to drive the conveying channel 1 or the guide piece 2 to move along the horizontal direction, so that the projection of the discharge port 12 along the vertical direction is located on the first guide surface 21; when the control part receives the second signal, the driving mechanism 3 is controlled to drive the conveying channel 1 or the guide piece 2 to move along the horizontal direction, so that the projection of the discharge port 12 along the vertical direction is located on the second guide surface 22.

[0038] Optionally, the filter stick sorting device further comprises an electromagnetic valve, which is electrically connected with the control part and the driving mechanism 3, and the control part can control the opening or closing of the electromagnetic valve; when the electromagnetic valve is opened, the electromagnetic valve can control the driving mechanism 3 to operate.

[0039] In one specific embodiment, reference is made to Figure 1 ,Figure 4 and Figure 5 The drive mechanism 3 is connected to the guide member 2 via a connector (not shown in the figure). The drive mechanism 3 is used to drive the guide member 2 in the horizontal direction at a first position (e.g., Figure 4 The position of the guide shown) and the second position (such as Figure 5 The guide 2 moves between the positions shown; when the guide 2 is in the first position, the projection of the outlet 12 in the vertical direction is located on the first guide surface 21; when the guide 2 is in the second position, the projection of the outlet 12 in the vertical direction is located on the second guide surface 22.

[0040] Specifically, before entering the conveying channel 1, the filter rods to be sorted are first inspected by a detection mechanism to check parameters such as circumference, roundness, length, and suction resistance. During the inspection process, the control unit receives the inspection information from the detection mechanism in real time and judges whether the filter rods are qualified according to the pre-set judgment criteria. During the inspection process, the filter rods are slowly conveyed into the conveying channel 1 until the detection mechanism completes the inspection, at which point all filter rods are conveyed into the conveying channel 1. Simultaneously, during the inspection process, the control unit makes judgments based on the indicators detected by the detection mechanism. Once all the indicators for the filter rod have been judged, the control unit controls the drive mechanism to move the guide 2 horizontally to either the first or second position. Subsequently, the filter rods fall along the conveying channel 1 and, guided by the guide 2, fall into either the qualified or unqualified collection area. Specifically, refer to... Figure 4 and Figure 5 When the filter rod to be sorted is determined to be a qualified filter rod, the drive mechanism 3 drives the guide 2 to move to Figure 5 The guide member 2 shown is positioned such that the vertical projection of the discharge port 12 of the conveying channel 1 is located on the second guide surface 22. Therefore, the filter rod to be sorted will slide down the second guide surface 22 during its descent and be guided by the second guide surface 22 to the qualified collection area. When the filter rod to be sorted is determined to be an unqualified filter rod, the drive mechanism 3 drives the guide member 2 to move to the second guide surface 22. Figure 4 The guide member 2 shown is positioned such that the vertical projection of the discharge port 12 of the conveying channel 1 is located on the first guide surface 21. Therefore, the filter rods to be sorted will slide down along the first guide surface 21 during their descent and be guided by the first guide surface 21 to the qualified collection area. Through the above sorting process, qualified and unqualified filter rods are classified and recycled, facilitating further analysis of unqualified filter rods by the operator. This allows for rapid adjustment of production process parameters, optimization of equipment settings, and improvement of the overall quality of the filter rods.

[0041] In another specific implementation, such asFigure 2 , Figure 6 and Figure 7 As shown, the drive mechanism 3 is connected to the conveying channel 1, and the drive mechanism 3 is used to drive the conveying channel 1 in the horizontal direction to the third position (e.g., Figure 6 The location of the conveyor channel shown) and the fourth location (such as Figure 7 The conveying channel 1 moves between the positions shown in the diagram; when the conveying channel 1 is in the third position, the vertical projection of the outlet 12 is located on the first guide surface 21; when the conveying channel 1 is in the fourth position, the vertical projection of the outlet 12 is located on the second guide surface 22.

[0042] Specifically, before entering the conveying channel 1, the filter rods to be sorted are first inspected by a testing mechanism to check parameters such as circumference, roundness, length, and suction resistance. During the inspection process, the control unit receives the inspection information from the testing mechanism in real time and judges whether the filter rods are qualified according to the pre-set judgment criteria. During the inspection, the filter rods are slowly conveyed into the conveying channel 1 until the testing mechanism completes the inspection, at which point all filter rods are conveyed into the conveying channel 1. Simultaneously, during the inspection, the control unit makes judgments based on the indicators detected by the testing mechanism. Once all indicators for the filter rod have been judged, the control unit controls the drive mechanism 3 to move the conveying channel 1 horizontally to the third or fourth position based on the judgment results. Subsequently, the filter rods fall along the conveying channel 1 and are guided by the guide 2 into the qualified or unqualified collection area. Specifically, refer to... Figure 6 and Figure 7 When the filter rod to be sorted is determined to be a qualified filter rod, the drive mechanism 3 drives the conveying channel 1 to move to Figure 7 The position of the conveying channel 1 shown is such that the vertical projection of the outlet 12 of the conveying channel 1 is located on the second guide surface 22. Therefore, the filter rod to be sorted will slide down the second guide surface 22 during its descent and be guided by the second guide surface 22 to the qualified collection area. When the filter rod to be sorted is determined to be unqualified, the drive mechanism 3 drives the conveying channel 1 to move to the second guide surface 22. Figure 6 The position of the conveying channel 1 shown is such that the vertical projection of the outlet 12 of the conveying channel 1 is located on the first guide surface 21. Therefore, the filter rods to be sorted will slide down the first guide surface 21 during their descent and be guided by the first guide surface 21 to the qualified collection area. Through the above sorting process, qualified and unqualified filter rods are classified and recycled, which facilitates further analysis of unqualified filter rods by the operator, thereby enabling rapid adjustment of production process parameters, optimization of equipment settings, and improvement of the overall quality of the filter rods.

[0043] In some embodiments, with reference to Figure 4 、 Figure 5 、 Figure 6 and Figure 7 , the filter rod sorting device further comprises a sorting collection box 4, and a partition plate 41 vertically arranged is further arranged in the sorting collection box 4, and the partition plate 41 divides the sorting collection box into an unqualified filter rod collection area 42 and a qualified filter rod collection area 43; the filter rod falling from the first guide surface 21 can enter the unqualified filter rod collection area 42, and the filter rod falling from the second guide surface 22 can enter the qualified filter rod collection area 43. Through the arrangement of the partition plate 41 in the sorting collection box 4, the qualified filter rod collection area 43 and the unqualified filter rod collection area 42 are divided, which can prevent the to-be-sorted filter rods from mixing together when falling into the sorting collection box 4, and facilitate subsequent further analysis of the unqualified filter rods.

[0044] Exemplarily, as shown in Figure 3 , the cross-sectional area of the conveying channel 1 gradually decreases from top to bottom, so that the inlet 11 of the conveying channel 1 is larger than the outlet 12, and when the inlet 11 receives the to-be-sorted filter rod conveyed by the detection mechanism, the to-be-sorted filter rod can be prevented from falling outside the device due to the small inlet 11 when being conveyed to the conveying channel 1, thereby improving the reliability of the filter rod sorting device.

[0045] It should be noted that, in the examples and descriptions of the present application, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including one" does not exclude the presence of another identical element in the process, method, article or device including the element.

[0046] Although the present application has been illustrated and described with reference to certain preferred embodiments thereof, it should be understood that the above description is a further detailed explanation of the present application in connection with specific embodiments, and the specific implementation of the present application should not be limited to these descriptions. Those skilled in the art can make various changes in form and details, including making a number of simple deductions or substitutions, without departing from the spirit and scope of the present application.

Claims

1. A filter rod sorting device, characterised in that, include: A conveying channel extends vertically, with an inlet at the upper end and an outlet at the lower end, and is used to convey filter rods to be sorted. A guide component is provided below the discharge port. The guide component includes a first guide surface and a second guide surface. Both the first guide surface and the second guide surface are inclined relative to the vertical direction. The distance between the first guide surface and the second guide surface gradually increases from top to bottom, and the first guide surface and the second guide surface are symmetrically arranged. A drive mechanism is connected to the conveying channel or the guide member. The drive mechanism is used to drive the conveying channel or the guide member to move in the horizontal direction, so that the conveying channel and the guide member generate relative motion in the horizontal direction.

2. A filter rod sorting device according to claim 1, characterised in that It also includes a detection mechanism located upstream of the conveying channel. The detection mechanism is used to detect the filter rods to be sorted, and outputs a first signal when a defective filter rod is detected, and outputs a second signal when a qualified filter rod is detected.

3. A filter rod sorting device according to claim 2, characterised in that It also includes a control unit, which is electrically connected to the detection mechanism and the drive mechanism. The control unit is used to receive the first signal and the second signal. When the control unit receives the first signal, it controls the drive mechanism to move the conveying channel or the guide in the horizontal direction so that the projection of the discharge port in the vertical direction is located on the first guide surface. When the control unit receives the second signal, it controls the drive mechanism to move the conveying channel or the guide in the horizontal direction so that the projection of the discharge port in the vertical direction is located on the second guide surface.

4. A filter rod sorting device according to claim 3 wherein, The driving mechanism is connected to the guide member, and the driving mechanism is used to drive the guide member to move horizontally between a first position and a second position; when the guide member is in the first position, the projection of the discharge port in the vertical direction is located on the first guide surface; when the guide member is in the second position, the projection of the discharge port in the vertical direction is located on the second guide surface.

5. A filter rod sorting device according to claim 3 wherein, The driving mechanism is connected to the conveying channel, and the driving mechanism is used to drive the conveying channel to move horizontally between the third position and the fourth position; when the conveying channel is in the third position, the projection of the discharge port in the vertical direction is located on the first guide surface; when the guide is in the fourth position, the projection of the discharge port in the vertical direction is located on the second guide surface.

6. A filter rod sorting device according to claim 1 wherein, The cross-sectional area of ​​the conveying channel gradually decreases from top to bottom.

7. A filter rod sorting device as claimed in claim 1, characterised in that, It also includes the sorting and collection box, which is further provided with a vertically placed partition plate that divides the sorting and collection box into a non-conforming filter rod collection area and a conforming filter rod collection area; the filter rods that slide down from the first guide surface can enter the non-conforming filter rod collection area, and the filter rods that slide down from the second guide surface can enter the conforming filter rod collection area.

8. A filter rod sorting device according to claim 3 wherein, The application further comprises an electromagnetic valve, which is electrically connected with the control unit and the driving mechanism, and the control unit can control the opening and closing of the electromagnetic valve; when the electromagnetic valve is opened, the electromagnetic valve can control the operation of the driving mechanism.

9. A filter rod sorting device according to claim 1 wherein, The driving mechanism is a pneumatic cylinder.