Thermoplastic composite hexagon bolt metal mold

By designing a thermoplastic composite hexagonal bolt metal mold, and using a combination of sleeve, telescopic spring and circular plate to reduce and buffer pressure, combined with a water inlet pipe and thin tube cooling system, the problems of mold wear and high temperature deformation were solved, and the durability and cooling effect of the mold were achieved.

CN223629364UActive Publication Date: 2025-12-05JIANGSU DONGJI PRECISION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423218521.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-05
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing metal molds are prone to wear and aging during the processing of hexagonal bolts due to the impact pressure and high temperature, resulting in a short service life and difficulty in effective cooling, which affects the processing quality.

Method used

A thermoplastic composite hexagonal bolt metal mold was designed. By combining a sleeve, a telescopic spring, and a circular plate, the pressure is reduced and buffered. The cooling water jet cooling is achieved by combining a water inlet pipe, a through cavity, and a thin tube system.

Benefits of technology

It extends the service life of metal molds, reduces the probability of deformation due to excessive temperature, and improves the thermoplastic deformation effect of hexagonal bolts.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223629364U_ABST
    Figure CN223629364U_ABST
Patent Text Reader

Abstract

The utility model discloses a thermoplastic composite material hexagon bolt metal mold, which relates to the technical field of mechanical manufacturing, and comprises a sleeve, an inner cavity is arranged in the sleeve, a circular plate is arranged on the inner side of the inner cavity, the top end of the circular plate is fixedly connected with a mold body, a cavity is arranged in the middle of the mold body, and the mold body is fixedly connected with the circular plate. A demolding mechanism is arranged at the bottom of the cavity, a telescopic spring is arranged at the bottom of the circular plate, the bottom of the inner cavity is filled with cooling water, a thin pipe is embedded in the sleeve, a water spraying opening is formed in the joint of the thin pipe and the top of the inner cavity, and a base is fixedly connected to the bottom end of the sleeve. By arranging a series of structures, the abrasion and aging speed of the bottom of the metal mold can be slowed down, the service life of the metal mold can be prolonged, cooling of the metal mold is achieved, and therefore the probability that the metal mold deforms due to the too high temperature is reduced, and thermoplastic deformation of hexagon bolt raw materials is better facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical manufacturing technical field, concretely is a kind of thermoplastic composite hexagonal bolt metal mould. BACKGROUND

[0002] Hexagonal bolt refers to the fastener of hexagonal head and screw rod, according to material there are iron bolt and stainless steel bolt, common processing mode has stamping method, cold upsetting forming and hot forging and fine pressing, and the above several ways need to place the raw material of processing in metal mould, so that the raw material is processed into hexagonal bolt.

[0003] But the existing metal mould is supported inside hexagonal bolt raw material and is carried out stamping, since mould is usually fixed on the workbench of stamping mechanism, when hexagonal bolt raw material in mould is extruded by stamping mechanism, mould is also subjected to the action force generated by stamping mechanism, and this action force cannot be weakened or eliminated, easily accelerates the abrasion and aging of the bottom of the connection between metal mould and workbench, causes the service life of metal mould to be shortened;In addition, before hexagonal bolt raw material is hot forged, usually need to be heat treated, and hexagonal bolt raw material after heat treatment is usually placed directly in mould, so that mould needs to be subjected to high temperature after raw material heat treatment, if not timely water cooling, easily makes metal mould appear deformation due to temperature is too high, is not favorable to the thermal plastic deformation of hexagonal bolt raw material. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of thermoplastic composite hexagonal bolt metal mould to solve the problems raised in the above background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of thermoplastic composite hexagonal bolt metal mould, including sleeve, the inside of the sleeve is equipped with inner chamber, the inboard of the inner chamber is equipped with round plate, the top of the round plate is fixedly connected with mould body, the middle part of the mould body is equipped with cavity, the bottom of the cavity is provided with demoulding mechanism, the bottom of the round plate is equipped with expansion spring, the bottom of the inner chamber is filled with cooling water, the inside of the sleeve is embedded with fine tube, the intersection of the fine tube and the top of the inner chamber is equipped with water jet, the bottom of the sleeve is fixedly connected with base, the corner of the base top is penetrated with water inlet pipe, the inside of the base is equipped with through cavity.

[0006] Preferably, the remaining three corners of the base top are all fixedly connected with vertical rod.

[0007] Preferably, the bottom of the water inlet pipe is communicated with the inside of the through cavity, and the top of the through cavity is communicated with the bottom of the inner chamber.

[0008] The bottom end of the tubular pipe is preferably penetrated through the side wall of the bottom of the inner cavity, and the tubular pipe is communicated with the inside of the inner cavity.

[0009] The middle part of the bottom end of the circular plate is preferably fixedly connected with a plug rod, and the plug rod is movably inserted into the top of the through cavity.

[0010] The outer wall of the circular plate is preferably fixedly connected with a sealing ring, and the circular plate is slidably connected with the sleeve through the sealing ring.

[0011] The top end of the telescopic spring is preferably fixedly connected with the top end of the circular plate, the bottom end of the telescopic spring is fixedly connected with the bottom end of the inner cavity, and the telescopic spring is sleeved with the plug rod.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1、The hexagonal bolt metal mold of thermoplastic composite material, through the sleeve, telescopic spring and circular plate, when the metal mold is subjected to the instantaneous force of the stamping mechanism, can slide to the position that the top is flush with the top of the sleeve, when the metal mold is subjected to the force of the stamping mechanism, the bottom telescopic spring can be converted into elastic deformation, and the received force is weakened or offset, so that the speed of the bottom wear and aging of the metal mold is slowed down, and the service life of the metal mold is prolonged.

[0014] 2、The hexagonal bolt metal mold of thermoplastic composite material, through the water inlet pipe, through cavity, cooling water and tubular pipe, when the metal mold is hot and is slid into the sleeve, the cooling water at the bottom of the inner cavity of the sleeve can be extruded, the cooling water can enter the tubular pipe at the bottom of the side wall of the inner cavity, the cooling water can be sprayed from the water outlet of the top of the tubular pipe to the outer surface of the metal mold, the cooling of the metal mold is realized, and the probability of deformation of the metal mold due to the excessively high temperature is reduced, and the hot plastic deformation of the hexagonal bolt raw material is more facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is the overall structure schematic view of the utility model;

[0016] Fig. 2 It is the telescopic spring and the second inner cavity structure schematic view of the utility model;

[0017] Fig. 3 It is the sleeve and the tubular pipe structure schematic view of the utility model;

[0018] Fig. 4 It is the circular plate and the plug rod structure schematic view of the utility model.

[0019] In the diagram: 1. Mold body; 2. Cavity; 3. Sleeve; 4. Base; 5. Vertical rod; 6. Water inlet pipe; 7. Demolding mechanism; 8. Thin tube; 9. Water spray nozzle; 10. Inner cavity; 11. Circular plate; 12. Cooling water; 13. Telescopic spring; 14. Insert rod; 15. Through cavity; 16. Sealing ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figs. 1 to 4 As shown, the thermoplastic composite hexagonal bolt metal mold of this embodiment includes a sleeve 3, an inner cavity 10 is provided inside the sleeve 3, a circular plate 11 is provided on the inner side of the inner cavity 10, a mold body 1 is fixedly connected to the top of the circular plate 11, a cavity 2 is provided in the middle of the mold body 1, a demolding mechanism 7 is provided at the bottom of the cavity 2, a telescopic spring 13 is provided at the bottom of the circular plate 11, cooling water 12 is filled at the bottom of the inner cavity 10, a thin tube 8 is embedded inside the sleeve 3, a water spray nozzle 9 is provided at the junction of the thin tube 8 and the top of the inner cavity 10, a base 4 is fixedly connected to the bottom end of the sleeve 3, a water inlet pipe 6 is passed through one corner of the top of the base 4, and a through cavity 15 is provided inside the base 4.

[0024] Specifically, the inner diameter of the inner cavity 10 of the sleeve 3 is larger than the outer diameter of the mold body 1, so that when the mold body 1 slides into the sleeve 3, the water outlet 9 on the inner wall of the sleeve 3 can smoothly spray cooling water 12 to the outer wall of the top of the mold body 1, and the top of the mold body 1 is cooled. The outer diameter of the circular plate 11 is matched with the inner diameter of the inner cavity 10, so that the circular plate 11 can slide along the inner wall of the inner cavity 10, and the circular plate 11 can divide the inner cavity 10 into two parts, so that the inner cavity 10 above the top of the circular plate 11 can receive the cooling water 12 sprayed from the water outlet 9, and the mold body 1 at the top of the circular plate 11 can be continuously cooled until it is evaporated by high temperature, and the inner cavity 10 above the bottom of the circular plate 11 can temporarily store the cooling water 12, so that there is enough cooling water 12 in the sleeve 3 to supply, and the cooling water 12 at the bottom can also generate upward buoyancy to the circular plate 11, so that the force generated when the circular plate 11 and the mold body 1 at the top of the circular plate 11 slide down is consumed, thereby facilitating the protection of the mold body 1 and the bottom of the circular plate 11, slowing down the speed of wear and aging of the bottom of the mold body 1, and the cavity 2 is used to place the hexagonal bolt raw material after heat treatment, so that the raw material can be extruded and heat formed in the mold. The extension spring 13 can be elastically deformed under stress to consume the force, thereby facilitating the protection of the circular plate 11 and the metal mold, the number of thin tubes 8 is four, and they are symmetrically arranged in the inner cavity 10. The function of the thin tube 8 is to make the cooling water 12 at the bottom of the inner cavity 10 sprayed from the top of the sleeve 3 after being extruded by the circular plate 11, thereby facilitating the cooling of the top of the metal mold with high temperature, reducing the probability of deformation of the top of the metal mold due to high temperature, and the number of water outlets 9 is also four, which are also symmetrically arranged on the top of the inner cavity 10, so that the cooling water 12 can cover the top of the mold body 1 when sprayed, and the through cavity 15 is used to facilitate the inlet of the cooling water 12 into the inner cavity 10.

[0025] Further, the remaining three triangles at the top end of the base 4 are fixedly connected with vertical rods 5, and the vertical rods 5 are used to facilitate the placement and fixation of the mold on the workbench of the stamping mechanism.

[0026] Further, the bottom end of the water inlet pipe 6 communicates with the inside of the through cavity 15, and the top end of the through cavity 15 communicates with the bottom of the inner cavity 10. The function of the water inlet pipe 6 is to facilitate the continuous replenishment of cooling water 12 into the inner cavity 10 of the sleeve 3, thereby ensuring sufficient supply of cooling water 12.

[0027] Further, the bottom end of the thin tube 8 penetrates the side wall at the bottom of the inner cavity 10, and the thin tube 8 communicates with the inside of the inner cavity 10. The function of the thin tube 8 is to guide the cooling water 12 in the inner cavity 10 to the water outlet 9 after being extruded, thereby realizing the spraying of the cooling water 12 from the water outlet 9 to the surface of the mold body 1, so that the top of the mold body 1 can be cooled.

[0028] Further, the middle of the bottom end of the circular plate 11 is fixedly connected with the insertion rod 14, the insertion rod 14 is movably inserted into the top of the through cavity 15, the outer diameter of the insertion rod 14 is matched with the inner diameter of the top of the through cavity 15, and the action is that when the circular plate 11 is pressed down, the insertion rod 14 can close the top of the through cavity 15, so that the cooling water 12 in the bottom inner cavity 10 of the circular plate 11 can only be squeezed out of the thin tube 8, thereby realizing that the cooling water 12 is squeezed into the thin tube 8.

[0029] Further, the outer wall of the circular plate 11 is fixedly connected with the sealing ring 16, the circular plate 11 is slidably connected with the sleeve 3 through the sealing ring 16, and the sealing ring 16 can make the water sprayed from the water outlet 9 in the top inner cavity 10 stay and surround the top of the metal mold, thereby realizing the continuous cooling of the metal mold, and the area of the bottom inner cavity 10 is in a better sealing state, which is more beneficial to the circular plate 11 to squeeze the cooling water 12 into the thin tube 8.

[0030] Further, the top end of the telescopic spring 13 is fixedly connected with the top end of the circular plate 11, the bottom end of the telescopic spring 13 is fixedly connected with the bottom end of the inner cavity 10, and the telescopic spring 13 is sleeved with the insertion rod 14, and the telescopic spring 13 can convert the stamping force borne by the circular plate 11 and the mold body 1 into elastic deformation, so that the acting force can be consumed or offset, thereby slowing down the speed of wear and aging of the bottom of the metal mold body 1.

[0031] The use method of the embodiment is that when the hexagonal bolt metal mold of the thermoplastic composite material is used, the metal mold needs to be installed on the workbench of the stamping mechanism first, then the water inlet pipe 6 is communicated with the pipeline for providing the cooling water 12, then the cooling water 12 enters the through cavity 15 through the water inlet pipe 6, and then enters the bottom of the inner cavity 10 along the through cavity 15, so that the bottom of the inner cavity 10 and the circular plate 11 are filled with the cooling water 12, after the processed hexagonal bolt raw material is placed in the cavity 2, the stamping mechanism starts to stamp the raw material, so that the top of the raw material is extruded and hot-pressed in the cavity 2, and at the same time that the raw material is formed, the mold body 1 is pushed into the sleeve 3, so that the mold body 1 drives the circular plate 11 to press down, so that the telescopic spring 13 at the bottom end of the circular plate 11 is compressed and deformed, the acting force borne by the mold body 1 is consumed, and at the same time the insertion rod 14 at the middle of the bottom end of the circular plate 11 moves to the top of the through cavity 15, when the insertion rod 14 closes the top of the through cavity 15, the circular plate 11 continues to press down, the cooling water 12 in the bottom of the inner cavity 10 is squeezed into the thin tube 8, and then the cooling water 12 is sprayed from the water outlet 9 at the top end of the thin tube 8 to the top of the mold body 1 slid into the sleeve 3, so that the top of the mold body 1 with a higher temperature can be cooled in time.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.

Claims

1. A metal mold for thermoplastic composite hexagonal bolt, comprising a sleeve (3), characterized in that: The inside of the sleeve (3) is provided with an inner cavity (10), the inner side of the inner cavity (10) is provided with a round plate (11), the top end of the round plate (11) is fixedly connected with a mold body (1), the middle part of the mold body (1) is provided with a cavity (2), the bottom of the cavity (2) is provided with a demolding mechanism (7), the bottom of the round plate (11) is provided with a telescopic spring (13), the bottom of the inner cavity (10) is filled with cooling water (12), the inside of the sleeve (3) is embedded with a thin tube (8), the intersection between the thin tube (8) and the top of the inner cavity (10) is provided with a water outlet (9), the bottom end of the sleeve (3) is fixedly connected with a base (4), the top end of the base (4) penetrates through a water inlet pipe (6), and the inside of the base (4) is provided with a through cavity (15).

2. A metal mold for a thermoplastic composite hexagonal bolt according to claim 1, characterized in that: The remaining three corners of the top end of the base (4) are fixedly connected with vertical rods (5).

3. The metal mold for a thermoplastic composite hexagonal bolt according to claim 1, wherein: The bottom end of the water inlet pipe (6) communicates with the inside of the through cavity (15), and the top end of the through cavity (15) communicates with the bottom of the inner cavity (10).

4. The metal mold for a thermoplastic composite hexagonal bolt according to claim 1, wherein: The bottom end of the thin tube (8) penetrates the side wall of the bottom of the inner cavity (10), and the thin tube (8) communicates with the inside of the inner cavity (10).

5. The metal mold for a thermoplastic composite hexagonal bolt according to claim 1, wherein: The middle part of the bottom end of the round plate (11) is fixedly connected with a plug rod (14), and the plug rod (14) is movably connected with the top of the through cavity (15).

6. The metal mold for a thermoplastic composite hexagonal bolt according to claim 1, wherein: The outer wall of the round plate (11) is fixedly connected with a sealing ring (16), and the round plate (11) is slidably connected with the sleeve (3) through the sealing ring (16).

7. The metal mold for a thermoplastic composite hexagonal bolt according to claim 5, wherein: The top end of the telescopic spring (13) is fixedly connected with the top end of the round plate (11), the bottom end of the telescopic spring (13) is fixedly connected with the bottom end of the inner cavity (10), and the telescopic spring (13) is connected with the plug rod (14) in a sleeved manner.