Tool for assisting welding of breather valve parts
By designing tooling for breather valve components, stable support and accurate positioning are provided, solving the problems of raw material waste and low production efficiency, and achieving cost reduction and efficiency improvement.
Patent Information
- Application Number
- CN202423109984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing manufacturing and processing methods for breather valve components suffer from problems such as waste of raw materials and low production efficiency. In particular, the lack of effective support and positioning during assembly and welding processes leads to high costs and low yield rates.
A tooling system comprising a tooling body and detachable support legs has been designed. The tooling body has multiple positioning grooves and threaded through holes, and the support legs are connected by threads, providing stable support and accurate positioning, and simplifying welding preparation operations.
This tooling significantly reduces production costs, improves production efficiency and yield, simplifies welding operations, and enhances operational flexibility.
Smart Images

Figure CN223629779U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a breathing valve technical field especially relates to a kind of tooling for the welding of auxiliary breathing valve parts. BACKGROUND
[0002] Fire barrier breather valve is a kind of valve that ensures the space of storage tank is isolated from atmosphere within certain pressure range, and is communicated with atmosphere (breathes) when exceeding or being lower than this pressure range.Its function is to prevent the destruction of storage tank due to overpressure or vacuum, and at the same time, it can reduce the evaporation loss of storage liquid.Breather valve has two kinds of components, guiding device and cross support structure, and these two components are the main components of fire barrier breather valve.
[0003] At present, there are two production and processing methods for these two components, one is to use the whole blanking method, but this method will cause great waste of raw materials and increase production cost;the second is to use the assembly welding method, which positions each part by scribing, but this method increases the additional scribing step, and there is no support during welding, which causes low production efficiency and low yield. UTILITY MODEL CONTENT
[0004] In view of the above-mentioned common processing method for breather valve components, the raw materials are wasted, and the additional operation increases the production efficiency, the utility model provides a tooling for assisting the welding of breather valve components.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A tooling for assisting the welding of breather valve components includes tooling body and several legs, the tooling body and each leg are detachably connected;the tooling body includes first wall surface and second wall surface, the first wall surface includes first positioning groove in cross shape and several second positioning grooves in ring shape, each second positioning groove is arranged along the radial concentric, the first positioning groove is concentric with the second positioning groove, and each second positioning groove is communicated;the second wall surface includes third positioning groove in cross shape, and the third positioning groove is provided with several fixing grooves in circular shape.
[0007] Further, the tooling body has several threaded holes, each leg is threadedly connected with the tooling body.
[0008] Further, the end of each leg has a stud, and each stud is arranged in the threaded hole.
[0009] Further, the first wall surface is located on one side of the tooling body, and the second wall surface is located on the other side of the tooling body.
[0010] Further, the third positioning groove is located at a position corresponding to the first positioning groove, and the first positioning groove has a plurality of through communication holes.
[0011] Further, the communication hole is located at a position where the first positioning groove and the second positioning groove meet.
[0012] Further, the tool body is disc-shaped.
[0013] Further, the four legs are located outside the second positioning groove.
[0014] Further, the fixing grooves have the same diameter.
[0015] The utility model discloses the following technical scheme: the utility model discloses a tool body utilizes first wall surface, second wall surface and realizes that both sides of tool body form work area, effectively reduces the production cost of tool, and improves flexibility and operability. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The structure principle schematic diagram of one embodiment of the utility model is shown.
[0017] Figure 2 The side view of one embodiment of the utility model is shown. Figure 1
[0018] Figure 3 The installation schematic diagram of the utility model and guiding device is shown.
[0019] Figure 4 The installation schematic diagram of the utility model and cross support structure is shown.
[0020] Mark explanation: 1, tool body;101, first wall surface;102, second wall surface;2, leg;3, first positioning groove;4, second positioning groove;5, third positioning groove;6, communication hole;7, first circular ring;8, first strip steel;9, second circular ring;10, third circular ring;11, support steel. DETAILED DESCRIPTION
[0021] The utility model discloses a kind of toolings for assisting breathing valve component welding, the following specific description is made to one embodiment of the utility model in conjunction with drawings.
[0022] As Figure 1 As shown in the figure, a tool for assisting the welding of a breathing valve component includes a tool body 1 and a plurality of legs 2. The tool body 1 is disc-shaped and includes a first wall 101 and a second wall 102. The first wall 101 is located on one side of the tool body 1, and the second wall 102 is located on the other side of the tool body 1. The first wall 101 includes a first positioning groove 3 in the shape of a cross and a plurality of second positioning grooves 4 in the shape of a ring. Each second positioning groove 4 is arranged concentrically along the radial direction of the tool body 1. The first positioning groove 3 is concentric with the second positioning grooves, and the first positioning groove 3 connects each second positioning groove 4.
[0023] As shown in the figure, Figure 2 the second wall 102 includes a third positioning groove 5 in the shape of a cross. The third positioning groove 5 is provided with a plurality of fixing grooves in the shape of a circle. The position of the third positioning groove 5 corresponds to the position of the first positioning groove 3. The first positioning groove 3 has a plurality of communication holes 6 that penetrate the third positioning groove 5, and the communication holes 6 are located at the junction of the first positioning groove 3 and the second positioning groove 4.
[0024] The tool body 1 has four threaded holes, each of which is located outside the second positioning groove 4. The end of each leg 2 has a stud that matches the threaded hole. The stud is threadedly connected to the threaded hole, and the end of each leg 2 is in contact with the first wall 101 or the second wall 102 of the tool body 1.
[0025] As shown in the figure, Figure 3 the worker uses the first wall 101 to assist in welding the guide device of the breathing valve. Each leg 2 is installed on one side of the second wall 102 so that the end surface of the leg 2 is in contact with the second wall 102. Each leg 2 supports the tool body 1, making it suspended. The guide device includes a first ring 7, a second ring 9, and a plurality of first strip steels 8. The outer diameter of the first ring 7 is smaller than the outer diameter of the second ring 9. During the welding operation, the first ring 7 is placed at the intersection of the first positioning groove 3, and the second ring 9 is placed in the second positioning groove 4 that matches it. Then, the first strip steel 8 is placed in the first positioning groove 3, with the inner end of the first strip steel 8 adjacent to the first ring 7 and the outer end adjacent to the second ring 9, facilitating the welding operation of the worker. If the guide device is stuck to the first wall 101 during welding, the worker can use a metal rod to insert it into the communication hole 6 from the second wall 102, push the guide device out, and separate it from the first wall 101.
[0026] As shown in the figure, Figure 4As shown, the worker uses the second wall surface 102 to assist in welding the cross support structure of the breathing valve, and installs each leg 2 on one side of the first wall surface 101, so that the end surface of the leg 2 is in contact with the first wall surface 101. The cross support structure comprises a third circular ring 10 and a support steel 11, and the support steel 11 is composed of a second strip steel and a fourth circular ring fixed at the end of the second strip steel. The worker places the third circular ring 10 at the intersection position of the third positioning groove 5, and then places the support steel 11 in the third positioning groove 5, and configures the fourth circular ring in the fixed groove. The inner end of the support steel 11 is adjacent to the third circular ring 10, which facilitates the worker to perform the welding operation. If the cross support structure is stuck with the second wall surface 102 during the welding process, the worker can use a metal rod to insert into the communication hole 6 from the first wall surface 101, and push the cross support structure out, so that it is separated from the second wall surface 102.
[0027] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or replacements made by the skilled in the art within the essential scope of the present application should also be within the protection scope of the present application.
Claims
1. A tooling for assisting in welding of valve components for respiratory assistance, characterized in that: The utility model provides a tooling body (1) and a plurality of legs (2), the tooling body (1) is detachably connected with each leg (2), the tooling body (1) includes first wall surface (101) and second wall surface (102), first wall surface (101) includes the first positioning groove (3) of cross shape and a plurality of annular second positioning groove (4), each second positioning groove (4) is arranged along the concentricity of radial direction, first positioning groove (3) is concentric with second positioning groove (4), and each second positioning groove (4) is communicated, second wall surface (102) includes the third positioning groove (5) of cross shape, and a plurality of circular fixing grooves are arranged on third positioning groove (5).
2. The tooling for assisting in welding of valve components according to claim 1, wherein: The tooling body (1) has a plurality of threaded holes, each leg (2) is threadedly connected with the tooling body (1).
3. The tooling for assisting in welding of valve components according to claim 2, wherein: The end of each leg (2) has a stud, and each stud is arranged in the threaded hole.
4. The tooling for assisting in welding of valve components according to claim 1, wherein: The first wall surface (101) is located on one side of the tooling body (1), and the second wall surface (102) is located on the other side of the tooling body (1).
5. The tooling for assisting in the welding of valve components according to claim 4, wherein: The position of the third positioning groove (5) corresponds to the position of the first positioning groove (3), and the first positioning groove (3) has a plurality of through communication holes (6).
6. The tooling for assisting in welding of valve components of claim 5, wherein: The communication hole (6) is located at the junction of the first positioning groove (3) and the second positioning groove (4).
7. The tooling for assisting in welding of valve components of claim 1, wherein: The tooling body (1) is disc-shaped.
8. The tooling for assisting in welding of valve components of claim 1, wherein: The four legs (2) are located outside the second positioning groove (4).
9. The tooling for welding valve parts according to claim 1, wherein: The diameters of the fixing grooves are the same.