Non-stop plastic steel belt automatic welding and feeding equipment for material changing

By designing an automatic welding and feeding equipment for plastic steel strips that does not stop during material changes, the problem of needing to stop the automatic strip-making machine during material changes has been solved, achieving continuous operation of the equipment and improving efficiency.

CN223629897UActive Publication Date: 2025-12-05SUZHOU KAIDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423034636.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing automatic tape-making machines require manual shutdown during material changes, leading to reduced equipment capacity and material waste, especially when multiple machines are working together.

Method used

An automatic welding and feeding device for plastic steel strips without stopping the machine during material change was designed. It includes a material tray, a front-end feeding mechanism, a welding and flattening mechanism, etc., to realize the continuous conveying, welding and milling of plastic steel strips, and can automatically change material rolls without stopping the machine.

Benefits of technology

It enables continuous feeding of plastic steel belts, improves equipment efficiency, saves manpower and materials, and avoids production capacity loss due to downtime for material replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-stop plastic steel belt automatic welding and feeding device for material changing, which relates to the technical field of plastic steel belt feeding devices, and comprises a device shell, the device shell is rotatably connected with a charging tray, and the charging tray is used for discharging a plastic steel belt; the front-end feeding mechanism is arranged at the position of one side of the charging tray, and the front-end feeding mechanism is used for conveying a plastic steel belt; and the welding and smoothing mechanism is located on the side, away from the material disc, of the front-end feeding mechanism, and the welding and smoothing mechanism is used for conveying, welding and smoothing machining of the plastic steel belt. According to the utility model, the charging tray is matched with the feeding mechanism at the front end, so that the plastic steel belts can be continuously conveyed and fed, and the welding and milling cleaning of the plastic steel belts can be carried out by matching with the welding and smoothing mechanism, so that two adjacent groups of plastic steel belts can be automatically welded and continuously fed after being cleaned, and the non-stop of material replacement is realized; tediousness of manual feeding and low efficiency of shutdown feeding are omitted, materials and manpower are saved, and working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plastic steel belt feeding equipment technical field, especially in a kind of automatic welding plastic steel belt feeding equipment of not stopping machine of material change. BACKGROUND

[0002] Existing automatic banding machine, in the working process, plastic steel belt needs to be supplied uninterruptedly, and manual stop is needed when a roll of plastic steel belt is used up.

[0003] Manual banding takes a long time, and the process must be stopped, which also causes the waste of tail band of insufficient length, resulting in low overall equipment utilization rate. When multiple automatic banding machines work together on an automatic production line, manual stop and banding greatly affect the production capacity of the equipment. Therefore, to solve the problem of production capacity loss caused by frequent material change of plastic steel belt, an automatic welding plastic steel belt feeding equipment with material change without stopping machine is proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an automatic welding plastic steel belt feeding equipment with material change without stopping machine to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic welding plastic steel belt feeding equipment with material change without stopping machine, comprising:

[0006] A device housing is rotatably connected with a hopper, and the hopper is used for plastic steel belt feeding.

[0007] A front end feeding mechanism is arranged on one side of the hopper, and is used for plastic steel belt conveying.

[0008] A welding and flattening mechanism is located on the side of the front end feeding mechanism away from the hopper, and is used for plastic steel belt conveying, welding and flattening.

[0009] Preferably, the hopper is two and symmetrically arranged on the front and rear sides of the device housing, and the front end feeding mechanism is two and arranged on one side of the two hoppers respectively.

[0010] Preferably, the middle part of the welding and flattening mechanism is provided with a guide groove for plastic steel belt transmission, the device housing is provided with a transverse sliding rail, the welding and flattening mechanism is slidably connected with the transverse sliding rail, and the device housing is provided with a transverse cylinder for driving the welding and flattening mechanism to move transversely along the transverse sliding rail.

[0011] Preferably, the welding and flattening mechanism comprises:

[0012] A friction welding mechanism is arranged on the side of the front end feeding mechanism away from the material disc, and is used for welding the interface between the new and old plastic steel belts;

[0013] A side milling mechanism is arranged on the side of the friction welding mechanism away from the front end feeding mechanism, and is used for milling the front and back sides of the plastic steel belt;

[0014] An up and down milling mechanism is arranged on the side of the side milling mechanism away from the friction welding mechanism, and is used for milling the upper and lower sides of the plastic steel belt;

[0015] A rear end feeding mechanism is arranged on the side of the up and down milling mechanism away from the side milling mechanism, and is used for auxiliary conveying of the plastic steel belt.

[0016] Preferably, the friction welding mechanism comprises a welding support, a pressing cylinder for pressing the plastic steel belt is mounted on the top of the welding support, a friction head is arranged below the pressing cylinder, and a welding motor for driving the friction head to friction weld the interface between the new and old plastic steel belts is arranged in the middle of the welding support.

[0017] Preferably, the side milling mechanism comprises a milling support one, a milling motor is fixedly mounted on the top of the milling support one, a milling cutter head is fixedly arranged on the telescopic end of the milling motor, and a milling cylinder for driving the milling motor and the milling cutter head to lift and lower is fixedly arranged on the bottom of the milling support one.

[0018] Preferably, the up and down milling mechanism comprises a milling support two, an upper milling cutter and a lower milling cutter are movably arranged on the top and the bottom of one side of the milling support two respectively, and an upper milling cutter cylinder and a lower milling cutter cylinder for driving the upper milling cutter and the lower milling cutter to lift and lower are arranged on the top and the bottom of the other side of the milling support two respectively.

[0019] Preferably, the friction welding mechanism is provided with a scissors mechanism on the side close to the front end feeding mechanism, the scissors mechanism comprises a scissors support, a scissors piece is arranged on the top of the scissors support, a scissors cylinder for driving the scissors piece to cut the plastic steel belt is arranged on the bottom of the scissors support, and a moving cylinder for driving the scissors mechanism to move close to or away from the plastic steel belt is arranged in the middle of the scissors support.

[0020] Preferably, the front end feeding mechanism and the rear end feeding mechanism each comprise a feeding support, a driving wheel is rotatably arranged on the bottom of the feeding support, a driven wheel is arranged above the driving wheel, guide wheels are arranged on both sides between the driving wheel and the driven wheel, the driving wheel, the driven wheel and the guide wheels are rotatably connected with the feeding support, and a servo motor for driving the driving wheel to rotate is arranged on the outer wall of the feeding support.

[0021] The utility model discloses a technical effect and advantage:

[0022] The utility model discloses a tray and front end feeding mechanism cooperation can to plastic steel belt continuous conveying feeding, cooperation welding and milling mechanism to the welding of plastic steel belt and milling cleaning, make adjacent two groups plastic steel belt can automatic welding and clean after continuous feeding, realize the change of material not stop, save the complicated of artificial feeding and need to stop the low efficiency of feeding, save material and manpower, improve work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is whole structure schematic drawing of the utility model.

[0024] Figure 2 It is equipment shell inside stereogram structure schematic drawing of the utility model.

[0025] Figure 3 It is one of welding and milling mechanism's stereogram structure schematic drawing of the utility model.

[0026] Figure 4 It is two of welding and milling mechanism's stereogram structure schematic drawing of the utility model.

[0027] Figure 5 It is the front face sectional structure schematic drawing of front end feeding mechanism of the utility model.

[0028] Figure 6 It is the stereogram structure schematic drawing of scissors mechanism of the utility model.

[0029] Figure 7 It is the stereogram structure schematic drawing of friction welding mechanism of the utility model.

[0030] Figure 8 It is the front face sectional structure schematic drawing of side milling mechanism of the utility model.

[0031] Figure 9 It is the stereogram structure schematic drawing of up and down milling mechanism of the utility model.

[0032] In the figure: 100, device shell; 101, material guide groove; 102, transverse sliding rail; 103, transverse moving cylinder; 200, material disc; 300, front end feeding mechanism; 301, feeding support; 302, driving wheel; 303, driven wheel; 304, guide wheel; 400, friction welding mechanism; 401, welding motor; 402, pressing cylinder; 403, friction head; 404, welding support; 500, side milling mechanism; 501, milling motor; 502, milling cutter head; 503, milling cylinder; 504, milling support one; 600, up and down milling mechanism; 601, milling support two; 602, upper milling cutter cylinder; 603, upper milling cutter; 604, lower milling cutter cylinder; 605, lower milling cutter; 700, shearing mechanism; 701, shearing piece; 702, shearing cylinder; 703, moving cylinder; 704, shearing support; 800, rear end feeding mechanism. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0034] The utility model provides a kind of automatic welding feeding equipment of plastic steel belt not stopping machine as shown in Figures 1-9 The utility model provides a kind of automatic welding feeding equipment of plastic steel belt not stopping machine as shown in The welding and flattening mechanism is used for the conveying welding and flattening processing of plastic steel belt, two material discs 200 are arranged on the front and back sides of the device shell 100, so that the interval feeding of plastic steel belt can be realized, and after the feeding of plastic steel belt on one of the material discs 200 is completed, the material disc can be replaced individually without stopping machine, and then the welding and flattening mechanism is used for welding the connection between the new and old plastic steel belts, and the milling cleaning is performed on the welding position, so that the size of the plastic steel belt meets the size standard allowed by the strapping machine;

[0035] Further, the middle part of the welding and flattening mechanism is provided with a guide groove 101 for conveying the plastic steel belt, the equipment shell 100 is provided with a horizontal sliding rail 102, the welding and flattening mechanism is slidingly connected with the horizontal sliding rail 102, and the equipment shell 100 is provided with a horizontal moving cylinder 103 for driving the welding and flattening mechanism to move horizontally along the horizontal sliding rail 102, the guide groove 101 can guide the movement of the plastic steel belt, and the horizontal moving cylinder 103 cooperates with the horizontal sliding rail 102 to adjust the forward and backward positions of the entire welding and flattening mechanism, so that the welding and flattening mechanism can be converted between the two front end feeding mechanisms 300, thereby the material disc 200 on the front and rear sides can be connected.

[0036] It should be noted that the welding and flattening mechanism includes a friction welding mechanism 400, a side milling mechanism 500, an up-down milling mechanism 600 and a rear end feeding mechanism 800, the friction welding mechanism 400 is arranged at a position away from the material disc 200 on the side of the front end feeding mechanism 300, and is used for welding the interface between the new and old plastic steel belts; the side milling mechanism 500 is arranged at a position away from the front end feeding mechanism 300 on the side of the friction welding mechanism 400, and is used for milling the positions on the front and rear sides of the plastic steel belt; the up-down milling mechanism 600 is arranged on the side away from the friction welding mechanism 400 of the side milling mechanism 500, and is used for milling the positions on the upper and lower sides of the plastic steel belt; and the rear end feeding mechanism 800 is arranged at a position away from the side milling mechanism 500 on the side of the up-down milling mechanism 600, and is used for auxiliary conveying of the plastic steel belt, the friction welding mechanism 400 can weld and fix the end of the plastic steel belt on the other material disc 200 after the plastic steel belt on one material disc 200 is finished, and after the end of the plastic steel belt on the other material disc 200 is connected with the tail end of the plastic steel belt on the former material disc 200, the continuous conveying of the plastic steel belt is maintained, and the size of the welding position on the plastic steel belt is adjusted by the side milling mechanism 500 and the up-down milling mechanism 600, so as to meet the requirement of the plastic steel belt smoothly entering the strapping machine, and the rear end feeding mechanism 800 is used for further assisting the conveying of the plastic steel belt into the strapping machine.

[0037] The side of the friction welding mechanism 400 close to the front end feeding mechanism 300 is provided with a scissors mechanism 700, the scissors mechanism 700 includes a scissors support 704, the top of the scissors support 704 is provided with a scissors piece 701, the bottom of the scissors support 704 is provided with a scissors cylinder 702 for driving the scissors piece 701 to cut the plastic steel belt, and the middle part of the scissors support 704 is provided with a moving cylinder 703 for driving the scissors mechanism 700 to move close to or away from the plastic steel belt, the position of the scissors mechanism 700 is adjusted by the moving cylinder 703 in the scissors mechanism 700, so that the cutting position of the scissors piece 701 is movable to the position of the plastic steel belt, the scissors piece 701 is driven to act by the scissors cylinder 702, so as to cut the plastic steel belt, and the tail end of the plastic steel belt is separated from the material disc 200.

[0038] The friction welding mechanism 400 comprises a welding support 404, a pressing cylinder 402 is mounted on the top of the welding support 404 for pressing the plastic steel belt, a friction head 403 is arranged below the pressing cylinder 402, a welding motor 401 is arranged in the middle of the welding support 404 for driving the friction head 403 to perform friction welding on the joint position of the new and old plastic steel belts, after the new and old plastic steel belts are butt-jointed, the pressing cylinder 402 is actuated to press the butt-jointed position of the new and old plastic steel belts, and the welding motor 401 is energized to drive the friction head 403 to perform friction welding on the butt-jointed position of the new and old plastic steel belts.

[0039] The side milling mechanism 500 comprises a milling support 504, a milling motor 501 is fixedly mounted on the top of the milling support 504, a milling cutter head 502 is fixedly arranged on the telescopic end of the milling motor 501, a milling cylinder 503 is fixedly arranged on the bottom of the milling support 504 for driving the milling motor 501 and the milling cutter head 502 to ascend and descend, the milling cylinder 503 drives the side milling mechanism 500 to move up and down to the position of the plastic steel belt, the milling motor 501 is energized to drive the milling cutter head 502 to act, and the side wall of the plastic steel belt is milled to mill the position of welding overflow and excessive thickness to the standard allowed by the automatic strapping machine.

[0040] The up-down milling mechanism 600 comprises a milling support 601, an upper milling cutter 603 and a lower milling cutter 605 are movably arranged on the top and the bottom of one side of the milling support 601 respectively, an upper milling cutter cylinder 602 and a lower milling cutter cylinder 604 are arranged on the top and the bottom of the other side of the milling support 601 respectively for driving the upper milling cutter 603 and the lower milling cutter 605 to ascend and descend, the upper milling cutter cylinder 602 drives the upper milling cutter 603 to descend, the lower milling cutter cylinder 604 drives the lower milling cutter 605 to ascend, and the upper milling cutter 603 and the lower milling cutter 605 respectively contact the upper surface and the lower surface of the plastic steel belt, the milling support 601 is also provided with a milling motor for driving the upper milling cutter 603 and the lower milling cutter 605 to rotate, so that the upper milling cutter 603 and the lower milling cutter 605 achieve milling processing on the upper surface and the lower surface of the plastic steel belt.

[0041] In the preferred embodiment, the front end feeding mechanism 300 and the rear end feeding mechanism 800 each comprise a feeding support 301, a driving wheel 302 is rotatably arranged on the bottom of the feeding support 301, a driven wheel 303 is arranged above the driving wheel 302, guide wheels 304 are arranged on both sides between the driving wheel 302 and the driven wheel 303, the driving wheel 302, the driven wheel 303 and the guide wheels 304 are rotatably connected with the feeding support 301, and a servo motor is arranged on the outer wall of the feeding support 301 for driving the driving wheel 302 to rotate, the servo motor drives the driving wheel 302 to rotate, and the driven wheel 303 is matched to achieve the movement and conveying of the plastic steel belt, the guide wheels 304 are divided into four groups of upper, lower, left and right, and guide the upper and lower sides and the front and rear outer walls of the plastic steel belt respectively to ensure the stable conveying of the plastic steel belt.

[0042] It should be pointed out finally that: the above only for the preferred embodiments of the utility model have, and do not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A non-stop automatic welding and feeding equipment for plastic steel belt, characterized in that, Include: The device shell (100), the material disc (200) is rotatably connected with the device shell (100), and the material disc (200) is used for the feeding of plastic steel belt; Front end feeding mechanism (300), the front end feeding mechanism (300) is arranged at one side of the material disc (200), and the front end feeding mechanism (300) is used for the conveying of plastic steel belt; Welding and flattening mechanism, the welding and flattening mechanism is located at one side of the front end feeding mechanism (300) away from the material disc (200), and the welding and flattening mechanism is used for the conveying welding and flattening of plastic steel belt.

2. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 1, characterized in that, The material disc (200) is two and symmetrically arranged at the front and rear positions of the device shell (100), and the front end feeding mechanism (300) is two and arranged at one side of the two material discs (200) respectively.

3. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 2, characterized in that, The middle part of the welding and flattening mechanism is provided with a guide groove (101) for the transmission of plastic steel belt, the device shell (100) is provided with a transverse sliding rail (102), the welding and flattening mechanism is slidably connected with the transverse sliding rail (102), and the device shell (100) is provided with a transverse moving cylinder (103) for driving the welding and flattening mechanism to move along the transverse sliding rail (102).

4. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 3, characterized in that, The welding and flattening mechanism comprises: Friction welding mechanism (400), the friction welding mechanism (400) is arranged at one side of the front end feeding mechanism (300) away from the material disc (200), and the friction welding mechanism (400) is used for welding the interface between new and old plastic steel belt; Side milling mechanism (500), the side milling mechanism (500) is arranged at one side of the friction welding mechanism (400) away from the front end feeding mechanism (300), and the friction welding mechanism (400) is used for milling at the front and rear positions of plastic steel belt; Up and down milling mechanism (600), the up and down milling mechanism (600) is arranged at one side of the side milling mechanism (500) away from the friction welding mechanism (400), and the up and down milling mechanism (600) is used for milling at the upper and lower sides of plastic steel belt; Rear end feeding mechanism (800), the rear end feeding mechanism (800) is arranged at one side of the up and down milling mechanism (600) away from the side milling mechanism (500), and the rear end feeding mechanism (800) is used for the auxiliary conveying of plastic steel belt.

5. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 4, characterized in that, The friction welding mechanism (400) comprises a welding support (404), a lower pressing cylinder (402) for pressing plastic steel belt is mounted on the top of the welding support (404), a friction head (403) is arranged below the lower pressing cylinder (402), and a welding motor (401) for driving the friction head (403) to friction weld the interface position between new and old plastic steel belt is arranged in the middle of the welding support (404).

6. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 5, characterized in that, The side milling mechanism (500) comprises a milling support I (504), a milling motor (501) is fixedly installed on the top of the milling support I (504), a milling cutter head (502) is fixedly arranged at the telescopic end of the milling motor (501), and a milling cylinder (503) for driving the milling motor (501) and the milling cutter head (502) to ascend and descend is fixedly arranged at the bottom of the milling support I (504).

7. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 6, characterized in that, The up-down milling mechanism (600) comprises a milling support II (601), an upper milling cutter (603) and a lower milling cutter (605) are movably arranged at the top and the bottom of one side of the milling support II (601) respectively, and an upper milling cutter cylinder (602) and a lower milling cutter cylinder (604) for driving the upper milling cutter (603) and the lower milling cutter (605) to ascend and descend are arranged at the top and the bottom of the other side of the milling support II (601) respectively.

8. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 7, characterized in that, The friction welding mechanism (400) is provided with a shears mechanism (700) near one side of the front end feeding mechanism (300), the shears mechanism (700) comprises a shears support (704), the shears support (704) is provided with a shears piece (701) at the top, the shears support (704) is provided with a shears cylinder (702) for driving the shears piece (701) to cut the plastic steel strip at the bottom, and the shears support (704) is provided with a moving cylinder (703) for driving the shears mechanism (700) to move close to or away from the plastic steel strip at the middle.

9. The automatic welding and feeding equipment for plastic steel belt without stopping machine during refueling according to claim 8, characterized in that, The front end feeding mechanism (300) and the rear end feeding mechanism (800) both comprise a feeding support (301), the feeding support (301) is rotatably provided with a driving wheel (302) at the bottom, a driven wheel (303) is arranged above the driving wheel (302), guide wheels (304) are arranged at both sides of the driving wheel (302) and the driven wheel (303), the driving wheel (302), the driven wheel (303) and the guide wheels (304) are rotatably connected with the feeding support (301), and a servo motor for driving the driving wheel (302) to rotate is arranged on the outer wall of the feeding support (301).