Groove machining equipment
By introducing a lifting frame and conveying device into the beveling equipment, automatic conveying and synchronous feeding of sheet metal are achieved, solving the problem of low efficiency of existing equipment and improving processing efficiency.
Patent Information
- Application Number
- CN202423281947.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing beveling equipment requires a sequential process of feeding, processing, and unloading, which cannot be performed simultaneously, resulting in low efficiency.
The conveyor system, which uses a frame with lifting function and a conveying device, can automatically transport the sheet metal to the processing device, improve the process sequence, and enable feeding and processing to be carried out simultaneously.
By setting up a frame with lifting function and a first conveying device, the automatic conveying of the sheet metal is realized, which improves the efficiency of beveling.
Smart Images

Figure CN223632412U_ABST
Abstract
Description
Technical Field
[0001] This utility model generally relates to the technical field of machining equipment, and more specifically to a beveling equipment. Background Technology
[0002] Containers can carry packaged or unpackaged goods for sea, land, and air transport, making them an important mode of transport in international trade multimodal transport. Containers do not require moving the goods inside during transshipment, allowing for rapid loading and unloading as a single transport unit. They are easy to handle using mechanical equipment and can be reused repeatedly over a long period. Using containers for freight transport can greatly improve transport efficiency and reduce transport costs.
[0003] The container body is welded together from several different or identical plates or profiles. There is a type of container plate that requires beveling on both opposite sides. Existing beveling equipment consists of two beveling processing devices set on opposite sides of a positioning frame. The processing involves a sequence of loading, processing, and unloading, and this sequence must be performed sequentially, not simultaneously, resulting in low efficiency.
[0004] Therefore, there is a need to provide a beveling equipment to at least partially solve the above problems. Utility Model Content
[0005] The utility model description section introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. This utility model description section is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0006] To at least partially solve the above problems, this utility model provides a beveling processing device, comprising:
[0007] The frame includes a support frame and a lifting mechanism, the support frame is mounted on the lifting mechanism, and the lifting mechanism can drive the support frame to rise and fall;
[0008] A first conveying device, comprising a conveying frame disposed on the support frame, the conveying frame being used to support the plate and being movable on the support frame;
[0009] A machining device is arranged beside the first conveying device, and the first conveying device conveys the plate to be machined to the machining device.
[0010] Optionally, at least two machining devices are arranged on both sides of the first conveying device, and the first conveying device conveys the plate to the adjacent second machining device after machining by the first machining device.
[0011] The first machining device machines the first end of the plate, and the first conveying device is lifted by the lifting mechanism after machining, and the plate is conveyed to the second machining device.
[0012] Optionally, the rack further comprises:
[0013] A supporting mechanism is arranged on the support frame, and the supporting mechanism supports the reciprocating movement of the conveying frame on the support frame.
[0014] Optionally, the supporting mechanism comprises:
[0015] A plurality of supporting wheels support the bottom of the conveying frame.
[0016] A plurality of guide wheels clamp the side of the conveying frame to guide the movement of the conveying frame.
[0017] Optionally, the lifting mechanism comprises a scissor lifting platform, and the support frame is arranged on the top of the scissor lifting platform.
[0018] Optionally, the first conveying device further comprises:
[0019] A positioning member is arranged on the top of the conveying frame, and the positioning member is provided with a positioning groove, the width of the positioning groove is adapted to the width of the plate, and the plate can be placed in the positioning groove. During the conveying of the plate by the conveying frame and the machining of the plate by the machining device, the positioning member is used to position the plate along the movement direction of the conveying frame.
[0020] Optionally, the slot of the positioning groove is chamfered to guide the plate into the positioning groove.
[0021] Optionally, the first conveying device further comprises:
[0022] a driving mechanism arranged on the top of the lifting mechanism and connected to the conveying frame, for driving the conveying frame to reciprocate on the support frame.
[0023] Optionally, the driving mechanism comprises:
[0024] a driving motor arranged on the top of the lifting mechanism;
[0025] a transmission shaft, the axial direction of which is perpendicular to the support frame, and the driving motor is connected to the transmission shaft;
[0026] a gear arranged on the end of the transmission shaft;
[0027] a rack arranged on the conveying frame, the rack being engaged with the gear.
[0028] Optionally, the processing device comprises:
[0029] a first processing platform for supporting the first end of the plate;
[0030] a processing head arranged above the first processing platform, for processing a groove at the end of the plate, the processing head being capable of triaxial movement.
[0031] Optionally, the first processing platform is provided with an adsorption device for adsorbing and fixing the first end of the plate, the adsorption device being an electromagnetic adsorption type or a vacuum adsorption type.
[0032] Optionally, the groove processing equipment further comprises:
[0033] a plate adjusting device arranged on the side of the first conveying device, for adjusting the position of the plate entering the processing device along the direction perpendicular to the movement direction of the conveying frame.
[0034] Optionally, the plate adjusting device comprises:
[0035] a first adjusting mechanism arranged on the first processing platform, for pushing the first end of the plate, the first adjusting mechanism being capable of pushing the plate along the direction perpendicular to the movement direction of the conveying frame.
[0036] Optionally, the plate adjusting device further comprises:
[0037] a second processing platform for supporting the second end of the plate;
[0038] A second adjusting mechanism is arranged on the second machining platform and is used to push the second end of the plate, and the second adjusting mechanism can push the plate in a direction perpendicular to the moving direction of the conveying frame.
[0039] Optionally, the first adjusting mechanism and the second adjusting mechanism each include:
[0040] a cylinder body;
[0041] a piston rod that can be extended and retracted in the cylinder body;
[0042] a push plate arranged at the end of the piston rod;
[0043] a guide rod connected to the push plate, the axial direction of the guide rod is parallel to the piston rod and the guide rod can move synchronously with the piston rod.
[0044] Optionally, the beveling device further includes:
[0045] an automatic tool changing mechanism arranged on the first machining platform and used to change tools for the machining head.
[0046] Optionally, the beveling device further includes:
[0047] a dust collection mechanism arranged on the first machining platform and used to collect the debris generated during machining of the bevel.
[0048] Optionally, the beveling device further includes:
[0049] a loading and unloading device arranged at the end of the first conveying device and used to place the plate to be machined on the first conveying device or to take the plate whose both ends have been machined away from the machining device.
[0050] Optionally, the loading and unloading device includes:
[0051] a transfer frame that can rotate in multiple axes;
[0052] a grabbing mechanism arranged on the transfer frame and used to take and place the plate.
[0053] Optionally, the grabbing mechanism includes:
[0054] a frame used to connect the transfer frame;
[0055] a plurality of grabbing pieces arranged on the frame and used to take and place the plate, the grabbing pieces are electromagnetic or vacuum adsorption type.
[0056] Optionally, the grabbing mechanism further comprises:
[0057] A plurality of elastic members are arranged on the grabbing members, and the elastic members are compressed when the grabbing members contact the plate, so that the plurality of grabbing members are attached to the surface of the plate.
[0058] Optionally, the bevel processing equipment further comprises:
[0059] A second conveying device is arranged at the end of the first conveying device, used for conveying the plate to be processed to the first conveying device, or used for moving the plate with both ends processed away, and the second conveying device comprises any one of a conveying belt, a conveying chain and a conveying roller.
[0060] According to the bevel processing equipment, the rack with the lifting function and the first conveying device are arranged, the plate can be automatically conveyed to the processing device, the process sequence is improved, the feeding and processing can be synchronously performed, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0061] The following drawings of the embodiments of the present application are used herein as a part of the present application for understanding the present application. The embodiments of the present application and the description thereof shown in the drawings are used to explain the principles of the present application. In the drawings,
[0062] Figure 1 It is a top view of the plate according to a preferred embodiment of the present application;
[0063] Figure 2 It is a perspective view of the bevel processing equipment according to a preferred embodiment of the present application;
[0064] Figure 3 It is a front view of the bevel processing equipment according to a preferred embodiment of the present application, and the second conveying device is not included in the drawing;
[0065] Figure 4 It is a top view of the bevel processing equipment according to a preferred embodiment of the present application, and the second conveying device is not included in the drawing;
[0066] Figure 5 It is Figure 2 A part A of the drawing is enlarged;
[0067] Figure 6 It is Figure 3 A part B of the drawing is enlarged;
[0068] Figure 7 It is Figure 2 A part of the drawing is enlarged;
[0069] Figure 8 For Figure 4 Close-up view of the middle part;
[0070] Figure 9 For a perspective view of the plate adjusting mechanism according to a preferred embodiment of the present application;
[0071] Figure 10 For a perspective view of the grabbing mechanism according to a preferred embodiment of the present application.
[0072] Explanation of reference signs:
[0073] 10: plate 11: first side edge
[0074] 111: groove 12: second side edge
[0075] 121: notch 20: beveling equipment
[0076] 100: rack 110: support frame
[0077] 120: lifting mechanism 130: supporting mechanism
[0078] 131: supporting wheel 132: guide wheel
[0079] 200: first conveying device 210: conveying frame
[0080] 211: positioning member 212: positioning groove
[0081] 220: driving mechanism 221: driving motor
[0082] 222: gear 223: rack
[0083] 224: transmission shaft 300: processing device
[0084] 310: processing head 320: first processing platform
[0085] 330: gantry 340: Y-axis driving mechanism
[0086] 350: X-axis driving mechanism 360: Z-axis driving mechanism
[0087] 400: plate adjusting device 410: second processing platform
[0088] 411: second adjusting mechanism 420: first adjusting mechanism
[0089] 421: push plate 422: piston rod
[0090] 423: guide rod 424: cylinder
[0091] 500: second conveying device 600: loading and unloading device
[0092] 610: transfer frame 620: grabbing mechanism
[0093] 621: frame 622: grabbing piece
[0094] 623: elastic piece 700: automatic tool changing mechanism DETAILED DESCRIPTION
[0095] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without one or more of these specific details. In other instances, well-known features have not been described in detail to avoid obscuring aspects of the present application.
[0096] In order to thoroughly understand the present application, detailed descriptions will be given in the following description. It should be understood that these embodiments are provided in order to make the disclosure of the present application thorough and complete, and to fully convey the ideas of these exemplary embodiments to those of ordinary skill in the art. Obviously, the implementation of the embodiments of the present application is not limited to the special details familiar to those skilled in the art. The preferred embodiments of the present application are described in detail as follows, however, in addition to these detailed descriptions, the present application can have other embodiments.
[0097] The ordinal numbers such as "first" and "second" cited in the present application are only for identification, and do not have any other meanings, such as specific order, etc. Moreover, for example, the term "first component" itself does not imply the existence of "second component", and the term "second component" itself does not imply the existence of "first component".
[0098] It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer" and similar expressions used in the present application are only for illustrative purposes, and are not limiting.
[0099] As Figure 1 As shown in the top view of the plate 10, the plate 10 is a whole strip, in order to facilitate welding, it is necessary to process a groove at both ends of the plate 10, the groove can be a chamfer-like structure.
[0100] The side edges of the opposite ends of the plate 10 are not consistent in shape, and are respectively a first side edge 11 and a second side edge 12. The first side edge 11 of the plate 10 is concave in shape, that is, is provided with a groove 111, and the groove 111 is U-shaped. The groove 111 is arranged at the middle of the first side edge 11, and a first bevel extends along the edge of the groove 111, that is, the movement track of the first bevel is U-shaped. The second side edge 12 of the plate 10 is convex in shape, that is, the middle of the second side edge 12 protrudes outward, and the two sides are recessed inward with notches 121. The movement track of a second bevel is linear.
[0101] The utility model discloses a groove machining equipment for machining the groove on the side edges of the opposite ends of the plate 10.
[0102] Now, exemplary embodiments according to the utility model will be described in more detail with reference to the drawings.
[0103] As Figure 2 , Figure 3 , Figure 4 shown, in a preferred embodiment, a groove machining equipment 20, comprising: frame 100, first conveying device 200 and processing device 300;
[0104] The frame 100 includes a support frame 110 and a lifting mechanism 120. The support frame 110 is arranged on the lifting mechanism 120. The lifting mechanism 120 can drive the support frame 110 to lift, and can lift along the Z-axis direction in the drawing. The frame 100 includes two support frames 110. The two support frames 110 are arranged in parallel on the top of the lifting mechanism 120. The lifting mechanism 120 can drive the two support frames 110 to lift. A plurality of cross beams can be arranged between the two support frames 110 to fixedly connect them, so as to keep the relative positions of the two support frames 110.
[0105] The first conveying device 200 includes a conveying frame 210. The conveying frame 210 is arranged on the support frame 110. The conveying frame 210 is used for supporting the plate 10 and can move on the support frame 110. The moving direction is the X-axis direction in the drawing. The first conveying device 200 includes two conveying frames 210. The two conveying frames 210 are arranged in parallel. Each support frame 110 is correspondingly provided with a conveying frame 210. The two conveying frames 210 can balance the movement of the plate 10.
[0106] The processing device 300 is used for processing the groove on the plate 10. The processing device 300 is arranged at the side of the first conveying device 200. The first conveying device 200 conveys the plate 10 to be processed to the processing device 300. The lifting mechanism 120 drives the first conveying device 200 to descend. At the same time, the first conveying device 200 drives the plate 10 to descend. During the descending process, the plate 10 does not separate from the first conveying device 200. When the plate 10 descends to a predetermined position, the processing device 300 processes the plate 10 to form a groove. In the figure, the plate 10 descends to the first processing platform 320. The processing device 300 can process the plate 10.
[0107] The groove processing equipment 20 in the embodiment can automatically convey the plate 10 to the processing device 300 by arranging the rack 100 and the first conveying device 200 with the lifting function. The process sequence is improved. The feeding and processing can be synchronized. Therefore, the processing efficiency is improved.
[0108] In one embodiment, as shown in Figure 2 、 Figure 3 、 Figure 4 The two sides of the first conveying device 200 are provided with at least two processing devices 300. The processing devices 300 are used for processing the grooves at the two ends of the plate 10, respectively. The first conveying device 200 can convey the plate 10 from the first processing device 300 to the second processing device 300.
[0109] The first processing device 300 processes the first end of the plate 10. After the processing is completed, the lifting mechanism 120 drives the first conveying device 200 to ascend. At the same time, the first conveying device 200 drives the plate 10 to ascend. The plate 10 ascends to separate from the first processing platform 320 of the first processing device 300. Then, the plate 10 is conveyed from the first processing device 300 to the second processing device 300. The lifting mechanism 120 drives the first conveying device 200 to descend again. At the same time, the first conveying device 200 drives the plate 10 to descend. The plate 10 descends to the first processing platform 320 of the second processing device 300. The second processing device 300 processes the second end of the plate 10.
[0110] In the figure, two processing devices 300 are arranged. The groove processing equipment 20 can process the grooves at the two ends of the plate 10. The processing is realized in a pipeline mode. The working efficiency is further improved. After the grooves at the two ends of the plate 10 are processed, the lifting mechanism 120 drives the first conveying device 200 to continue to descend. Until the plate 10 can completely separate from the first conveying device 200, the plate 10 is stopped on the first processing platform 320 of the second processing device 300. The plate 10 waits to be removed.
[0111] It should be noted that the first conveying device 200 is used to cyclically and reciprocally convey the two pieces of plate 10 (two pieces of plate 10 are conveyed together), when the bevels at both ends of the two pieces of plate 10 in the second machining device 300 are machined, the bevel at the first end of the two pieces of plate 10 in the first machining device 300 is machined, and the two pieces of plate 10 are affected by the lowering of the first conveying device 200 and are also stopped on the first machining platform 320 of the first machining device 300. Thereafter, the conveying frame 210 of the first conveying device 200 retreats to the front end of the material receiving station, the lifting mechanism 120 drives the first conveying device 200 to rise, and the first conveying device 200 drives the two pieces of plate 10 in the first machining device 300 to rise, and the two pieces of unprocessed plate 10 are placed on the conveying frame 210 again. During the conveying of the two pieces of unprocessed plate 10 to the first machining device 300, the conveying frame 210 can simultaneously convey the two pieces of plate 10 in the first machining device 300 to the second machining device 300 by using the positioning members 211 (a plurality of positioning members 211 are arranged on the conveying frame 210). The lifting mechanism 120 drives the first conveying device 200 to descend, and the machining of the bevel at the second end is continued, so that the machining is realized in a pipeline manner.
[0112] In one embodiment, as shown in Figure 2 、 Figure 3 、 Figure 4 The rack 100 further comprises:
[0113] The support mechanism 130 is arranged on the support frame 110 and is used to support the reciprocating movement of the conveying frame 210 on the support frame 110, so that the conveying frame 210 can convey the plate 10 to the machining device 300 and return from the machining device 300 after the conveying is completed.
[0114] In one embodiment, as shown in Figure 5 、 Figure 6 The support mechanism 130 comprises:
[0115] A plurality of support wheels 131 support the bottom of the conveying frame 210. The axial direction of the support wheel 131 is perpendicular to the conveying direction of the conveying frame 210. The axial direction of the support wheel 131 is the Y-axis direction in the figure. The support wheel 131 can reduce the friction when the conveying frame 210 moves, and ensure the smooth movement of the conveying frame 210.
[0116] A plurality of guide wheels 132 clamp the side of the conveying frame 210 and are used to guide the movement of the conveying frame 210. The axial direction of the guide wheel 132 is the Z-axis direction in the figure.
[0117] The support frame 110 is provided with a mounting seat for mounting the support wheel 131 and the guide wheel 132. The plurality of guide wheels 132 can be oppositely arranged on both sides of the conveying frame 210 or staggered to ensure smooth movement of the conveying frame 210.
[0118] In one embodiment, as shown in Figure 2 、 Figure 3 The lifting mechanism 120 includes a scissor lifting platform, and the support frame 110 is arranged on the top of the scissor lifting platform. The scissor lifting platform can be hydraulically driven or pneumatically driven.
[0119] In one embodiment, as shown in Figure 5 、 Figure 6 The first conveying device 200 further comprises:
[0120] The positioning member 211 is arranged on the top of the conveying frame 210 and is provided with a positioning groove 212. The width of the positioning groove 212 is adapted to the width of the plate 10, and the plate 10 can be placed in the positioning groove 212. The conveying frame 210 drives the plate 10 to move through the positioning member 211. During the conveying of the plate 10 by the conveying frame 210 and the beveling of the plate 10 by the machining device 300, the positioning member 211 is used to position the plate 10 along the moving direction of the conveying frame 210, preventing the plate 10 from changing position along the moving direction of the conveying frame 210 during the beveling process, causing processing errors, and improving the beveling precision. The positioning member 211 can be fixed to the top of the conveying frame 210 by screws or welding.
[0121] The top of the conveying frame 210 is provided with a plurality of positioning members 211, which are arranged at intervals to simultaneously convey a plurality of plates 10, for example, four plates 10.
[0122] In one embodiment, as shown in Figure 5 、 Figure 6 The slot of the positioning groove 212 is chamfered to guide the plate 10 into the positioning groove 212, facilitating the placement of the plate 10 in the positioning groove 212.
[0123] In one embodiment, as shown in Figure 3 、 Figure 4 The first conveying device 200 further comprises:
[0124] The driving mechanism 220 is arranged on the top of the lifting mechanism 120 and connected to the conveying frame 210, and is used to drive the conveying frame 210 to reciprocally move on the support frame 110.
[0125] In one embodiment, as shown in Figure 5 、 Figure 6 The driving mechanism 220 comprises:
[0126] The driving motor 221 is arranged at the top of the lifting mechanism 120.
[0127] The transmission shaft 224 is arranged in the axial direction perpendicular to the support frame 110, and the driving motor 221 is connected to the transmission shaft 224. A speed reducer can also be arranged between the driving motor 221 and the transmission shaft 224.
[0128] The gear 222 is arranged at the end of the transmission shaft 224.
[0129] The rack 223 is arranged on the conveying frame 210, specifically on the inner side of the conveying frame 210, and the rack 223 is engaged with the gear 222.
[0130] The driving motor 221 can rotate clockwise or counterclockwise. When rotating clockwise, the conveying frame 210 can be driven to move towards the machining device 300, and when rotating counterclockwise, the conveying frame 210 can be driven to move away from the machining device 300.
[0131] In one embodiment, as shown in Figure 7 Figure 8 The machining device 300 includes:
[0132] The first machining platform 320 is used to support the first end of the plate 10.
[0133] The machining head 310 is arranged above the first machining platform 320 and is used to machine the groove at the end of the plate 10. The machining head 310 can move in three axes, which facilitates the machining of grooves with different orientations according to the shape of the side edge of the plate 10.
[0134] The machining device 300 includes a gantry 330 and Y-axis, X-axis, and Z-axis driving mechanisms 340, 350, and 360. The Y-axis driving mechanism 340 is arranged on the first machining platform 320 and can support the gantry 330 to move in the Y-axis direction. The machining head 310 is arranged on the Z-axis driving mechanism 360, which can drive the machining head 310 to move up and down in the Z-axis direction. The Z-axis driving mechanism 360 is arranged on the X-axis driving mechanism 350, which is arranged on the gantry 330. The X-axis driving mechanism 350 can drive the Z-axis driving mechanism 360 to move in the X-axis direction, thereby realizing the three-axis movement of the machining head 310.
[0135] A tool, such as a milling cutter, is installed on the machining head 310 and can machine the groove on the side edge of the plate 10. Multiple machining heads 310, such as two machining heads 310, can be arranged on the machining device 300 to simultaneously machine two plates 10, thereby further improving work efficiency.
[0136] In one embodiment, as shown in Figure 7 , Figure 8 The first processing platform 320 is provided with an adsorption device for adsorbing the first end of the plate 10. The adsorption device is of an electromagnetic adsorption type or a vacuum adsorption type, which can position the plate 10 and prevent the plate 10 from moving on the first processing platform 320 during the groove processing, thereby improving the groove processing precision.
[0137] The electromagnetic adsorption type uses an electromagnet structure to adsorb the plate 10 on the first processing platform 320 when powered on, and releases the plate 10 when powered off. The vacuum adsorption type uses a vacuum chuck structure to adsorb the plate 10 on the first processing platform 320 when the air between the vacuum chuck and the plate 10 is exhausted, and releases the plate 10 when the air is filled into the vacuum chuck.
[0138] The adsorption device of the first processing platform 320 plays a positioning role, and the positioning member 211 of the conveying frame 210 also plays a positioning role, so that the plate 10 can be firmly positioned at the processing station and prevent the plate 10 from moving during the groove processing.
[0139] In one embodiment, as shown in Figure 2 , Figure 3 , Figure 4 The groove processing equipment 20 further comprises:
[0140] A plate adjusting device 400 is arranged beside the first conveying device 200, which is used to adjust the position of the plate 10 entering the processing device 300 along the direction perpendicular to the movement direction of the conveying frame 210, so that the end side of the plate 10 moves to a position suitable for processing, mainly to align the processing head 310 and facilitate the processing head 310 to move.
[0141] In one embodiment, as shown in Figure 2 , Figure 7 The plate adjusting device 400 comprises:
[0142] A first adjusting mechanism 420 is arranged on the first processing platform 320, which is used to position the first end of the plate 10. The first adjusting mechanism 420 can push the plate 10 along the direction perpendicular to the movement direction of the conveying frame 210, which is also the length direction of the plate 10 in the figure. After the processing is completed, the first adjusting mechanism 420 can release the plate 10 and no longer push the plate 10.
[0143] In one embodiment, as shown in Figure 4 , Figure 8 The plate adjusting device 400 further comprises:
[0144] A second processing platform 410 is arranged to support the second end of the plate 10, and is arranged corresponding to the first processing platform 320;
[0145] A second adjusting mechanism 411 is arranged on the second processing platform 410, and is arranged to push the second end of the plate 10. The second adjusting mechanism 411 is capable of pushing the plate 10 in a direction perpendicular to the moving direction of the conveying frame 210, i.e. the length direction of the plate 10 in the figure. After the processing is completed, the second adjusting mechanism 411 is capable of releasing the plate 10, and no longer pushing the plate 10.
[0146] The first adjusting mechanism 420 and the second adjusting mechanism 411 jointly act to move the end side of the plate 10 to a position suitable for processing, mainly to align the processing head 310, and facilitate the processing head 310 to move.
[0147] In an embodiment, as shown in Figure 7 、 Figure 8 、 Figure 9 The first adjusting mechanism 420 and the second adjusting mechanism 411 each include:
[0148] A cylinder body 424, which can be connected to a gas pressure device or a hydraulic device;
[0149] A piston rod 422, which is capable of extending and retracting in the cylinder body 424, and is driven by gas pressure or hydraulic pressure;
[0150] A push plate 421, which is arranged at the end of the piston rod 422;
[0151] A guide rod 423, which is connected to the push plate 421, and has an axial direction parallel to the piston rod 422, and is capable of moving synchronously with the piston rod 422, thereby improving the stability of the piston rod 422, and preventing the piston rod 422 from being skewed when exerting force.
[0152] When the piston rod 422 of the first adjusting mechanism 420 extends outward, the push plate 421 pushes against the side of the plate 10, thereby playing a role of adjusting the position of the plate 10 in a first direction. When the piston rod 422 of the second adjusting mechanism 411 extends outward, the push plate 421 pushes against the side of the plate 10, thereby playing a role of adjusting the position of the plate 10 in a second direction. The first direction and the second direction are opposite directions, but are both perpendicular to the moving direction of the conveying frame 210.
[0153] In an embodiment, as shown in Figure 2 、 Figure 3 The bevel processing device 20 further includes:
[0154] The automatic tool changer 700 is arranged on the first machining platform 320 and is used to change tools for the machining head 310. The automatic tool changer 700 can be provided with a plurality of tools, and different types of tools are changed for the machining head 310 according to the structure of the machining groove.
[0155] The automatic tool changer 700 comprises a tool magazine and a tool changing system, wherein the tool changing system is any one of a turret tool changing system, a main shaft direct tool changing system with a disc type tool magazine, and a tool changing mechanical arm tool changing system with a chain type tool magazine, so that the machining device 300 can change suitable tools according to the groove shape of the surface to be machined; and the tool magazine is preferably a straight type tool magazine or a disc type tool magazine, and the tool changing system is preferably a mechanical arm tool changing system.
[0156] In an embodiment, the groove machining equipment 20 further comprises:
[0157] A dust collection mechanism is arranged on the first machining platform 320 and is used to collect the debris generated during machining of the groove, so as to avoid that too much debris (such as iron filings) affects the placement of the plate 10 on the first machining platform 320 and affects the machining of the groove. The dust collection mechanism can adopt a vacuum suction type and needs to be connected to a negative pressure device.
[0158] In an embodiment, as shown in Figure 2 、 Figure 3 、 Figure 4 indicated, the groove machining equipment 20 further comprises:
[0159] The feeding and discharging device 600 is arranged at the end of the first conveying device 200 and is used to place the plate 10 to be machined on the first conveying device 200, or is used to take away the plate 10 whose both ends are machined from the machining device 300.
[0160] The feeding and discharging device 600 is arranged at the end of the first conveying device 200 and is used to place the plate 10 to be machined on the first conveying device 200, or is used to take away the plate 10 whose both ends are machined from the machining device 300.
[0161] The first feeding and discharging device 600 (from the first second conveying device 500) grasps the plate 10 to be machined and places it on the first conveying device 200, and the second feeding and discharging device 600 takes away the plate 10 whose both ends are machined from the machining device 300 (and can be placed on the second second conveying device 500).
[0162] In an embodiment, as shown in Figure 2 、 Figure 3 、 Figure 4 indicated, the feeding and discharging device 600 comprises:
[0163] The transfer frame 610 is capable of multi-axis rotation, similar to a multi-axis robotic arm, and can pick up and place plates 10 at different positions and heights.
[0164] The gripping mechanism 620 is installed on the transfer frame 610 and is capable of picking up and placing the sheet material 10.
[0165] The gripping mechanism 620 is higher than the first conveying device 200 and the second conveying device 500, and moves in the height direction to grip the plate 10. The transfer frame 610 can be a gantry frame or a C-frame. Its lower end is fixedly connected to the ground, and its upper end is set above the first conveying device 200 and the second conveying device 500 for connecting the gripping mechanism 620.
[0166] In one implementation, such as Figure 2 , Figure 3 , Figure 4 As shown, the gripping mechanism 620 includes:
[0167] Frame 621, frame 621 is used to connect transfer rack 610;
[0168] Multiple gripping elements 622 are mounted on the frame 621 and used for picking up and placing the sheet metal 10. The gripping elements 622 are either electromagnetic adsorption type or vacuum adsorption type. Vacuum adsorption type requires connection to a negative pressure device, which is not shown in the figure. The gripping mechanism 620 in the figure includes two rows of gripping elements 622, which can pick up and place two sheet metal 10 at the same time, adapting to the processing rhythm of the beveling equipment 20 and improving processing efficiency.
[0169] In one implementation, such as Figure 10 As shown, the gripping mechanism 620 also includes:
[0170] Multiple elastic elements 623 are provided on the gripper 622. When the gripper 622 contacts the plate 10, it can compress the elastic elements 623, so that the multiple grippers 622 are in contact with the surface of the plate 10. This avoids the gripper 622 failing to reliably hold the plate 10, which would cause unstable gripping. The elastic elements 623 can be springs or rubber pads, and are sleeved on the mounting shaft of the gripper 622. The mounting shaft is movably connected to the frame 621. When the gripper 622 contacts the plate 10, it can compress the spring or rubber pad.
[0171] In one implementation, such as Figure 2 , Figure 3 , Figure 4 As shown, the beveling equipment 20 also includes:
[0172] The second conveying device 500 is arranged at the end of the first conveying device 200, and is used for conveying the plate 10 to be machined to the first conveying device 200, or is used for moving the plate 10 whose both ends are machined away, for example, to the next station. The second conveying device 500 comprises any one of a conveying belt, a conveying chain and a conveying roller.
[0173] As shown in the figure, the first conveying device 200 is provided with the second conveying device 500 at both front and rear ends. The first conveying device 200 is provided with the first second conveying device 500 at the front end, and is provided with the second second conveying device 500 at the rear end. The loading and unloading device 600 is arranged between the second conveying device 500 and the first conveying device 200.
[0174] The plate 10 to be machined is placed on the first second conveying device 500, and can be continuously conveyed to the first conveying device 200. The adjacent first loading and unloading device 600 is used for grabbing the plate 10 to be machined from the first second conveying device 500 and placing the plate 10 to be machined on the first conveying device 200.
[0175] The second loading and unloading device 600 is used for taking the plate 10 whose both ends are machined away from the machining device 300 and placing the plate 10 on the second second conveying device 500. The second second conveying device 500 can continue to convey the plate 10 to other positions.
[0176] According to the bevel machining equipment, the conveying rod structure is adopted to realize the conveying of the plate, and the conveying can be realized when the bevel is machined. Meanwhile, the second conveying device is arranged at the front end and the rear end of the first conveying device, and the automatic conveying of the plate is realized. Meanwhile, a plurality of machining heads are arranged in each machining device, the machining of a plurality of plates can be realized at the same time, the machining efficiency is improved, and the machining device is provided with the tool changing system, and the bevel machining of plates of various specifications can be realized.
[0177] The processes and steps described in the above preferred embodiments are only examples. Unless an adverse effect occurs, various processing operations can be performed in an order different from the above processes. The order of the steps of the above processes can also be added, combined or deleted according to actual needs.
[0178] In understanding the scope of the present application, the term "comprising" and its derivatives, as used herein, are intended to be open-ended terms that specify the presence of the stated features, elements, components, groups, integers, and / or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and / or steps. The foregoing also applies to like-terms, such as "comprising," "having," "including," and their derivatives, and their equivalents.
[0179] The term "attached" or "attaching" as used herein includes configurations where an element is directly secured to another element by affixing the element directly to the other element; configurations where the element is indirectly secured to the other element by affixing the element to an intermediate member that in turn is affixed to the other element; and configurations where one element is integrally formed with the other element, i.e., the element is substantially a part of the other element. The definition also applies to words of similar meaning, for example, "connected", "coupled", "coupling", "attached", "bonding", "fixed", and their derivatives. Finally, degree terms such as "substantially", "approximately" and "about" as used herein mean an acceptable quantity of deviation from the stated condition so that the end result is not significantly changed.
[0180] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application. The features described herein in one embodiment can be applied to another embodiment, mutatis mutandis, unless the features are not applicable or are otherwise stated.
[0181] The present application has been described by way of the above embodiments, but it should be understood that the above embodiments are only for the purpose of illustration and description, and are not intended to limit the present application to the described embodiments. Furthermore, those skilled in the art can understand that the present application is not limited to the above embodiments, and that more variations and modifications can be made according to the teachings of the present application, and that these variations and modifications all fall within the scope of the present application claimed.
Claims
1. A beveling apparatus characterized by, The utility model relates to a kind of plate beveling device, including: Rack (100), the rack (100) includes support frame (110) and lifting mechanism (120), the support frame (110) is arranged on the lifting mechanism (120), the lifting mechanism (120) can drive the support frame (110) to lift; First conveying device (200), the first conveying device (200) includes conveying frame (210), the conveying frame (210) is arranged on the support frame (110), and the conveying frame (210) is used to support plate (10) and can move on the support frame (110); Processing device (300), the processing device (300) is used to process groove on the plate (10), the processing device (300) is arranged on the side of the first conveying device (200), the first conveying device (200) conveys the plate (10) to be processed to the processing device (300), the lifting mechanism (120) drives the first conveying device (200) to descend, while the first conveying device (200) drives the plate (10) to descend, when descending to predetermined position, the processing device (300) processes groove to the plate (10).
2. The beveling apparatus of claim 1, wherein, At least two processing devices (300) are arranged on both sides of the first conveying device (200), for processing groove at both ends of the plate (10) respectively, and the first conveying device (200) can convey the plate (10) from the first processing device (300) to the adjacent second processing device (300); The first processing device (300) processes the first end of the plate (10), after processing, the lifting mechanism (120) drives the first conveying device (200) to rise, and the plate (10) is conveyed from the first processing device (300) to the second processing device (300), the lifting mechanism (120) drives the first conveying device (200) to descend, and the second processing device (300) processes the second end of the plate (10).
3. The beveling apparatus of claim 1, wherein, The rack (100) further includes: Support mechanism (130), the support mechanism (130) is arranged on the support frame (110), for supporting the conveying frame (210) to reciprocate on the support frame (110).
4. The beveling apparatus of claim 3, wherein, The support mechanism (130) includes: A plurality of support wheels (131), the support wheels (131) support the bottom of the conveying frame (210); A plurality of guide wheels (132), the guide wheels (132) clamp the side of the conveying frame (210), for guiding the conveying frame (210) to move.
5. The beveling apparatus of claim 1, wherein, The lifting mechanism (120) includes a scissor lifting platform, and the support frame (110) is arranged on the top of the scissor lifting platform.
6. The beveling apparatus of claim 1, wherein, The first conveying device (200) further includes: A positioning member (211) is arranged on the top of the conveying frame (210), and the positioning member (211) is provided with a positioning groove (212) with a width adapted to the width of the plate (10), and the plate (10) can be placed in the positioning groove (212), and the positioning member (211) is used for positioning the plate (10) along the moving direction of the conveying frame (210) during conveying of the plate (10) by the conveying frame (210) and beveling of the plate (10) by the machining device (300).
7. The beveling apparatus of claim 6, wherein, The notch of the positioning groove (212) is chamfered to guide the plate (10) into the positioning groove (212).
8. The beveling apparatus of claim 1, wherein, The first conveying device (200) further comprises: A driving mechanism (220) is arranged on the top of the lifting mechanism (120) and connected to the conveying frame (210) to drive the conveying frame (210) to reciprocate on the support frame (110).
9. The beveling apparatus of claim 8, wherein, The driving mechanism (220) comprises: A driving motor (221) is arranged on the top of the lifting mechanism (120); A transmission shaft (224) is arranged on the end of the driving motor (221) and connected to the driving motor (221); A gear (222) is arranged on the end of the transmission shaft (224); A rack (223) is arranged on the conveying frame (210) and engaged with the gear (222).
10. The beveling apparatus of claim 1, wherein, The machining device (300) comprises: A first machining platform (320) is arranged on the top of the support frame (110) and used for supporting the first end of the plate (10); A machining head (310) is arranged above the first machining platform (320) and used for machining a bevel on the end of the plate (10), and the machining head (310) can move in three axes.
11. The beveling apparatus of claim 10, wherein, The first machining platform (320) is provided with an adsorption device for adsorbing and fixing the first end of the plate (10), and the adsorption device is an electromagnetic adsorption type or a vacuum adsorption type.
12. The beveling apparatus of claim 10, wherein, Further comprising: A plate adjusting device (400) is arranged on the side of the first conveying device (200) and used for adjusting the position of the plate (10) entering the machining device (300) along a direction perpendicular to the moving direction of the conveying frame (210).
13. The beveling apparatus of claim 12, wherein, The plate adjusting device (400) comprises: A first adjusting mechanism (420) is arranged on the first machining platform (320) and used for pushing the first end of the plate (10), and the first adjusting mechanism (420) can push the plate (10) along a direction perpendicular to the moving direction of the conveying frame (210).
14. The beveling apparatus of claim 13, wherein, The plate adjusting device (400) further comprises: A second machining platform (410) is arranged for supporting the second end of the plate (10); A second adjusting mechanism (411) is arranged on the second machining platform (410) for pushing the second end of the plate (10), and the second adjusting mechanism (411) is capable of pushing the plate (10) in a direction perpendicular to the moving direction of the conveying frame (210).
15. The beveling apparatus of claim 14, wherein, Both the first adjusting mechanism (420) and the second adjusting mechanism (411) comprise: A cylinder (424); A piston rod (422) capable of telescoping in the cylinder (424); A push plate (421) arranged at the end of the piston rod (422); A guide rod (423) connected to the push plate (421), the axial direction of the guide rod (423) is parallel to the piston rod (422), and the guide rod (423) is capable of moving synchronously with the piston rod (422).
16. The beveling apparatus of claim 10, wherein, Further comprising: An automatic tool changing mechanism (700) arranged on the first machining platform (320) for changing tools for the machining head (310).
17. The beveling apparatus of claim 10, wherein, Further comprising: A dust collection mechanism arranged on the first machining platform (320) for collecting debris generated during machining of the bevel.
18. The beveling apparatus of claim 1, wherein, Further comprising: A loading and unloading device (600) arranged at the end of the first conveying device (200) for placing the plate (10) to be machined on the first conveying device (200), or for taking the plate (10) whose both ends have been machined away from the machining device (300).
19. The beveling apparatus of claim 18, wherein, The loading and unloading device (600) comprises: A transfer frame (610) capable of multi-axis rotation; A grabbing mechanism (620) arranged on the transfer frame (610) capable of taking and placing the plate (10).
20. The beveling apparatus of claim 19, wherein, The grabbing mechanism (620) comprises: A frame (621) for connecting the transfer frame (610); A plurality of grabbing pieces (622) arranged on the frame (621) for taking and placing the plate (10), the grabbing pieces (622) are electromagnetic or vacuum suction type.
21. The beveling apparatus of claim 20, wherein, The grabbing mechanism (620) further comprises: A plurality of elastic members (623) arranged on the grabbing pieces (622), the elastic members (623) can be compressed when the grabbing pieces (622) contact the plate (10), so that the plurality of grabbing pieces (622) are in close contact with the surface of the plate (10).
22. The beveling apparatus of any of claims 1-21, wherein, Further comprising: A second conveying device (500) is arranged at the end of the first conveying device (200) and used for conveying the plate (10) to be processed to the first conveying device (200), or used for moving the plate (10) processed at both ends away, and the second conveying device (500) comprises any one of a conveying belt, a conveying chain and a conveying roller.