Overflow dyeing machine with water-saving device
By using a combination of spring pressure rollers and electric push rod scrapers in the overflow dyeing machine, the problem of dye liquor waste is solved, achieving water saving and improved drying efficiency.
Patent Information
- Application Number
- CN202423020968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing overflow dyeing machines are prone to overflowing dye liquor during use, resulting in waste and increased operating costs.
The spring extension mechanism uses pressure rollers to squeeze and remove the dye liquor inside the fabric. An electric push rod drives a scraper to further remove excess dye liquor, which is then collected in an overflow chamber and a collection box. The mixture is then dried using a fan and a heating element.
It effectively reduces dye waste, achieves water conservation, and improves fabric drying efficiency.
Smart Images
Figure CN223633631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to overflow dyeing machine technical field, concretely is a kind of overflow dyeing machine with water-saving device. BACKGROUND
[0002] Overflow dyeing machine normal temperature normal pressure loose rope-like dip dyeing equipment one kind.By stainless steel normal pressure dyeing tank, circulating pump, filter and heat exchanger, charging tank, charging pump, pipeline system and in-and-out cloth guide roller etc., normal temperature overflow dyeing machine is to circular rope-like fabric south circulating pump delivery heated dyeing solution is sent to in the conveying pipe operation and is sent into dyeing tank dyeing solution, again through adjustable speed's initiative lift cloth roller promotion is sent to overflow cloth feeder and repeatedly circulates dyeing, and overflow dyeing machine is easy to follow along with cloth effluent to cause waste in the use process, it can greatly improve the cost of use, for this purpose, we propose a kind of overflow dyeing machine with water-saving device. SUMMARY
[0003] The utility model solves the technical problems to overcome the existing defects, provide a kind of overflow dyeing machine with water-saving device, adopt spring extension to make the press roll to the inside a lot of dyeing solution of cloth and remove, cooperate with electric push rod to drive scraper then can further to the cloth and remove liquid processing, and the dyeing solution removed is reflowed into overflow cavity shell and collected in the inside collection box and is collected, to prevent dyeing solution effluent to cause waste, can effectively solve the problems in the background art.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of overflow dyeing machine with water-saving device, including shell and motor;
[0005] Shell: inside uniform fixed with conveying shell, the bottom of the conveying shell is installed with overflow cavity shell, the bottom surface of the overflow cavity shell is equipped with cloth inlet shell, the back surface of the overflow cavity shell is installed with liquid inlet pipe, the middle part of the conveying shell is fixed with wheel shell, the motor is fixed on the side surface of wheel shell, the output shaft of the motor is connected with the side surface of cloth lifting roller, the outside of the conveying shell is equipped with water-saving unit, the top surface of the conveying shell is equipped with drying unit;
[0006] Wherein, it further includes controller, the controller is located at the side surface of shell, the input end of the motor is electrically connected with the output end of controller, the input end of the controller is electrically connected with the output end of external power supply.
[0007] Liquid inlet pipe is sent to the inside of overflow cavity shell, cloth is entered into the inside of overflow cavity shell and is dyed by cloth inlet shell, starts motor to drive cloth lifting roller rotation to drive the cloth after dyeing in the inside of conveying shell and is conveyed.
[0008] Further, the water-saving unit comprises a main shell, a spring, a sliding rod, a pull plate, a support and a compression roller, the main shell is fixed at the rear side of the conveying shell, the rear side of the main shell is fixed with the spring, the rear side end of the spring is connected with the front side of the pull plate, the middle part of the front side of the pull plate is fixed with the sliding rod, the front side end of the sliding rod is fixed with the support, the compression roller is rotatably installed in the support, and the spring is contracted to extrude the cloth in the main shell to extrude and remove a large amount of dye liquid in the cloth, and the dye liquid flows into the overflow cavity shell again to achieve the purpose of water saving.
[0009] Further, the water-saving unit further comprises a secondary shell, an electric push rod, a cutter seat, a scraper, a liquid collecting cover, a collection box and a liquid pump, the secondary shell is fixed at the outer side of the conveying shell, the front side of the secondary shell is uniformly fixed with left and right corresponding electric push rods, the rear side end of the electric push rod is connected with one end of the front side of the cutter seat, the cutter seat is inserted with the scraper, the liquid collecting cover is fixed at the bottom of the secondary shell, the liquid outlet pipe of the bottom of the secondary shell is connected with the liquid inlet of the top of the collection box, the rear side of the collection box is fixed with the liquid pump, the liquid outlet pipe of the liquid pump is connected with the liquid inlet of the overflow cavity shell, the input ends of the electric push rod and the liquid pump are electrically connected with the output end of the controller, the electric push rod is started to drive the scraper to further remove the dye liquid contained in the cloth, the dye liquid flows into the collection box to be collected, so that the purpose of water saving is achieved.
[0010] Further, the drying unit comprises a fan, a rack, a heating pipe, a drying shell and an exhaust hole, the drying shell is fixed at the top of the conveying shell, the heating pipe is fixed in the drying shell, the rack is arranged at the two sides of the top of the drying shell, the fan is arranged in the rack, and the exhaust hole is formed in the side of the drying shell, the input ends of the fan and the heating pipe are electrically connected with the output end of the controller, and the fan is started to cooperate with the heating pipe to dry the cloth, and the moisture is discharged through the exhaust hole to improve the drying effect of the cloth.
[0011] Further, the liquid level sensor is fixed at the top of the overflow cavity shell, the output end of the liquid level sensor is electrically connected with the input end of the controller, and the liquid level sensor can detect the liquid level in the overflow cavity shell, so that personnel can timely add the dye liquid.
[0012] Further, the flow sensor is installed at the outer side of the liquid inlet pipe, the output end of the flow sensor is electrically connected with the input end of the controller, and the flow sensor can detect the flow of the dye liquid, so that the dye liquid can be added at regular time.
[0013] Compared with the prior art, the water-saving device of the overflow dyeing machine has the following advantages:
[0014] 1. The spring contraction causes the pressure roller to squeeze the fabric inside the main housing, thereby squeezing out a large amount of dye liquor inside the fabric. The dye liquor then flows back into the overflow chamber. The electric push rod is activated to drive the scraper to further remove the dye liquor contained in the fabric. The dye liquor flows into the collection box for collection, thereby achieving the purpose of water conservation.
[0015] 2. By starting the fan and using the heating element, the fabric can be dried. The moisture is discharged through the exhaust hole, which improves the drying effect of the fabric.
[0016] 3. The liquid level sensor can detect the liquid level inside the overflow chamber, allowing personnel to add dye in a timely manner. The flow sensor can detect the flow rate of the dye, allowing for the timely addition of dye. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the water-saving unit structure of this utility model;
[0019] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0020] In the diagram: 1. Outer shell; 2. Water-saving unit; 21. Main shell; 22. Spring; 23. Slide rod; 24. Pull plate; 25. Bracket; 26. Pressure roller; 27. Secondary shell; 28. Electric push rod; 29. Knife holder; 210. Scraper; 211. Liquid collection hood; 212. Collection box; 213. Liquid pump; 3. Drying unit; 31. Fan; 32. Frame; 33. Heating tube; 34. Drying shell; 35. Exhaust hole; 4. Overflow chamber shell; 5. Fabric inlet shell; 6. Liquid inlet pipe; 7. Conveying shell; 8. Wheel shell; 9. Motor; 10. Fabric lifting roller; 11. Liquid level sensor; 12. Flow sensor; 13. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-3 This embodiment provides a technical solution: an overflow dyeing machine with a water-saving device, including a housing 1 and a motor 9;
[0023] The shell 1: the inside is uniformly fixed with the conveying shell 7, the bottom end of the conveying shell 7 is installed with the overflow cavity shell 4, the bottom surface of the overflow cavity shell 4 is equipped with the cloth inlet shell 5, the rear surface of the overflow cavity shell 4 is installed with the liquid inlet pipe 6, the middle part of the conveying shell 7 is fixed with the wheel shell 8, the motor 9 is fixed on the side surface of the wheel shell 8, the output shaft of the motor 9 is connected with the side surface of the cloth lifting roller 10, the outer side of the conveying shell 7 is equipped with the water saving unit 2, the water saving unit 2 includes the main shell 21, the spring 22, the sliding rod 23, the pull plate 24, the support 25 and the compression roller 26, the main shell 21 is fixed on the rear surface of the conveying shell 7, the rear surface of the main shell 21 is fixed with the spring 22, the rear end of the spring 22 is connected with the front surface of the pull plate 24, the middle part of the front surface of the pull plate 24 is fixed with the sliding rod 23, the front end of the sliding rod 23 is fixed with the support 25, the support 25 is rotatably installed with the compression roller 26 in the inside, the spring 22 is contracted to make the compression roller 26 extrude the cloth in the inside of the main shell 21 to extrude and remove the large amount of dye liquid in the inside of the cloth, the dye liquid flows into the inside of the overflow cavity shell 4 again to achieve the purpose of saving water, the water saving unit 2 further includes the auxiliary shell 27, the electric push rod 28, the cutter holder 29, the scraper 210, the liquid collecting cover 211, the collection box 212 and the liquid pump 213, the auxiliary shell 27 is fixed on the outer side of the conveying shell 7, the front surface of the auxiliary shell 27 is uniformly fixed with the left and right corresponding electric push rods 28, the rear end of the electric push rod 28 is connected with one end of the front surface of the cutter holder 29, the cutter holder 29 is inserted with the scraper 210 in the inside, the liquid collecting cover 211 is fixed on the bottom surface in the inside of the auxiliary shell 27, the liquid outlet pipe of the bottom surface of the auxiliary shell 27 is connected with the liquid inlet of the top surface of the collection box 212, the rear surface of the collection box 212 is fixed with the liquid pump 213, the liquid outlet pipe of the liquid pump 213 is connected with the liquid inlet of the overflow cavity shell 4, the input ends of the electric push rod 28 and the liquid pump 213 are electrically connected with the output end of the controller 13, the electric push rod 28 is started to drive the scraper 210 to further remove the dye liquid contained in the cloth, the dye liquid flows into the inside of the collection box 212 to be collected to achieve the purpose of saving water, the top surface of the conveying shell 7 is equipped with the drying unit 3, the drying unit 3 includes the fan 31, the rack 32, the heating pipe 33, the drying shell 34 and the exhaust hole 35, the drying shell 34 is fixed on the top surface of the conveying shell 7, the inside of the drying shell 34 is fixed with the heating pipe 33, the rack 32 has two and is respectively fixed on the two sides of the top surface of the drying shell 34, the inside of the rack 32 is placed with the fan 31, the side surface of the drying shell 34 is provided with the exhaust hole 35, the input ends of the fan 31 and the heating pipe 33 are electrically connected with the output end of the controller 13, the fan 31 is started to match the heating pipe 33 to dry the cloth, the moisture is discharged through the exhaust hole 35 to improve the effect of drying the cloth;
[0024] The controller 13 is arranged on the side of the shell 1, the input end of the motor 9 is electrically connected with the output end of the controller 13, the input end of the controller 13 is electrically connected with the output end of the external power supply, the liquid inlet pipe 6 is used for conveying the dye liquid into the overflow cavity shell 4, the cloth is conveyed into the overflow cavity shell 4 through the cloth inlet shell 5 for dyeing processing, the motor 9 is started to drive the cloth lifting roller 10 to rotate and drive the dyed cloth to be conveyed in the conveying shell 7, the liquid level sensor 11 is fixed on the top surface of the overflow cavity shell 4, the output end of the liquid level sensor 11 is electrically connected with the input end of the controller 13, the liquid level sensor 11 can detect the liquid level in the overflow cavity shell 4, so that the staff can add the dye liquid in time, the flow sensor 12 is arranged on the outside of the liquid inlet pipe 6, the output end of the flow sensor 12 is electrically connected with the input end of the controller 13, and the flow sensor 12 can detect the flow of the dye liquid, so that the dye liquid is added in time.
[0025] The working principle of the overflow dyeing machine with the water saving device is as follows: firstly, the liquid inlet pipe 6 is used for conveying the dye liquid into the overflow cavity shell 4, the flow sensor 12 can detect the flow of the dye liquid, the liquid level sensor 11 can detect the liquid level in the overflow cavity shell 4, so that the dye liquid is added in time, the cloth is conveyed into the overflow cavity shell 4 through the cloth inlet shell 5 for dyeing processing, the motor 9 is started to drive the cloth lifting roller 10 to rotate and drive the dyed cloth to be conveyed in the conveying shell 7, the spring 22 is retracted to make the pressing roller 26 extrude the cloth in the main shell 21, so that a large amount of dye liquid in the cloth is extruded and removed, the dye liquid flows into the overflow cavity shell 4 again, the electric push rod 28 is started to drive the scraper 210 to further remove the dye liquid contained in the cloth, the dye liquid flows into the collecting box 212 for collection, so that the water saving purpose is achieved, finally, the fan 31 is started to cooperate with the heating pipe 33 to dry the cloth, the moisture is discharged through the exhaust hole 35 to improve the drying effect of the cloth.
[0026] It is worth noting that the controller 13 selected in the above embodiment is a model S7-200, the heating pipe 33 can be freely configured according to the actual application scene, and a heating pipe with a model of DN4050 is recommended, the liquid level sensor 11 can be a liquid level sensor with a model of FST700-CS01, and the flow sensor 12 can be a flow sensor with a model of FPR1501. The controller 13 controls the electric push rod 28, the liquid pump 213, the fan 31, the heating pipe 33, the motor 9, the liquid level sensor 11 and the flow sensor 12 to work by using a method commonly used in the prior art.
[0027] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. An overflow dyeing machine with water saving device, characterized in that: It comprises a shell (1) and a motor (9); The shell (1) is internally uniformly fixed with a conveying shell (7), the bottom end of the conveying shell (7) is provided with an overflow cavity shell (4), the bottom surface of the overflow cavity shell (4) is provided with an cloth inlet shell (5), the rear surface of the overflow cavity shell (4) is provided with a liquid inlet pipe (6), the middle part of the conveying shell (7) is fixed with a wheel shell (8), the motor (9) is fixed on the side surface of the wheel shell (8), the output shaft of the motor (9) is connected with the side surface of the cloth lifting roller (10), the outer side of the conveying shell (7) is provided with a water saving unit (2), and the top surface of the conveying shell (7) is provided with a drying unit (3); The water saving unit (2) comprises a main shell (21), a spring (22), a sliding rod (23), a pull plate (24), a support (25) and a compression roller (26), the main shell (21) is fixed on the rear surface of the conveying shell (7), the rear surface of the main shell (21) is fixed with the spring (22), the rear end of the spring (22) is connected with the front surface of the pull plate (24), the middle part of the front surface of the pull plate (24) is fixed with the sliding rod (23), the front end of the sliding rod (23) is fixed with the support (25), and the compression roller (26) is rotatably installed in the support (25). The controller (13) is arranged on the side surface of the shell (1), the input end of the motor (9) is electrically connected with the output end of the controller (13), and the input end of the controller (13) is electrically connected with the output end of the external power supply.
2. Overflow dyeing machine with water-saving device according to claim 1, characterized in that The water saving unit (2) further comprises a secondary shell (27), an electric push rod (28), a cutter seat (29), a scraper (210), a liquid collecting cover (211), a collection box (212) and a liquid pump (213), the secondary shell (27) is fixed on the outer side of the conveying shell (7), the front surface of the secondary shell (27) is uniformly fixed with left and right corresponding electric push rods (28), the rear end of the electric push rod (28) is connected with one end of the front surface of the cutter seat (29), the cutter seat (29) is inserted with the scraper (210), the liquid collecting cover (211) is fixed on the bottom surface in the secondary shell (27), the liquid outlet pipe of the bottom surface of the secondary shell (27) is connected with the liquid inlet of the top surface of the collection box (212), the rear surface of the collection box (212) is fixed with the liquid pump (213), the liquid outlet pipe of the liquid pump (213) is connected with the liquid inlet of the overflow cavity shell (4), and the input ends of the electric push rod (28) and the liquid pump (213) are electrically connected with the output end of the controller (13).
3. Overflow dyeing machine with water saving device according to claim 1, characterized in that The drying unit (3) comprises a fan (31), a rack (32), a heating pipe (33), a drying shell (34) and an exhaust hole (35), the drying shell (34) is fixed on the top surface of the conveying shell (7), the inside of the drying shell (34) is fixed with the heating pipe (33), the rack (32) has two and is respectively fixed on the two sides of the top surface of the drying shell (34), the inside of the rack (32) is placed with the fan (31), the side surface of the drying shell (34) is provided with the exhaust hole (35), and the input end of the fan (31) and the heating pipe (33) is electrically connected with the output end of the controller (13).
4. Overflow dyeing machine with water saving device according to claim 1, characterized in that The liquid level sensor (11) is fixed on the top surface of the overflow cavity shell (4), and the output end of the liquid level sensor (11) is electrically connected with the input end of the controller (13).
5. Overflow dyeing machine with water saving device according to claim 1, characterized in that The flow sensor (12) is installed on the outer side of the liquid inlet pipe (6), and the output end of the flow sensor (12) is electrically connected with the input end of the controller (13).