Air-cooling and liquid-cooling hybrid brake disc
By circulating coolant inside the brake disc and combining it with air cooling, the problem of the heat generated by friction in the brake disc being unable to be effectively cooled is solved, thus achieving stable and effective braking performance.
Patent Information
- Application Number
- CN202520518168.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-03-24
AI Technical Summary
The heat generated by the existing brake discs during friction cannot be effectively cooled, resulting in weakened braking effect and loss of braking performance.
A combination of air cooling and liquid cooling is used to cool the brake discs, preventing them from losing braking performance due to overheating.
By circulating coolant inside the brake disc and combining it with air cooling, the cooling effect of the brake disc is significantly improved, ensuring stable braking performance.
Smart Images

Figure CN223635205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to brake technical field, concretely, especially relate to a air -cooled liquid -cooled mixed brake disc. BACKGROUND
[0002] The disc brake structure mainly includes brake disc, brake pad, and the braking effect is achieved through the friction of brake disc and brake pad. However, a large amount of heat is generated during the friction of brake disc and brake pad, and the existing truck is generally provided with a ventilation disc structure to cool brake disc, brake pad and the like, but the cooling effect of this structure is not good, and the brake disc will lose braking performance due to overheating when braking for a long time.
[0003] In view of the above technical problems, the application provides a solution. UTILITY MODEL CONTENT
[0004] The utility model wants to solve the technical problem: overcome the insufficient of prior art, provide a air -cooled liquid -cooled mixed brake disc, and the circulating cooling liquid is filled in the inside friction disc to carry out cooling and temperature reducing operation to the friction disc.
[0005] The air-cooled liquid-cooled mixed brake disc includes an air-cooled liquid-cooled brake disc body, the air-cooled liquid-cooled brake disc body includes a brake disc, one end of the brake disc is fixedly connected with two friction discs, a circle of flow guide blocks is alternately connected inside the two friction discs, a threaded hole is arranged on the outer side of the flow guide block close to the outer side of the friction disc, a threaded hole is arranged on the inner side of the flow guide block close to the inner side of the friction disc, an outer sealing ring is arranged on the outer side of the flow guide block, a plurality of outer fixed holes are arranged on the outer sealing ring, an outer ring fixing ring is fixedly connected to the outer side of the outer sealing ring, a plurality of outer ring fixing bolts are threadedly connected to the outer ring fixing ring, and the outer ring fixing bolts are threadedly connected to the outer side of the flow guide block through the outer fixed holes.
[0006] An inner sealing ring is fixedly connected to one side of the flow guide block inside, a plurality of inner fixed holes are arranged on the inner sealing ring, an inner ring fixing ring is fixedly connected to one side of the inner sealing ring, a plurality of inner ring fixing bolts are threadedly connected to the inner ring fixing ring, and the inner ring fixing bolts are threadedly connected to the inner side of the flow guide block through the inner fixed holes.
[0007] Preferably, a circle of inner ring holes is arranged in the middle of the friction disc, a heat dissipation ring is fixedly connected to the middle of the two friction discs, a plurality of flow guide fins are fixedly connected to the middle of the heat dissipation ring, the flow guide fins are in arc-shaped structure, and the outer ring of the heat dissipation ring does not contact the inner ring of the friction disc.
[0008] Preferably, the other end of the brake disc is provided with a hub fixing hole and a limiting hole, the hub fixing hole and the limiting hole are arranged alternately, a fixing bolt is threadedly connected to the limiting hole, and a double-circuit rotating device is fixedly connected to one side of the limiting hole and threadedly connected with the fixing bolt.
[0009] Preferably, a pipeline on one side of the inner ring fixing ring is sealingly connected with the double-circuit rotating device through the inner ring hole and the limiting hole.
[0010] Preferably, a liquid inlet pipe and a liquid outlet pipe are sealingly connected to one side of the double-circuit rotating device, a transfusion pump is sealingly connected to one end of the liquid inlet pipe, a storage tank is sealingly connected to a liquid inlet of the transfusion pump, the liquid outlet pipe is sealingly connected to one end of the storage tank, and a fixing plate fixedly connected with the double-circuit rotating device is arranged between the liquid inlet pipe and the liquid outlet pipe.
[0011] Preferably, the outer ring fixing ring and the inner ring fixing ring are respectively in a semicircular structure, and two outer ring fixing rings and two inner ring fixing rings can form a complete circle.
[0012] Preferably, the outer ring fixing ring and the inner ring fixing ring are made of steel.
[0013] Preferably, the outer sealing ring and the inner sealing ring are made of rubber.
[0014] Compared with the prior art, the brake disc has the advantages that:
[0015] The cooling liquid in the storage tank 6 flows into the gap in the middle of the friction disc through the double-circuit rotating device to cool and lower the temperature of the friction disc, so that the brake effect is not weakened due to high temperature generated by the brake caliper clamping the friction disc for a long time, and the heat dissipation ring is installed in the friction disc, when the vehicle is running, the wind blows on the friction disc through the heat dissipation ring to cool and lower the temperature of the friction disc, the cooling and lowering of the temperature are realized by the air cooling and liquid cooling, the cooling effect is remarkable, and the braking effect is good. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure diagram of the utility model;
[0017] Figure 2 It is an explosion split diagram of the utility model;
[0018] Figure 3 It is a structure schematic diagram of the brake disc;
[0019] Figure 4 It is an internal structure schematic diagram of the brake disc;
[0020] Figure 5 It is a structure schematic diagram of the heat dissipation ring;
[0021] Figure 6 This is a schematic diagram of the inner ring fixing ring.
[0022] In the diagram, 1. Air-cooled / liquid-cooled brake disc body; 101. Fixing bolt; 102. Brake disc; 1021. Body mounting hole; 1022. Limiting hole; 1023. Inner ring hole; 1024. Friction disc; 1025. Guide block; 103. Outer ring fixing ring; 1031. Outer ring fixing bolt; 104. Outer sealing ring; 1041. Outer fixing hole; 105. Inner ring fixing ring; 1051. Pipe; 1052. Inner ring fixing bolt; 106. Heat dissipation ring; 1061. Guide vane; 107. Inner sealing ring; 1071. Inner fixing hole; 2. Dual-circuit rotating device; 3. Fixing plate; 4. Liquid inlet pipe; 5. Water pump; 6. Storage tank; 7. Liquid outlet pipe. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings:
[0024] The directional terms used in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application based on the visual orientation shown in the accompanying drawings. Unless otherwise expressly specified and limited, the terms "setting," "installation," "connection," etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] like Figures 1 to 5 As shown, the air-cooled and liquid-cooled brake disc body 1 includes a brake disc 102. Two friction discs 1024 are fixedly connected to one end of the brake disc 102. A ring of guide blocks 1025 are alternately connected inside the friction discs 1024 on both sides. The function of the guide blocks 1025 is to make the coolant flowing inside evenly contact the friction discs 1024, thereby improving the heat exchange efficiency and reducing the temperature. A threaded hole is provided on the outer side of the guide block 1025 near the outer side of the friction disc 1024, and a threaded hole is provided on the inner side of the guide block 1025 near the inner side of the friction disc 1024. An outer sealing ring 104 is provided on the outer side of the guide block 1025. The outer sealing ring 104 has multiple outer fixing holes 1041. An outer ring fixing ring 103 is fixedly connected to the outer side of the outer sealing ring 104. Multiple outer ring fixing bolts 1031 are threadedly connected to the outer ring fixing ring 103. The multiple outer ring fixing bolts 1031 pass through the outer fixing holes 1041 and are threadedly connected to the threaded holes on the outer side of the guide block 1025. The outer ring fixing ring 103 seals the outer sealing ring 104 between the two friction discs 1024 to prevent the outer sealing ring 104 from loosening and leaking internal coolant due to the long-term rotation of the brake disc 102.
[0026] The inner side of the inner guide block 1025 is fixedly connected with an inner sealing ring 107, the inner sealing ring 107 is provided with a plurality of inner fixing holes 1071, the inner side of the inner sealing ring 107 is fixedly connected with an inner ring fixing ring 105, the inner ring fixing ring 105 is threadedly connected with a plurality of inner ring fixing bolts 1052, the inner ring fixing bolts 1052 are threadedly connected with the inner side of the guide block 1025 through the inner fixing holes 1071, and the same is used to prevent the cooling liquid from flowing out from the middle. The inner side of the inner ring fixing ring 105 is sealingly connected with a pipeline 1051.
[0027] The friction disc 1024 is provided with an inner ring hole 1023 in the middle, the two friction discs 1024 are provided with a heat dissipation ring 106 fixedly connected with the brake disc 102 in the middle, the heat dissipation ring 106 is provided with a plurality of guide vanes 1061 fixedly connected in the middle, the guide vanes 1061 are of an arc-shaped structure, the arc-shaped structure is more conducive to the flow of wind, and the outer ring of the heat dissipation ring 106 is not in contact with the inner ring of the friction disc 1024, so that when the cold wind blows from the middle of the heat dissipation ring 106 to the friction disc 1024, the heat can be more easily taken away.
[0028] The brake disc 102 is provided with a hub fixing hole 1021 and a limiting hole 1022 at the other end, the hub fixing hole 1021 and the limiting hole 1022 are alternately arranged, the limiting hole 1022 is threadedly connected with a fixing bolt 101, and the limiting hole 1022 is fixedly connected with a double-circuit rotating device 2 on one side. The double-circuit rotating device 2 is threadedly connected with the fixing bolt 101, and the above design can fix the double-circuit rotating device 2 and fix the brake disc 102 and the hub.
[0029] The pipeline 1051 on one side of the inner ring fixing ring 105 passes through the inner ring hole 1023 and the limiting hole 1022 and is sealingly connected with the double-circuit rotating device 2. The double-circuit rotating device 2 is sealingly connected with the liquid inlet pipe 4 and the liquid outlet pipe 7 on one side. The liquid inlet pipe 4 is sealingly connected with the infusion pump 5 at one end. The infusion pump 5 is sealingly connected with the storage tank 6 at the liquid inlet. The storage tank 6 is sealingly connected with the liquid outlet pipe 7 at one end. The liquid inlet pipe 4 and the liquid outlet pipe 7 are provided with the fixing plate 3 fixedly connected with the double-circuit rotating device 2 in the middle, forming a circulating structure, so that the cooling liquid in the storage tank 6 can be continuously supplied to the friction disc 1024 area to cool the friction disc 1024. The outer ring fixing ring 103 and the inner ring fixing ring 105 are semicircular structures. Two outer ring fixing rings 103 and inner ring fixing rings 105 can form a complete circle. The inner ring fixing ring 105 and the outer ring fixing ring 103 are made of steel. The outer ring fixing ring 103 and the inner ring fixing ring 105 are arranged in a semicircular shape for easy installation. The gap in the two friction discs 1024 can be directly installed, and it is also convenient for observation and maintenance in the later period. The outer sealing ring 104 and the inner sealing ring 107 are made of rubber material. The sealing effect of rubber is good, and the cooling liquid is not easy to leak during long-term use. The double-circuit rotating device 2 used in the utility model mainly functions to make the air-cooled liquid-cooled brake disc body 1 rotate, so that the water in the storage tank 6 can flow into the air-cooled liquid-cooled brake disc body 1 through the double-circuit rotating device 2 to provide cooling liquid for cooling, which is the existing structure and will not be described here.
[0030] The skilled person in the art can limit the specified positions of the execution components in the following movement process by means of the prior art known to them, such as installing corresponding mechanical limit switches or photoelectric sensors; in order to realize automatic operation, the utility model can adopt numerical control technology or PLC to control the movement of the execution components.
[0031] The working process is that the utility model replaces the traditional brake disc and is installed on the truck hub. The air-cooled liquid-cooled brake disc body 1 is installed on the axle, and the fixing plate 3 is fixed on the vehicle body.
[0032] When the vehicle needs to be braked temporarily during operation, the air is blown to the friction disc 1024 through the heat dissipation ring 106 to cool and dissipate heat of the friction disc 1024, meeting the normal use; if long-time braking is required, the infusion pump 5 is started in advance to transport the cooling liquid in the storage tank 6 to the double-circuit rotating device 2 through the infusion pump 5, and then the double-circuit rotating device 2 transports the cooling liquid to the gap between the two friction discs 1024 through the pipeline 1051. After circulating in the interior one round through the flow guide block 1025, the cooling liquid is transported to the double-circuit rotating device 2 through the pipeline 1051, and then the double-circuit rotating device 2 transports the cooling liquid to the storage tank 6. In this way, the high temperature generated by the long-time friction of the brake caliper on the friction disc 1024 can be dealt with, the cooling effect is better, and the air-cooled liquid-cooled brake disc body 1 can be used for a long time.
[0033] Finally, although the present specification is described in terms of embodiments, not every implementation embodies only one independent technical solution, and the present specification is described in this way only for clarity, and those skilled in the art should consider the present specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A hybrid air-liquid-cooled brake disc comprising an air-liquid-cooled brake disc body (1), characterized in that: The air-cooled liquid-cooled brake disc body (1) includes a brake disc (102), one end of the brake disc (102) is fixedly connected with two friction discs (1024), the inside of the friction discs (1024) on the two sides is alternately connected with a row of flow guide blocks (1025), the outside of the flow guide blocks (1025) close to the outside of the friction discs (1024) is provided with threaded holes, the inside of the flow guide blocks (1025) close to the inside of the friction discs (1024) is provided with threaded holes, the outside of the flow guide blocks (1025) is provided with an outer sealing ring (104), the outer sealing ring (104) is provided with a plurality of outer fixed holes (1041), the outer sealing ring (104) is fixedly connected with an outer ring fixing ring (103) on the outside, the outer ring fixing ring (103) is threadedly connected with a plurality of outer ring fixing bolts (1031), and the plurality of outer ring fixing bolts (1031) are threadedly connected with the outside of the flow guide blocks (1025) through the outer fixed holes (1041) and the threaded holes on the outside. The inside of the flow guide blocks (1025) is fixedly connected with an inner sealing ring (107) on one side, the inner sealing ring (107) is provided with a plurality of inner fixed holes (1071), the inner sealing ring (107) is fixedly connected with an inner ring fixing ring (105) on one side, the inner ring fixing ring (105) is threadedly connected with a plurality of inner ring fixing bolts (1052), and the inner ring fixing bolts (1052) are threadedly connected with the inside of the flow guide blocks (1025) through the inner fixed holes (1071) and the threaded holes on the inside.
2. The hybrid brake disc of claim 1, wherein: A plurality of inner ring fixing bolts (1052) are threadedly connected with the inside of the flow guide blocks (1025) through the inner fixed holes (1071) and the threaded holes on the inside. The inside of the inner ring fixing ring (105) is sealingly connected with a pipeline (1051) on one side.
3. The hybrid brake disc of claim 1, wherein: The middle of the friction disc (1024) is provided with a row of inner ring holes (1023), the middle of the two friction discs (1024) is provided with a heat dissipation ring (106) fixedly connected with the brake disc (102), the middle of the heat dissipation ring (106) is provided with a plurality of flow guide fins (1061) fixedly connected, the flow guide fins (1061) are arc-shaped structures, and the outer ring of the heat dissipation ring (106) is not in contact with the inner ring of the friction disc (1024).
4. The hybrid liquid-air brake disc of claim 3, wherein: The other end of the brake disc (102) is provided with a hub fixing hole (1021) and a limiting hole (1022), the hub fixing hole (1021) and the limiting hole (1022) are alternately arranged, the limiting hole (1022) is threadedly connected with a fixing bolt (101), and the limiting hole (1022) is fixedly connected with a double-circuit rotating device (2) on one side.
5. The hybrid liquid-air brake disc of claim 3, wherein: The pipeline (1051) on one side of the inner ring fixing ring (105) is sealingly connected with the double-circuit rotating device (2) through the inner ring hole (1023) and the limiting hole (1022). One side of the double-circuit rotating device (2) is sealingly connected with a liquid inlet pipe (4) and a liquid outlet pipe (7), one end of the liquid inlet pipe (4) is sealingly connected with a liquid delivery pump (5), the liquid inlet of the liquid delivery pump (5) is sealingly connected with a storage tank (6), one end of the storage tank (6) is sealingly connected with the liquid outlet pipe (7), and the middle of the liquid inlet pipe (4) and the liquid outlet pipe (7) is provided with a fixing plate (3) fixedly connected with the double-circuit rotating device (2).
6. The hybrid liquid-air brake disc of claim 1, wherein: The outer ring fixing ring (103) and the inner ring fixing ring (105) are respectively semicircular structures, and two outer ring fixing rings (103) and inner ring fixing rings (105) can form a complete circle.
7. The hybrid liquid-air brake disc of claim 1, wherein: The inner ring fixing ring (105) and the outer ring fixing ring (103) are made of steel material.
8. The hybrid liquid-air brake disc of claim 1, wherein: The outer sealing ring (104) and the inner sealing ring (107) are made of rubber material.