Fixing device

By designing a fixing device on the adjustable roller to fix the proximity switch sensor so that it moves with the bearing housing, the problem of easy damage to the proximity switch sensor is solved, and the long life of the sensor and stable operation of the equipment are achieved.

CN223635873UActive Publication Date: 2025-12-05SHOUGANG JINGTANG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202520115006.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-05
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

The proximity switch sensor on the support of the adjustable roller is easily damaged by the roller body inside the adjustable roller, resulting in a reduced service life and the belt is prone to deviation, affecting the detection accuracy and equipment stability.

Method used

Design a fixing device to fix the proximity switch sensor to the bearing seat of the adjustable roller using a fixing bracket, clamp, and locking bolts. The sensor moves with the bearing seat to keep the relative position of the proximity switch sensor and the roller constant, thus avoiding damage caused by the narrowing of the gap.

Benefits of technology

This extends the lifespan of the proximity switch sensor, ensures detection accuracy and stable equipment operation, and reduces maintenance frequency and workload.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223635873U_ABST
    Figure CN223635873U_ABST
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Abstract

The utility model discloses a fixing device which solves the technical problem that in the prior art, a proximity switch sensor installed on a support of an adjustable roller is prone to being damaged by a roller body in the adjustable roller, and consequently the service life of the proximity switch sensor is shortened. The fixing support and the clamping plate in the fixing device can be locked on the two opposite faces of the bearing seat through the locking bolts, the position of the barrel is adjusted by moving the bearing seat, and when the position of the barrel is adjusted, the position of the fixing device can act along with adjustment of the barrel. The position relation between the proximity switch sensor installed on the fixing support and the cylinder can be kept consistent all the time, so that the situation that the proximity switch sensor is damaged by the cylinder due to the fact that the distance between the cylinder and the proximity switch sensor is shortened after the position of the cylinder is adjusted is avoided. Therefore, the service life of the proximity switch sensor is ensured.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of movable drum belt conveyor accessories, and particularly relates to a fixing device. BACKGROUND

[0002] The movable drum belt conveyor is installed in the drum roller, and the adjustable roller for adjusting the belt tension and the belt deviation function in the movable drum belt conveyor extends to the outside of the drum roller for the convenience of the maintenance of the drum roller and the drum distributor.

[0003] In the initial design, the proximity switch sensor for detecting the slip signal of the belt is welded and installed on the belt frame 2 meters away from the belt conveyor head through a support, and is also located in the inside of the drum roller; in actual production, the inside of the drum roller is filled with high-temperature water slag, and is accompanied by a large amount of steam containing chemical substances, and the proximity switch sensor located on the belt frame is also affected and frequently damaged, and the protection fails and false alarms occur.

[0004] In order to avoid the problem of frequent damage of the proximity switch sensor, in the prior art, the proximity switch sensor is moved from the belt frame in the inside of the drum roller to the support of the adjustable roller, and the position is not affected by the falling slag and steam, and can prolong the service life of the sensor.

[0005] However, the belt of the movable drum belt conveyor is frequently deviated due to the impact of the falling slag, wear and aging, and damage of the carrier roller between the fixed roller and the adjustable roller, and the position of the adjustable roller needs to be adjusted during the operation of the belt, so that the belt can work normally; the axis of the adjusted adjustable roller is deviated, the distance between the end of the cylinder in the adjustable roller and the support is changed, the position of the proximity switch sensor is unchanged, and the proximity switch sensor is easily damaged when the cylinder rotates. SUMMARY

[0006] To solve the above technical problems, the application provides a fixing device to solve the technical problem that the proximity switch sensor installed on the support of the adjustable roller is easily damaged by the cylinder in the adjustable roller in the prior art, and the service life of the proximity switch sensor is reduced.

[0007] The technical scheme adopted to achieve the purpose of the application is as follows:

[0008] A fixing device for fixing a proximity switch sensor on a tape machine, the tape machine comprising a fixed roller, an adjustable roller and a belt, the belt being wrapped around the fixed roller and the adjustable roller; wherein the adjustable roller comprises a roller body and two groups of mounting seats, the mounting seats being provided with adjusting devices and bearing seats capable of moving towards / away from the fixed roller, the adjusting devices being connected with the bearing seats, and the two ends of the roller body being rotatably arranged on the bearing seats in the two groups of mounting seats; the fixing device comprising a fixing bracket, a clamping plate and locking bolts;

[0009] The fixing bracket and the clamping plate are arranged on the opposite sides of the bearing seats respectively, and are locked by the locking bolts, so that the fixing device is fastened on the bearing seats;

[0010] The proximity switch sensor is arranged at one end of the fixing bracket facing the roller body.

[0011] In order to better realize the present application, the fixing bracket comprises a fixing plate and a mounting plate in the above structure;

[0012] The end of the fixing plate is connected with the end of the mounting plate to form an "L" shaped structure in cross section, the fixing plate and the clamping plate are arranged on the opposite sides of the bearing seats respectively, and are locked by the locking bolts;

[0013] The proximity switch sensor is arranged on the mounting plate.

[0014] In order to better realize the present application, the fixing plate is provided with a connecting hole, the connecting hole is a waist-shaped hole, and the length direction of the connecting hole is parallel to the arrangement direction of the two groups of mounting seats.

[0015] In order to better realize the present application, the mounting plate is provided with a mounting hole for facilitating the installation of the proximity switch sensor, and the proximity switch sensor is detachably arranged at the mounting hole.

[0016] In order to better realize the present application, the mounting hole is a waist-shaped hole, and the length direction of the mounting hole is perpendicular to the arrangement direction of the two groups of mounting seats and the arrangement direction of the fixed roller and the adjustable roller.

[0017] In order to better realize the present application, the end of the mounting plate away from the fixing plate extends towards the direction of the clamping plate.

[0018] In order to better realize the present application, the fixing plate and the mounting plate are integrally formed.

[0019] In order to better realize the present application, further optimization is made in the above structure, wherein a perforation is arranged on the clamping plate, the perforation is a waist-shaped hole, and the length direction of the perforation is parallel to the arrangement direction of the two groups of mounting seats.

[0020] In order to better realize the present application, further optimization is made in the above structure, wherein the locking bolt comprises a locking screw and a locking nut.

[0021] The connecting end of the locking screw sequentially passes through the clamping plate and the fixing support and is connected with the locking nut.

[0022] In order to better realize the present application, further optimization is made in the above structure, wherein the number of the locking bolts is two groups, and the two groups of locking bolts are arranged on the two sides of the bearing seat respectively.

[0023] From the above technical solution, it can be seen that the fixing support and the clamping plate in the fixing device provided by the present application can be locked on the opposite two surfaces of the bearing seat through the locking bolt, and the adjustment of the position of the cylinder is realized by moving the bearing seat. When adjusting the position of the cylinder, the position of the fixing device can move together with the adjustment of the cylinder, and the positional relationship between the proximity switch sensor installed on the fixing support and the cylinder can always remain consistent, so as to avoid the situation that the proximity switch sensor is damaged by the cylinder after adjusting the position of the cylinder due to the reduced distance between the cylinder and the proximity switch sensor, thereby ensuring the service life of the proximity switch sensor. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 FIG. 1 is a structural schematic diagram of a fixing device provided by the present application;

[0025] Figure 2 FIG. 2 is a structural schematic diagram of a fixing device in an installed state provided by the present application;

[0026] Figure 3 FIG. 3 is a partial enlarged view of part A in FIG. 1; Figure 2 FIG. 4 is a partial enlarged view of part B in FIG. 1.

[0027] BRIEF DESCRIPTION OF DRAWINGS

[0028] 1 - fixing support, 11 - fixing plate, 111 - connecting hole, 12 - mounting plate, 121 - mounting hole;

[0029] 2 - clamping plate, 21 - perforation;

[0030] 3 - locking bolt, 31 - locking screw, 32 - locking nut;

[0031] 4 - adjustable roller, 41 - cylinder, 42 - mounting seat, 43 - bearing seat;

[0032] 5. The proximity switch sensor. DETAILED DESCRIPTION

[0033] In order to make the skilled in the art to which the present application belongs more clearly understand the present application, the following will be combined with the drawings, through specific embodiments to make a detailed description of the technical scheme of the present application.

[0034] The tape machine comprises a fixed roller, an adjustable roller 4 and a belt, the belt being wrapped around the fixed roller and the adjustable roller 4; wherein the adjustable roller 4 comprises a barrel 41 and two groups of mounting seats 43, the mounting seat 43 being provided with an adjusting device and a bearing seat 42 capable of moving close to / away from the fixed roller, see Figure 2 The action end of the adjusting device is connected with the bearing 42, and the two ends of the barrel 41 are respectively rotatably arranged on the bearing seats 42 in the two groups of mounting seats 43.

[0035] In the embodiment of the present application, as shown in Figures 1 to 3 The fixing device comprises a fixed support 1, a clamping plate 2 and a locking bolt 3, see Figure 1 ; wherein,

[0036] The fixed support 1 and the clamping plate 2 are respectively arranged on the two opposite sides of the bearing seat 43, and are locked by the locking bolt 3, so that the fixing device is fastened on the bearing seat 43;

[0037] The proximity switch sensor 5 is arranged at one end of the fixed support 1 facing the barrel 41.

[0038] When adjusting the position of the barrel 41, the staff can move the bearing seats 43 at both ends of the barrel 41 towards / away from the fixed roller, so as to make the tension of the belt suitable and meet the work requirements;

[0039] When adjusting the position of the bearing seat 43, the fixing device also moves together with the bearing seat 43, the proximity switch sensor 5 installed on the fixing device and the position relationship of the barrel 41 always remain unchanged, and the situation that the barrel 41 hits the proximity switch sensor 5 due to the reduction of the distance between the barrel 41 and the proximity switch sensor 5 does not occur, so as to ensure the service life of the proximity switch sensor 5; at the same time, the relative position between the sensing end of the proximity switch sensor 5 and the sensing position of the barrel 41 always does not change, which can ensure the detection accuracy of the proximity switch sensor 5.

[0040] In addition, the temperature of the surrounding environment of the proximity switch sensor 5 is high, and the proximity switch sensor 5 is close to the rotating part, which can reduce the maintenance frequency and the work amount of the staff to ensure the service life of the proximity switch sensor 5.

[0041] In some embodiments, the above-mentioned fixed support 1 comprises a fixed plate 11 and a mounting plate 12; wherein,

[0042] The proximity switch sensor 5 is arranged on the mounting plate 12.

[0043] The end of the fixed plate 11 is connected with the end of the mounting plate 12 to form an “L” shaped structure in cross section, the fixed plate 11 and the clamping plate 2 are arranged on the opposite sides of the bearing seat 43 respectively, and are locked by the locking bolt 3, see Figure 3 So that the fixing device can be tightly mounted on the bearing seat 43.

[0044] In some embodiments, the fixed plate 11 is provided with a connecting hole 111, which is a waist-shaped hole, and the length direction of the connecting hole 111 is parallel to the arrangement direction of the two groups of mounting seats 42.

[0045] When it is necessary to adjust the distance between the proximity switch sensor 5 and the cylinder 41, the worker can loosen the locking bolt 3 and push the fixed plate 11 towards the cylinder 41 until the distance between the proximity switch sensor 5 and the cylinder 41 meets the sensing requirement, and then the locking bolt can be tightened to fix the position of the proximity switch sensor 5.

[0046] In some embodiments, the mounting plate 12 is provided with a mounting hole 121 for facilitating the installation of the proximity switch sensor 5, and the proximity switch sensor 5 is detachably arranged at the mounting hole 121.

[0047] In the prior art, the common proximity switch sensor 5 is in a cylindrical structure, and an external thread is arranged on the outer surface thereof; when the proximity switch sensor 5 is assembled, the proximity switch sensor 5 is inserted into the mounting hole 121, and two nuts are screwed to the two ends of the proximity switch sensor 5 respectively, and the two nuts are pressed on the mounting plate 12 by tightening to fix the proximity switch sensor 5.

[0048] It is worth noting that the distance between the sensing end of the proximity switch sensor 5 and the cylinder 41 can also be adjusted by adjusting the positions of the two nuts on the proximity switch sensor 5, so as to better meet the use requirement of the proximity switch sensor 5.

[0049] Preferably, the mounting hole 121 is a waist-shaped hole, and the length direction of the mounting hole 121 is perpendicular to the arrangement direction of the two groups of mounting seats 42 and the arrangement direction of the fixed roller and the adjustable roller 4, that is, the length direction of the mounting hole 121 is perpendicular to the horizontal plane, see Figure 1 When it is necessary to adjust the height of the proximity switch sensor 5, the nuts on the proximity switch sensor 5 can be loosened, and the proximity switch sensor 5 can be moved along the length direction of the mounting hole 121 until the proximity switch sensor 5 is moved to the specified position, and then the nuts on the proximity switch sensor 5 can be tightened to complete the adjustment of the position of the proximity switch sensor 5.

[0050] In some embodiments, the mounting plate 12 extends away from the end of the fixing plate 11 towards the direction of the clamping plate 2, so that the fixing support 1 and the clamping plate 2 together form a structure in the shape of a "U" and are wrapped around the bearing seat 43, as shown in Figure 3 There is no outwardly protruding part, which does not affect the installation and operation of other components, so that the use of the fixing device is more convenient.

[0051] Preferably, the fixing plate 11 and the mounting plate 12 are integrally formed, that is, the fixing plate 11 and the mounting plate 12 are bent from a plate body, so that the structure of the fixing support 1 is more stable, and no welding or other processing is required during production, thereby reducing the production cost of the fixing support 1.

[0052] In some embodiments, the clamping plate 2 is provided with a through hole 21, which is a waist-shaped hole, and the length direction of the through hole 21 is parallel to the arrangement direction of the two groups of mounting seats 42, so as to cooperate with the fixing plate 11 to adjust the position of the fixing device.

[0053] In some embodiments, the locking bolt 3 includes a locking screw 31 and a locking nut 32.

[0054] The connecting end of the locking screw 31 passes through the through hole 21 and the connecting hole 111 in sequence and is connected with the locking nut 32.

[0055] In some embodiments, the number of locking bolts 3 is two groups, and the two groups of locking bolts 3 are arranged on the two sides of the bearing seat 43, so that the fixing device can be more stably installed on the bearing seat 43.

[0056] Through the above embodiments, the present application has the following advantages or benefits:

[0057] 1) The fixing support 1 and the clamping plate 2 of the fixing device can be locked on the opposite sides of the bearing seat 43 by the locking bolt 3, and the adjustment of the position of the cylinder body 41 is realized by moving the bearing seat 43. When adjusting the position of the cylinder body 41, the position of the fixing device can move together with the adjustment of the cylinder body 41, and the positional relationship between the proximity switch sensor 5 installed on the fixing support 1 and the cylinder body 41 can always remain consistent, so as to avoid the situation that the proximity switch sensor 5 is damaged by the cylinder body 41 after adjusting the position of the cylinder body 41, thereby ensuring the service life of the proximity switch sensor 5.

[0058] 2) The fixing device can ensure that the interval between the sensing end of the proximity switch sensor 5 and the sensing position of the cylinder body 41 is always unchanged, so as to ensure the detection accuracy of the proximity switch sensor 5.

[0059] While the preferred embodiments of the application have been described, additional variations and modifications can be made to these embodiments by those of ordinary skill in the art once they have the benefit of the foregoing description. Therefore, the appended claims are intended to encompass within their scope all such variations and modifications as are within the scope of the application. It is to be understood that the application is not limited to particular embodiments described, and is intended to include all modifications and alterations from this description.

[0060] It is apparent that many modifications and variations of this application can be effected although only a few have been chosen for purposes of disclosure. Thus, it is intended to embrace all alternatives and modifications of the described embodiments.

Claims

1. A fixing device for fixing a proximity switch sensor (5) on a tape machine, said tape machine comprising a fixed roller, an adjustable roller (4) and a belt, said belt being wrapped around said fixed roller and said adjustable roller (4); wherein, The adjustable roller (4) comprises a barrel (41) and two groups of mounting seats (42), the mounting seat (42) is provided with an adjusting device and a bearing seat (43) capable of moving close to or away from the fixed roller, the action end of the adjusting device is connected with the bearing seat (43), and the two ends of the barrel (41) are respectively rotationally arranged on the bearing seat (43) in the two groups of mounting seats (42); characterized in that the fixing device comprises a fixed support (1), a clamping plate (2) and a locking bolt (3); The fixed support (1) and the clamping plate (2) are respectively arranged on the opposite sides of the bearing seat (43), and are locked by the locking bolt (3), so that the fixing device is fastened on the bearing seat (43); the proximity switch sensor (5) is arranged at one end of the fixed support (1) facing the barrel (41).

2. The fixture of claim 1, wherein The fixed support (1) comprises a fixed plate (11) and a mounting plate (12); The end of the fixed plate (11) is connected with the end of the mounting plate (12) to form a "L" shaped structure in cross section, the fixed plate (11) and the clamping plate (2) are respectively arranged on the opposite sides of the bearing seat (43), and are locked by the locking bolt (3); The proximity switch sensor (5) is arranged on the mounting plate (12).

3. The fixture of claim 2, wherein The fixed plate (11) is provided with a connecting hole (111), the connecting hole (111) is a waist-shaped hole, and the length direction of the connecting hole (111) is parallel to the arrangement direction of the two groups of mounting seats (42).

4. The fixture of claim 3, wherein The mounting plate (12) is provided with a mounting hole (121) for facilitating installation of the proximity switch sensor (5), and the proximity switch sensor (5) is detachably arranged at the mounting hole (121).

5. The fixture of claim 4, wherein The mounting hole (121) is a waist-shaped hole, and the length direction of the mounting hole (121) is perpendicular to the arrangement direction of the two groups of mounting seats (42) and the arrangement direction of the fixed roller and the adjustable roller (4).

6. The fixture of claim 2, wherein The end of the mounting plate (12) away from the fixed plate (11) extends towards the direction close to the clamping plate (2).

7. The fixture of claim 6, wherein The fixed plate (11) and the mounting plate (12) are an integral molded member.

8. The fixture of claim 1, wherein The clamping plate (2) is provided with a perforation (21), the perforation (21) is a waist-shaped hole, and the length direction of the perforation (21) is parallel to the arrangement direction of the two groups of mounting seats (42).

9. The fixture of any one of claims 1 to 8, wherein, The locking bolt (3) comprises a locking screw (31) and a locking nut (32); The connecting end of the locking screw (31) passes through the clamping plate (2) and the fixed support (1) in sequence and is connected with the locking nut (32).

10. The fixture of claim 9, wherein The number of the locking bolt (3) is two groups, and the two groups of locking bolts (3) are respectively arranged on the two sides of the bearing seat (43).