Detection equipment for diode rectifier stack of switch machine

By designing lifting mounting blocks and adjustable detection blocks, the switch machine diode rectifier stack can be quickly and uniformly fixed and tested, solving the problems of cumbersome testing and insufficient applicability in the existing technology, and improving testing efficiency and applicability.

CN223637549UActive Publication Date: 2025-12-05BEIJING MASS TRANSIT RAILWAY OPERATION CORPORATION LIMITED
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Patent Information

Application Number
CN202422775633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-12-05
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the existing technology, the detection process of the diode rectifier stack of the switch machine is cumbersome, requiring each diode to be fixed and unfixed one by one, resulting in low detection efficiency and making it unsuitable for diodes of different sizes.

Method used

A liftable mounting block is used to drive a fixing plate to fix multiple diodes. By moving the mounting block, the detection block automatically aligns with the two ends of the diode, and voltage is applied for detection. The adjustable spacing of the detection blocks can accommodate diodes of different sizes.

Benefits of technology

By using a lifting mounting block to move a fixing plate to test multiple diodes, rapid and unified fixing and testing are achieved, improving testing efficiency and accuracy. This method is suitable for diodes of various sizes.

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Abstract

The utility model belongs to the field of detection devices, and discloses switch machine diode rectifier stack detection equipment which comprises a base and an adjusting assembly, a placing frame is fixedly connected to the base, a plurality of placing grooves arranged at equal intervals are formed in the top end of the placing frame, an installation block is arranged on the upper side of the placing frame, and an electric push rod is fixedly connected to the top end of the base. The output end of the electric push rod is connected with the mounting block, the interior of the mounting block is fixedly connected with a power source, the two ends of the mounting block are fixedly connected with a plurality of conducting rods, and the conducting rods are connected with the power source. According to the invention, the plurality of detection blocks are in butt joint with the two ends of the diode automatically, and voltage is applied to detect the diode, so that unified fixation and unified detection of the plurality of diodes can be realized quickly, tedious steps are not needed, manual interference is reduced, and the detection efficiency is improved while the detection accuracy is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection device field especially, it relates to a switch machine diode rectifier stack detection equipment. BACKGROUND

[0002] Switch machine refers to the equipment for controlling railway turnout steering, and diode rectifier stack is one of its key components, which is used for converting alternating current into direct current, and the diode rectifier stack is usually composed of multiple diodes in series or parallel to achieve higher voltage tolerance and or higher current capacity, and the diodes need to be powered on for detection when leaving the factory, usually by inputting a specified voltage across the diodes or using a multimeter to check whether the individual diode is powered on and emits light, to avoid the phenomenon of diode not being powered on.

[0003] Through searching, the utility model discloses a diode detection mechanism, which realizes on-off detection of diodes through multiple detection structures, realizes detection through the contact of positive and negative electrodes with the needle of diodes, and fixes diodes in the detection mechanism through the clamping assembly to avoid the phenomenon of diodes being separated or falling off during detection.

[0004] However, through actual application, it is found that the technical scheme still has at least the following defects:

[0005] In the process of detecting multiple diodes, the scheme needs to fix the multiple diodes after placing them, and needs to connect the positive and negative electrodes with the multiple diodes one by one during detection, and needs to release the fixation of diodes after detection, which is relatively cumbersome and has low detection efficiency. UTILITY MODEL CONTENTS

[0006] The utility model intends to provide a switch machine diode rectifier stack detection equipment to solve the problems in the above background technology, which can fix multiple diodes through the installation block that can continue to rise and fall, and automatically connect the multiple detection blocks with both ends of the diodes and apply voltage to them for detection when the installation block moves, so that the unified fixation and unified detection of multiple diodes can be quickly realized without complicated steps, manual intervention is reduced, detection accuracy is improved, detection efficiency is improved, the spacing of multiple detection blocks can be adjusted, the device can be applied to diodes of different sizes, and the practicality of the device is effectively improved.

[0007] To achieve the above purpose, the utility model provides the following technical scheme:

[0008] The utility model provides a kind of switch machine diode rectifier stack detection equipment, including base and adjusting assembly, the base is fixedly connected with placing rack, the top of the placing rack is equipped with a plurality of equidistantly arranged placing slots, and the upper side of placing rack is provided with mounting block, the top of the base is fixedly connected with electric push rod, the output end of electric push rod is connected with mounting block, the inside of mounting block is fixedly connected with power supply, and the both ends of mounting block are fixedly connected with a plurality of electrically conductive rods, the electrically conductive rod is connected with power supply, a plurality of indicating lamps are installed on the outer end of base, a plurality of indicating lamps are connected with a plurality of electrically conductive rods respectively, the both sides of the outer end of electrically conductive rod are provided with detection block, the bottom of mounting block is slidably connected with fixed plate, and a plurality of springs are fixedly connected between mounting block and fixed plate.

[0009] Preferably, the detection block includes a limiting block and an abutting block, the limiting block is integrally formed with the abutting block, the limiting block is arranged in an annular structure, and the limiting block is sleeved on the outer end of the electrically conductive rod, the bottom of the abutting block is arranged in a strip-shaped structure.

[0010] Preferably, a soft pad is covered and mounted on the bottom end of the fixed plate, the plurality of placing slots correspond one-to-one with the positions of the plurality of abutting blocks.

[0011] Preferably, the adjusting assembly includes a pair of supports, the pair of supports are respectively arranged on the two sides of the mounting block, the plurality of limiting blocks are fixedly connected with the supports, and the supports are made of insulating material.

[0012] Preferably, the proximal ends of the pair of supports are fixedly connected with a pair of racks, the pair of racks penetrate through the mounting block, and the pair of racks are slidably connected with the mounting block.

[0013] Preferably, the adjusting assembly further includes a gear, the top end of the gear is fixedly connected with a knob, the knob is rotatably connected with the mounting block, the pair of racks are centrally symmetrically arranged, and the pair of racks are meshingly connected with the gear.

[0014] Compared with the prior art, the technical scheme has the following beneficial effects:

[0015] The mounting block can continue to rise and fall, driving the fixed plate to fix a plurality of diodes, and as the mounting block moves, a plurality of detection blocks are automatically connected to both ends of the diodes and apply voltage to detect them, so that unified fixing and unified detection of a plurality of diodes can be quickly realized without complicated steps, manual intervention is reduced, detection accuracy is improved, detection efficiency is improved, and the spacing of the plurality of detection blocks can be adjusted, so that the device can be applied to diodes of various sizes, effectively improving the practicality of the device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1A schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the first partial explosion structure provided by this utility model;

[0018] Figure 3 This is a schematic diagram of the second partial explosion structure provided by this utility model.

[0019] Reference numerals: 1. Base; 2. Placement rack; 3. Placement slot; 4. Electric actuator; 5. Mounting block; 6. Conductive rod; 7. Indicator light; 8. Detection block; 81. Limiting block; 82. Abutment block; 9. Adjustment assembly; 91. Bracket; 92. Rack; 93. Gear; 94. Knob; 10. Fixing plate; 11. Soft pad; 12. Spring. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments:

[0021] like Figures 1-2 The switch machine diode rectifier stack testing device shown includes a base 1 and an adjustment assembly 9. A placement frame 2 is fixedly connected to the base 1. The top of the placement frame 2 has multiple equidistantly arranged placement slots 3, and a mounting block 5 is provided on the upper side of the placement frame 2. An electric push rod 4 is fixedly connected to the top of the base 1. The output end of the electric push rod 4 is connected to the mounting block 5. A power supply is fixedly connected inside the mounting block 5, and multiple conductive rods 6 are fixedly connected to both ends of the mounting block 5. The conductive rods 6 are connected to the power supply. The outer end of the base 1 is mounted with... There are multiple indicator lights 7, which are connected to multiple conductive rods 6 respectively. Detection blocks 8 are provided on both sides of the outer end of the conductive rods 6. The bottom end of the mounting block 5 is slidably connected to the fixing plate 10, and multiple springs 12 are fixedly connected between the mounting block 5 and the fixing plate 10. The detection block 8 includes a limiting block 81 and an abutting block 82. The limiting block 81 and the abutting block 82 are integrally formed. The limiting block 81 is set as a ring structure and is sleeved on the outer end of the conductive rod 6. The bottom of the abutting block 82 is set as a long strip structure.

[0022] A switch machine is a device used to control the turning of railway turnouts, and a diode rectifier is a key component of it, used to convert alternating current into direct current. A diode rectifier is usually composed of multiple diodes connected in series or parallel to achieve higher voltage tolerance and / or higher current capacity. When the diodes leave the factory, they need to be tested for power-on, usually by applying a specified voltage across the diode or by using a multimeter to check whether a single diode is energized and illuminated, to prevent the diodes from not being energized.

[0023] The following are the detailed steps for testing a diode using the method of applying positive and negative voltages simultaneously:

[0024] 1. Insert the diode into the test circuit, make sure the connection is correct, that is, the positive electrode is connected to the positive voltage source, and the negative electrode is connected to the negative voltage source; 2. Set the voltage source to an appropriate voltage range, usually the rated operating voltage of the diode; 3. Apply a forward voltage (positive electrode connected to P-type material end), observe whether the diode is conducting; 4. Apply a reverse voltage (positive electrode connected to N-type material end), observe whether the diode is cut off (not conducting), under normal circumstances, when a forward voltage is applied, the diode should conduct; when a reverse voltage is applied, the diode should be cut off, if the diode conducts under both forward and reverse voltages, it may indicate that the diode is damaged or is another type of component.

[0025] In this scheme, the conductive rods 6 on both sides of the mounting block 5 are connected to the positive and negative electrodes of the power supply, respectively. The user places multiple diodes in the multiple placement grooves 3, respectively, and ensures that the multiple diodes are aligned, with the P-type material end or the N-type material end on the same side. Then the user starts the electric push rod 4 to move downward, and the fixing plate 10 will first abut against the multiple diodes, causing the multiple diodes to be squeezed by the soft pad 11. This not only fixes the diodes, but also avoids damaging them. As the mounting block 5 continues to move downward, the fixing plate 10 will slide on the mounting block 5 and squeeze the multiple springs 12. When the multiple abutting blocks 82 respectively abut against both ends of the multiple conductive rods 6, the user stops the movement of the mounting block 5. The limiting blocks 81 and the abutting blocks 82 are made of conductive material. The abutting blocks 82 can guide the positive and negative voltages to the two ends of the diodes. The abutting blocks 82 in strip structure improve the area of their bottom ends, ensuring smooth abutment with the diodes. Then the user can complete the detection of the diodes by observing whether the indicator lights 7 on both sides of the mounting block 5 are on, because under the condition that the diodes are of good quality, the forward voltage will conduct with the diodes, and the current will conduct to the indicator lights 7 to make them on. The reverse voltage will not conduct with the diodes, and the corresponding indicator lights 7 will not be on. In this way, the unified fixing and detection of multiple diodes can be quickly realized.

[0026] As shown in Figures 2-3 The bottom end of the fixing plate 10 is covered with a soft pad 11. The multiple placement grooves 3 correspond one-to-one with the multiple abutting blocks 82. The adjusting assembly 9 includes a pair of brackets 91, which are respectively arranged on both sides of the mounting block 5. The multiple limiting blocks 81 are fixedly connected with the brackets 91. The brackets 91 are made of insulating material. One end of each of the pair of brackets 91 is fixedly connected with a gear rack 92. The pair of gear racks 92 penetrates the mounting block 5 and is in sliding connection with the mounting block 5. The adjusting assembly 9 further includes a gear wheel 93, the top end of which is fixedly connected with a knob 94, which is in rotational connection with the mounting block 5. The pair of gear racks 92 is centrally symmetrically arranged and in meshing connection with the gear wheel 93.

[0027] In the scheme, when detecting diodes of different sizes, the distance between the two detection blocks 8 needs to be adjusted to ensure that the abutting blocks 82 can abut the two ends of the diode. At this time, the user can rotate the knob 94 to drive the gear 93 to rotate before detection, drive a pair of racks 92 to move through the gear 93, and then force a pair of supports 91 to slide the limiting blocks 81 on the conductive rod 6, so that the abutting blocks 82 on both sides move towards each other or away from each other, achieving adjustment of the distance therebetween. The support 91 is made of insulating material, which can prevent the current on the plurality of conductive rods 6 from being conducted to each other through the support 91.

[0028] The specific implementation process is as follows:

[0029] When detecting, the user places a plurality of diodes in the plurality of placement grooves 3 respectively, and ensures that the plurality of diodes are aligned, and the P-type material end or the N-type material end is at the same side. Then the user starts the electric push rod 4 to move downward, and the fixed plate 10 will abut the plurality of diodes first, and the plurality of diodes will be squeezed by the soft pad 11 to fix the diodes. As the mounting block 5 continues to move downward, the fixed plate 10 will slide on the mounting block 5 and squeeze the plurality of springs 12, until the abutting blocks 82 respectively abut the two ends of the plurality of conductive rods 6, the user stops the movement of the mounting block 5, and the positive and negative voltages are guided to the two ends of the diode through the abutting blocks 82, and then the user can complete the detection of the diode by observing whether the indicator lights 7 on both sides of the mounting block 5 are lit. If the diode is of good quality, the forward voltage will be conducted with the diode, and the current will be conducted to the indicator light 7 to make it light up, and the reverse voltage will not be conducted with the diode, and the corresponding indicator light 7 will not light up. When detecting diodes of different sizes, the user can rotate the knob 94 to drive the gear 93 to rotate before detection, drive a pair of racks 92 to move through the gear 93, and then force a pair of supports 91 to slide the limiting blocks 81 on the conductive rod 6, so that the abutting blocks 82 on both sides move towards each other or away from each other, achieving adjustment of the distance therebetween.

[0030] The above is only an embodiment of the present application, and the specific technical solutions and / or common knowledge of the scheme are not described in detail. It should be noted that for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.

Claims

1. A switch machine diode rectifier stack detection apparatus, characterized by: The utility model provides a kind of adjustable display rack, including base (1) and adjusting assembly (9), the base (1) is fixedly connected with placing rack (2), the top of placing rack (2) is equipped with multiple equidistantly arranged placing slot (3), and the upper side of placing rack (2) is provided with mounting block (5), the top of base (1) is fixedly connected with electric push rod (4), the output end of electric push rod (4) is connected with mounting block (5), the inside of mounting block (5) is fixedly connected with power supply, and the both ends of mounting block (5) are fixedly connected with multiple electrically conductive rods (6), and electrically conductive rod (6) is connected with power supply, the outer end of base (1) is equipped with multiple indicator lights (7), multiple indicator lights (7) are connected with multiple electrically conductive rods (6) respectively, the both sides of the outer end of electrically conductive rod (6) are provided with detection block (8), the bottom of mounting block (5) is slidably connected with fixed plate (10), and mounting block (5) and fixed plate (10) are fixedly connected with multiple springs (12) between.

2. A machine-diode rectifier stack detection apparatus as claimed in claim 1, wherein: The detection block (8) includes a limiting block (81) and an abutting block (82), the limiting block (81) is integrally formed with the abutting block (82), the limiting block (81) is provided in an annular structure, and the limiting block (81) is sleeved on the outer end of the electrically conductive rod (6), and the bottom of the abutting block (82) is provided in a strip-shaped structure.

3. A machine-diode-rectifier stack detection apparatus as claimed in claim 2, characterized in that: The bottom of the fixed plate (10) is covered with a soft pad (11), and the plurality of placing slots (3) correspond one-to-one with the plurality of abutting blocks (82).

4. A machine-diode rectifier stack detection apparatus as claimed in claim 2, wherein: The adjusting assembly (9) includes a pair of brackets (91), and the pair of brackets (91) are arranged on the two sides of the mounting block (5), respectively, the plurality of limiting blocks (81) are fixedly connected with the brackets (91), and the brackets (91) are made of insulating material.

5. A machine-diode-rectifier stack detection apparatus as claimed in claim 4, wherein: The proximal ends of the pair of brackets (91) are fixedly connected with a pair of racks (92), and the pair of racks (92) penetrate through the mounting block (5), and the pair of racks (92) are slidably connected with the mounting block (5).

6. A machine-diode rectifier stack detection apparatus as claimed in claim 5, wherein: The adjusting assembly (9) further includes a gear (93), and the top of the gear (93) is fixedly connected with a knob (94), the knob (94) is rotatably connected with the mounting block (5), the pair of racks (92) are centrally symmetrically arranged, and the pair of racks (92) are meshingly connected with the gear (93).

Citation Information

Patent Citations

  • Diode detection mechanism

    CN219245623U