FA intelligent safety electricity utilization monitoring device
By combining shock absorption and heat dissipation design, the problem of insufficient heat dissipation in existing FA intelligent safety power monitoring devices under high load or long-term operation is solved, ensuring the stability and safety of the equipment in high-temperature environments, achieving stability and safety under high load operation, extending service life, and reducing the risk of failure.
Patent Information
- Application Number
- CN202423041396.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing FA intelligent safety power monitoring devices have insufficient heat dissipation requirements during high load or long-term operation, resulting in excessive temperature rise and affecting equipment stability and reliability.
The design combines shock absorption and heat dissipation mechanisms, including sliding blocks, return springs, limit components, fans, and copper tube fins, to ensure equipment stability by reducing the impact of vibration and effectively dissipating heat.
It effectively reduces the damage of vibration to internal components, ensures the stability and safety of the equipment under high load or long-term operation, extends service life, and reduces the risk of failure.
Smart Images

Figure CN223637695U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of safety monitoring device especially relates to a FA intelligent safe power utilization monitoring device. BACKGROUND
[0002] The benefit of safe power utilization is to effectively prevent electrical fire, electric shock accident and other safety hazards, protect people's life and property safety, and improve the stability and economic benefit of the power system. Through scientific and reasonable power management, it can reduce power equipment failure and damage, reduce maintenance cost, improve energy utilization efficiency, and promote green and low-carbon development. Safe power utilization can also avoid the loss caused by power failure, such as production stoppage and business suspension, and ensure the continuity and stability of daily life and industrial production.
[0003] The FA intelligent safe power utilization system is composed of intelligent circuit breaker, leakage protector, overload protection device, voltage monitoring equipment, intelligent electric meter, power distribution management unit, grounding protection system and remote monitoring and alarm device, etc., aiming to monitor the running state of power equipment, detect potential safety hazards such as overload, short circuit, electrical fault, etc. Through intelligent monitoring, analysis and early warning function, it improves the safety and reliability of the power system. The FA intelligent safe power utilization monitoring device can collect electrical data and process and analyze it, issue early warning in time, prevent accidents, reduce damage to electrical equipment and safety hazards, and ensure the safety and stability of the power utilization environment.
[0004] The existing FA intelligent safe power utilization monitoring device lacks consideration of heat dissipation demand, and some devices face the risk of high temperature rise under high load or long time operation, which affects the stability and reliability of the equipment. Although basic heat dissipation schemes such as heat dissipation fins or shell heat dissipation are adopted, they cannot effectively meet the heat dissipation demand under extreme working conditions, resulting in potential performance decline or failure risk. Therefore, an FA intelligent safe power utilization monitoring device is proposed to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides an FA intelligent safe power utilization monitoring device, aiming to improve the problem that some FA intelligent safe power utilization monitoring devices in the prior art cannot well dissipate heat under high temperature caused by long time or high load operation, and the means for power utilization safety detection is single and the reaction is lagging.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of FA intelligent safe power utilization monitoring device, including shell, the bottom of the shell is fixedly connected with base edge, the bottom of the base edge is fixedly connected with four damping mechanisms, the bottom of the base edge is fixedly connected with two limiting assemblies, the inside of the shell is detachably connected with heat dissipation mechanism, the shell is detachably connected with mounting block, the inside of the mounting block is installed with electric meter, the inside of the mounting block is installed with digital temperature, the inside of the mounting block is installed with leakage current detection sensor,
[0007] The damping mechanism includes a lead screw, the lead screw is threadedly connected inside the base edge, the lead screw is threadedly connected with a limiting assembly outside, the lead screw is slidably connected with a sliding block one outside, the sliding block one is slidably connected with a damping shell outside, the bottom of the damping shell is connected with the area to be detected, the inside top of the damping shell is fixedly connected with a return spring, the top of the return spring is fixedly connected with the sliding block one;
[0008] As a further description of the above technical solution: the limiting assembly includes two limiting bases, the limiting base near one side of the base edge is fixedly connected at the top of base edge, the limiting base away from one side of the base edge is detachably connected at the area to be detected, the limiting base near one side of the two is fixedly connected with four extension fixing blocks, the limiting base near one side of the two is fixedly connected with a support shaft, the support shaft is rotatably connected with two rotating rods outside, the outside of the two limiting bases is fixedly connected with a limiting shell, the two sides of the limiting shell are fixedly connected with extension blocks, the inside of the extension block is slidably connected with a sliding block two;
[0009] As a further description of the above technical solution: the heat dissipation mechanism includes two fans, the two fans are fixedly connected at the two sides of the shell, the inside of the shell is slidably connected with three copper pipes, the two sides of the copper pipe are fixedly connected with a plurality of fins;
[0010] As a further description of the above technical solution: the top of the shell is fixedly connected with a top cover, the inside of the top cover is detachably connected with a fixed screw one, the inside of the top cover is fixedly connected with three viewing ports, the top of the mounting block is fixedly connected with power utilization detection display screen, the top of the mounting block is fixedly connected with leakage voltage display screen, the top of the mounting block is fixedly connected with temperature display screen, the power utilization detection display screen corresponds with the viewing port on the upper side, the leakage voltage display screen corresponds with the viewing port on the lower side, the mounting block corresponds with the viewing port on the lower side;
[0011] As the further description of the above technical scheme: the inside of the extension block is provided with a sliding groove, the sliding block two is slidingly connected in the sliding groove, the rotating rod intersects with the two sides of the sliding block two, the inside of the limiting shell is full of gas, the limiting base is precisely attached with the limiting shell;
[0012] As the further description of the above technical scheme: the limiting assembly comprises a limiting nut, the limiting nut is threadedly connected outside the lead screw, and the lead screw is threadedly connected with a second fixing screw;
[0013] As the further description of the above technical scheme: the plurality of fins have gaps therebetween, and the fins are opposite to the fan;
[0014] As the further description of the above technical scheme: the limiting nut is detachably connected at the top of the base edge, the second fixing screw is fixedly connected at the top of the limiting nut, and the top of the damping shell is provided with a screw.
[0015] The utility model has the advantages of the following:
[0016] 1、In the utility model, when vibration is caused by collision or non-human reasons, the base edge extrudes the sliding block one, so that the sliding block one exerts pressure on the return spring, and the return spring generates a counterforce due to contraction, thereby ensuring the stability of the base edge, at the same time, the limiting base on both sides of the middle part of the base edge is extruded, so that the gas in the limiting shell is extruded, and when the gas pressure limit is reached, the state of the base edge is stabilized, and the base edge is prevented from tilting to the limit left and right due to vibration, thereby reducing the damage of vibration to internal precision electronic components and improving the stability and long-term operation reliability of the equipment.
[0017] 2、In the utility model, when long-time operation or high-load work is performed, the temperature sensor detects that the device temperature is too high, then the temperature is displayed at the temperature display screen, at the same time, the device temperature is transmitted by the three copper pipes, then the fins are divided, and the fan is started, the air flow rate in the device is increased, so that the device obtains a cooling effect, thereby ensuring the stability and safety of the equipment under long-time high-load operation, prolonging the service life, in addition, the failure or shutdown problem caused by overheating is reduced, and more reliable protection is provided for intelligent safe power monitoring. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A three-dimensional schematic view of an FA intelligent safe power monitoring device is provided for the utility model;
[0019] Figure 2 A structural schematic view of a mounting block of an FA intelligent safe power monitoring device is provided for the utility model;
[0020] Figure 3 A structure schematic view of the sliding block one of the FA intelligent safe power utilization monitoring device is provided in the utility model.
[0021] Figure 4 A structure schematic view of the limiting base of the FA intelligent safe power utilization monitoring device is provided in the utility model.
[0022] Legend:
[0023] 1, shell; 2, copper pipe; 3, fin; 4, fan; 5, mounting block; 6, leakage voltage display screen; 7, temperature display screen; 8, power utilization detection display screen; 9, top cover; 10, fixed screw one; 11, viewing port; 12, limiting nut; 13, fixed screw two; 14, lead screw; 15, sliding block one; 16, reset spring; 17, damping shell; 18, limiting base; 19, extension fixing block; 20, supporting shaft; 21, limiting shell; 22, sliding block two; 23, extension block; 24, base edge; 25, input line; 26, rotating rod. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Reference Figure 3 , Figure 4 An embodiment provided by the utility model: a kind of FA intelligent safe power utilization monitoring device, including shell 1, shell 1 is the external protection structure of entire FA intelligent safe power utilization monitoring device, main function is to provide physical protection for internal element. The material of shell 1 adopts corrosion-resistant, pressure-resistant, high-temperature-resistant engineering plastics, to ensure the stability and durability of equipment in long-term use, the bottom of shell 1 is fixedly connected with base edge 24, and base edge 24 is the bottom extension part of shell 1, to play the role of supporting and stabilizing device. The four corners of base edge 24 are fixed with damping mechanism respectively, to reduce the influence of external vibration on device. Base edge 24 is also fixedly connected with limiting component, to ensure that equipment will not appear displacement or failure due to violent vibration in use process;
[0026] The bottom of the base edge 24 is fixedly connected with four damping mechanisms, which are designed to cope with external vibrations and avoid the influence of vibrations on the precise work of internal circuits and sensors. The bottom of the base edge 24 is fixedly connected with two limiting components, which are mainly used to limit the movement range of the equipment when it encounters strong vibrations, prevent the collision of equipment components or exceed the predetermined range. Specifically, the limiting component effectively limits the displacement of the equipment in severe vibration through design and gas buffer, thereby enhancing the anti-vibration capability of the overall device. The top of the shell 1 is slidably connected with an input line 25. The inside of the shell 1 is detachably connected with a heat dissipation mechanism, which ensures the temperature control requirement of the equipment during long-time operation. The shell 1 is detachably connected with a mounting block 5, which provides installation positions for various sensors and detection devices, and is compatible with display modules (power consumption detection display screen 8, leakage voltage display screen 6, and temperature display screen 7) on the top. The inside of the mounting block 5 is installed with a power consumption detection device, a temperature detection device, and a leakage voltage detection device.
[0027] The damping mechanism includes a lead screw 14, which is one of the core elements of the damping mechanism. The vertical displacement of the damping shell 17 is achieved by rotating the lead screw 14. The outside of the lead screw 14 is provided with a limiting nut 12 and a fixed screw 13, which facilitates the adjustment of the fixation and movement of the lead screw 14. The lead screw 14 is detachably connected inside the base edge 24. The outside of the lead screw 14 is detachably connected with the limiting nut 12, which limits the movement of the base edge 24 and fixes the displacement range. The outside of the lead screw 14 is detachably connected with the fixed screw 13, which provides the force application position of the lead screw 14 and facilitates installation. The outside of the lead screw 14 is slidably connected with a sliding block 15, which is connected with the lead screw 14 and can vertically slide, used for bearing the movement of the damping shell 17. The sliding block 15 enables the damping shell 17 to freely move within a certain range according to external vibrations. The outside of the sliding block 15 is slidably connected with the damping shell 17, which is used to wrap the internal elements of the damping device (reset spring 16, sliding block 15, lead screw 14), providing structural support and protection. Its bottom contacts the area to be detected, effectively isolating the vibration source and reducing the transmission of vibrations to important circuit components (leakage voltage detection device, power consumption detection device, temperature detection device). The bottom of the damping shell 17 is connected with the area to be detected. The inside top of the damping shell 17 is fixedly connected with the reset spring 16, which ensures that the damping shell 17 can return to the initial position after vibration by providing elastic force. Its top is fixed on the sliding block 15, ensuring the self-recovery capability of the device. The top of the reset spring 16 is fixedly connected with the sliding block 15. The limiting component includes two limiting bases 18, which are fixedly connected to the top of the base edge 24 near one side of the base edge 24.
[0028] The two limiting bases 18 are fixedly connected with four extension fixing blocks 19 on the side close to each other, which further enhance the fixing stability of the limiting base 18. They are fixedly connected with the two sides of the limiting base 18 to support the overall structure, and the two extension fixing blocks 19 are fixedly connected with a support shaft 20 on the side close to each other. The outer part of the support shaft 20 is rotatably connected with two rotating rods 26, and the support shaft 20 and the rotating rod 26 constitute the main mechanical transmission part of the limiting assembly, which is responsible for rotating and adjusting the position of the limiting shell 21. The design of the rotating rod 26 enables the limiting assembly to move within a certain range, thereby achieving the purpose of limiting vibration. The outer part of the two limiting bases 18 is fixedly connected with the limiting shell 21, and the two sides of the limiting shell 21 are fixedly connected with extension blocks 23. The inner part of the extension block 23 is slidably connected with sliding blocks two 22. The limiting shell 21 is filled with gas, which is used to further reduce the impact force inside the equipment. The sliding block two 22 slides in the limiting shell 21, helping the limiting shell 21 to adjust the vibration range of the equipment. The intersection structure of the sliding groove and the rotating rod 26 ensures the flexibility and accuracy of the limiting assembly. The inner part of the extension block 23 is provided with a sliding groove, and the sliding block two 22 is slidably connected in the sliding groove. The rotating rod 26 intersects on both sides of the sliding block two 22. The inner part of the limiting shell 21 is filled with gas, and the limiting base 18 is precisely fitted with the limiting shell 21. Four shock absorbers are located at the four corners of the base edge 24, and the limiting assembly is located between the two sides of the base edge 24.
[0029] Referring to Figure 1 , Figure 2The heat dissipation mechanism includes two fans 4 fixed on both sides of the shell 1 to enhance the air flow inside the device and thus reduce the temperature inside the device. The fans 4 adopt a low-noise and high-efficiency heat dissipation structure, effectively reducing the temperature through optimized air volume. The two fans 4 are fixedly connected on both sides of the shell 1. Three copper pipes 2 are slidably connected inside the shell 1. A plurality of fins 3 are fixedly connected on both sides of the copper pipes 2. The copper pipes 2 conduct heat from the high-temperature area to the fins 3 through heat conduction, and the fins 3 increase the heat exchange efficiency by increasing the heat dissipation area. The plurality of fins 3 are evenly distributed on both sides of the copper pipes 2, ensuring good heat dissipation effect. The fans 4 are opposite to the fins 3, forming an air flow channel to enhance heat dissipation. A top cover 9 is fixedly connected to the top of the shell 1. A fixing screw 10 is detachably connected inside the top cover 9 to fix the top cover 9 to the top of the shell 1. The fixing screw 10 realizes detachable connection of the top cover 9. Three viewing ports 11 are fixedly connected inside the top cover 9. The top cover 9 not only plays a sealing protection role, but also facilitates users to view internal temperature, power consumption and other data through the design of the fixing screw and the viewing port 11. The position of the viewing port 11 and the display screen facilitate users to intuitively obtain important monitoring information. A power consumption detection display screen 8 is fixedly connected to the top of the mounting block 5 to display the power consumption of the device in real time, helping users to monitor the power usage efficiency. A leakage voltage display screen 6 is fixedly connected to the top of the mounting block 5 to display whether there is a leakage phenomenon and the voltage of the leakage. It is very important for power safety. A temperature display screen 7 is fixedly connected to the top of the mounting block 5 to monitor and display the current working temperature of the device to prevent the device from malfunctioning due to overheating. The power consumption detection display screen 8 corresponds to the upper viewing port 11. The leakage voltage display screen 6 corresponds to the lower viewing port 11. The mounting block 5 corresponds to the lower viewing port 11. There are gaps between the plurality of fins 3. The fins 3 are opposite to the fans 4. A limiting nut 12 is detachably connected to the top of the base edge 24. A fixing screw 13 is fixedly connected to the top of the limiting nut 12. The top of the shock-absorbing shell 17 is provided with a screw.
[0030] Working principle: when the device is connected to the power supply, various sensors, monitoring modules and heat dissipation mechanisms inside the device begin to work. The input power of the device is transmitted to the internal circuit through the input line 25 at the top of the shell 1. The system starts initialization, and the detection device is in a monitoring state;
[0031] The mounting block 5 inside the device is fixedly installed with a plurality of detection devices, including power consumption detection devices, leakage voltage detection devices and temperature detection devices. The power consumption detection devices monitor the power usage of the device in real time. The leakage voltage detection devices detect whether there is a leakage phenomenon in the circuit. The temperature detection devices monitor the working temperature of the device. These data are continuously collected and transmitted to the display module;
[0032] Real-time monitoring data is displayed on the three display screens on the top of the device: power detection display screen 8, leakage voltage display screen 6 and temperature display screen 7. Users can intuitively view the power usage, leakage and current working temperature of the device through these display screens. If an abnormality occurs during device operation (such as leakage, excessive voltage or excessive temperature), the system will trigger an alarm mechanism and send a warning to the user through the display screen and other preset alarm systems;
[0033] The base edge 24 of the device is designed with a damping mechanism, including sliding block one 15, lead screw 14, damping shell 17, return spring 16 and other components. When the base edge 24 tilts due to external vibration, the sliding block one 15 is compressed and follows the damping shell 17 to press the return spring 16. The return spring 16 ensures that the sliding block one 15 can return to its original position after the vibration. Through these mechanisms, the device can effectively resist external vibration and prevent vibration from affecting sensitive components such as circuits and sensors;
[0034] The limiting component effectively controls the displacement of the device when it encounters strong vibration through the limiting base 18 and limiting shell 21 and other structural components, avoiding collisions or exceeding the predetermined range of various components of the device due to vibration. The limiting shell 21 is filled with gas, and the sliding block two 22 connected inside the sliding groove of the extension block 23, the rotating rod 26 connected outside the support shaft 20 between the two extension fixed blocks 19, and other components adjust the influence range of vibration, ensuring that the device can tolerate vibration to a certain extent while protecting the internal components from damage;
[0035] The internal heat dissipation mechanism of the device works together with the fan 4, copper pipe 2 and fin 3 to ensure the temperature control requirements of the device during long-term operation. The fan 4 enhances air circulation, helping to remove the heat generated inside the device. The copper pipe 2 and fin 3 improve heat dissipation efficiency through heat conduction and increased heat dissipation area, keeping the device within the normal working temperature range and preventing device failure due to overheating;
[0036] During operation, changes in vibration and temperature can affect the stability of the device. The heat dissipation mechanism and the damping mechanism complement each other, with the damping mechanism protecting internal sensitive components from vibration interference and the heat dissipation mechanism ensuring that the device operates at an appropriate temperature, thereby improving the overall stability and safety of the device;
[0037] Users can view the internal status of the device, including temperature, current and voltage parameters, through the viewing port 11 inside the top cover 9. The viewing port 11 cooperates with the display screen, allowing users to quickly obtain key information and promptly troubleshoot and maintain the device.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A FA intelligent safe power utilization monitoring device, comprising a shell (1), characterized in that: The bottom of the shell (1) is fixedly connected with a base edge (24), the bottom of the base edge (24) is fixedly connected with four damping mechanisms, the bottom of the base edge (24) is fixedly connected with two limiting assemblies, the inside of the shell (1) is detachably connected with a heat dissipation mechanism, the shell (1) is detachably connected with a mounting block (5), the inside of the mounting block (5) is mounted with an electric meter, the inside of the mounting block (5) is mounted with a digital temperature, the inside of the mounting block (5) is mounted with a leakage current detection sensor; The damping mechanism comprises a lead screw (14), the lead screw (14) is threadedly connected in the inside of the base edge (24), the outside of the lead screw (14) is threadedly connected with a limiting assembly, the outside of the lead screw (14) is slidably connected with a sliding block one (15), the outside of the sliding block one (15) is slidably connected with a damping shell (17), the bottom of the damping shell (17) is connected with a to-be-detected area, the inside top of the damping shell (17) is fixedly connected with a return spring (16), the top of the return spring (16) is fixedly connected with the sliding block one (15). 2.The FA intelligent safe power utilization monitoring device according to claim 1, characterized in that: The limiting assembly comprises two limiting bases (18), the limiting base (18) on the side close to the base edge (24) is fixedly connected at the top of the base edge (24), the limiting base (18) on the side far away from the base edge (24) is detachably connected with the to-be-detected area, the two limiting bases (18) are fixedly connected with four extension fixing blocks (19) on the side close to each other, the two extension fixing blocks (19) are fixedly connected with a support shaft (20) on the side close to each other, the outside of the support shaft (20) is rotatably connected with two rotating rods (26), the outside of the two limiting bases (18) is fixedly connected with a limiting shell (21), the two sides of the limiting shell (21) are fixedly connected with extension blocks (23), the inside of the extension block (23) is slidably connected with a sliding block two (22). 3.The FA intelligent safe power utilization monitoring device according to claim 1, characterized in that: The heat dissipation mechanism comprises two fans (4), the two fans (4) are fixedly connected on the two sides of the shell (1), the inside of the shell (1) is slidably connected with three copper pipes (2), the two sides of the copper pipe (2) are fixedly connected with a plurality of fins (3).
4. The FA intelligent safe power utilization monitoring device according to claim 1, characterized in that: The top of the shell (1) is slidably connected with an input line (25), the other end of the input line (25) is slidably connected on both sides of the mounting block (5), the top of the shell (1) is fixedly connected with a top cover (9), the inside of the top cover (9) is detachably connected with a fixed screw one (10), the inside of the top cover (9) is fixedly connected with three viewing ports (11), the top of the mounting block (5) is fixedly connected with a power detection display screen (8), the top of the mounting block (5) is fixedly connected with a leakage voltage display screen (6), the top of the mounting block (5) is fixedly connected with a temperature display screen (7), the power detection display screen (8) corresponds to the upper viewing port (11), the leakage voltage display screen (6) corresponds to the lower viewing port (11), the mounting block (5) corresponds to the lower viewing port (11).
5. The FA intelligent safe power utilization monitoring device according to claim 2, characterized in that: The inside of the extension block (23) is provided with a sliding groove, the sliding block two (22) is slidably connected in the sliding groove, the rotating rod (26) intersects on both sides of the sliding block two (22), the inside of the limiting shell (21) is full of gas, the limiting base (18) is precisely attached with the limiting shell (21).
6. The FA intelligent safe power utilization monitoring device according to claim 1, characterized in that: The limiting assembly comprises a limiting nut (12), the limiting nut (12) is threadedly connected outside the lead screw (14), the outside of the lead screw (14) is threadedly connected with a fixed screw two (13).
7. The FA intelligent safe power utilization monitoring device according to claim 3, characterized in that: The plurality of fins (3) has a gap, the fin (3) is opposite to the fan (4).
8. The FA intelligent safety power monitoring device of claim 6, wherein: The limiting nut (12) is threadedly connected on the top of the base edge (24), the fixed screw two (13) is threadedly connected on the top of the limiting nut (12), the top of the damping shell (17) is provided with a screw.