Multi-wire full-automatic cable marker terminal machine

Abstract

The utility model belongs to the technical field of terminal machines, provides a terminal machine which realizes processing of six different wires and has the functions of zero-clearance switching, cable marker missing self-detection and wire in-place detection, and particularly relates to a multi-wire full-automatic cable marker terminal machine. The device comprises a take-up device, a hot drying oven, a sleeve shifting device, a servo terminal machine, a stripping knife device, a cable marker sleeving device and a multi-wire feeding device. The multi-wire full-automatic cable marker terminal machine can process various wire rods with different specifications at the same time, and frequent equipment replacement or setting adjustment is not needed, so that the production preparation time and cost are reduced; the equipment realizes complete automation of a series of processes such as wire feeding, wire cutting, peeling, number tube printing, number tube cutting, number tube sleeving, wire head peeling, wire twisting and terminal crimping, a highly automatic production line can reduce errors caused by manual operation, and the production efficiency and the product quality are improved at the same time.

Description

TECHNICAL FIELD

[0001] The utility model belongs to terminal machine technical field, provide a kind of processing of six different wire rod is realized, and it has the terminal machine of zero-gap switching, missing number pipe self-detection, wire rod in-place detection function, specifically related to a kind of multi-line full-automatic number pipe terminal machine. BACKGROUND

[0002] With the advent of 5G intelligent era, China's manufacturing industry is undergoing a transformation from "manufacturing" to "intelligent manufacturing". In this context, traditional manual or semi-automatic wiring harness processing methods have been difficult to meet the market's high requirements for wiring harness product quality and delivery period. The application of full-automatic number pipe terminal machine has become an inevitable choice for industry development. In the field of electrical wiring, especially the growing demand for wiring production of various small-batch orders, full-automatic number pipe terminal machine can meet this demand, realize multi-line synchronous production and grouping function, and improve production efficiency.

[0003] Wiring harness production methods are becoming increasingly complex, and collaboration is continuously improving. Customers are increasingly demanding higher quality and delivery period for wiring harness products. However, existing terminal machines have low automation levels and cannot process multiple different wire rods. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is how to obtain a terminal machine that can process six different wire rods and has zero-gap switching, missing number pipe self-detection, and wire rod in-place detection functions.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A multi-line full-automatic number pipe terminal machine includes a take-up device, a straight take-up cable device, a heat oven, a sleeve displacement device, a servo terminal machine, a stripping knife device, a number pipe sleeve device, a multi-line wire feeding device, a first upper cover, a second upper cover, a third upper cover, a three-color lamp, a touch screen all-in-one machine, a first straight take-up bottom support cover, a second straight take-up bottom support cover, a tray rack, and a number pipe support.

[0007] The take-up device, heat oven, sleeve displacement device, servo terminal machine, stripping knife device, number pipe sleeve device, and multi-line wire feeding device are sequentially installed on the multi-line full-automatic number pipe terminal machine.

[0008] The number pipe sleeve device includes a wire guide wheel, a first motor, a second motor, a pipe holding clamp rack, a number pipe push pin rod, a first air cylinder, a push pin pipe stopper, a number pipe rotating pin, a rotating pin misalignment link, a vertical fixed seat, a guide pipe, a ribbon cartridge guide shaft, a first guide rail, a second guide rail, a number pipe pin horizontal plate, a straight gear, a pipe cutting knife, a rotating pin sliding link, a second air cylinder, a support bottom plate, a sleeve base, a guide pipe seat, a wire pipe sleeve, a third motor, and a wire feeding rubber wheel.

[0009] The first motor is connected with the wire wheel, and is used for driving the wire wheel to rotate and guiding the electric wire or cable into the device;

[0010] The second motor is connected with the pipe holding clamp rack, and is used for controlling the opening and closing of the pipe holding clamp to fix or release the pipe;

[0011] The first cylinder is connected with the number pipe needle pushing rod, and is used for pushing the needle in the number pipe to realize the printing or marking of the number;

[0012] The number pipe needle is connected with the needle dislocation connecting rod, and is used for adjusting the position of the number pipe;

[0013] The pipe cutting knife is connected with the straight gear, and is used for cutting the pipe;

[0014] The second cylinder is connected with the pipe seat or the wire pipe sleeve, and is used for pushing the pipe to move or fix;

[0015] The third motor is connected with the wire feeding rubber wheel, and is used for pushing the electric wire or cable through the device.

[0016] Further, the wire collecting device is used for collecting the processed wire harness to ensure that the wire harness is stored in an orderly and neat manner.

[0017] Further, the hot oven is used for heat treatment of the number pipe, so that the insulation and protective layer of the wire harness can be closely attached during the heat shrinkage process of the heat shrinkable tube.

[0018] Further, the stripping knife device is used for stripping the outer skin of the electric wire to prepare for subsequent terminal crimping and number pipe sleeving;

[0019] The servo terminal machine is used for accurately crimping the terminal on the electric wire.

[0020] Further, the multi-wire wire feeding device is used for simultaneously processing multiple electric wires to improve production efficiency and realize multi-wire synchronous production.

[0021] Further, the sleeve displacement device is used for adjusting the position of the number pipe on the electric wire to ensure that the number pipe is correctly sleeved on the electric wire and meets the processing requirements.

[0022] Compared with the prior art, the beneficial effects of the utility model are as follows: the multi-wire full-automatic number pipe terminal machine can simultaneously process multiple wire rods of different specifications, which greatly improves the flexibility and efficiency of the production line, can adapt to various wire harness processing requirements, does not need to frequently replace equipment or adjust settings, thereby reducing production preparation time and cost and improving production efficiency, the multi-wire processing capacity enables the equipment to adapt to variable market demands, enhances the adaptability and competitiveness of the production line;

[0023] The device realizes complete automation of a series of processes including wire feeding, wire cutting, peeling, number tube printing, number tube cutting, number tube sleeving, wire end peeling, wire twisting and terminal crimping, and a highly automated production line can reduce human operation errors, improve production efficiency, ensure the stability and consistency of the production process, and thus improve the product quality reliability, and high automation degree means that manual intervention can be reduced, labor intensity can be reduced, the number of operating personnel can be reduced, and production efficiency and product quality can be improved, which is of great significance for improving the competitiveness of enterprises, reducing production costs and improving production safety. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole front view structural schematic diagram of the utility model;

[0025] Figure 2 It is a whole top view structural schematic diagram of the utility model;

[0026] Figure 3 It is a rear view structural schematic diagram of the utility model;

[0027] Figure 4 It is a side view structural schematic diagram of the utility model;

[0028] Figure 5 It is a number tube sleeving device structural schematic diagram of the utility model.

[0029] In the figure: 1, take-up device; 2, straight take-up cable device; 3, hot oven; 4, sleeve displacement device; 5, servo terminal machine; 6, peeling knife device; 7, number tube sleeving device; 8, multi-wire feeding device; 9, first upper cover; 10, second upper cover; 11, third upper cover; 12, three-color lamp; 13, touch screen all-in-one machine; 14, first straight take-up bottom support cover; 15, second straight take-up bottom support cover; 16, tray rack; 17, number tube support. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Embodiment 1

[0032] As Figures 1-5As shown, a multi-wire full-automatic number tube terminal machine includes a take-up device 1, a straight cable device 2, a hot oven 3, a sleeve displacement device 4, a servo terminal machine 5, a stripping knife device 6, a number tube sleeve device 7, a multi-wire feeding device 8, a first upper cover 9, a second upper cover 10, a third upper cover 11, a three-color light 12, a touch screen all-in-one machine 13, a first straight bottom support cover 14, a second straight bottom support cover 15, a tray rack 16, and a number tube support 17.

[0033] The take-up device 1, the hot oven 3, the sleeve displacement device 4, the servo terminal machine 5, the stripping knife device 6, the number tube sleeve device 7, and the multi-wire feeding device 8 are sequentially installed on the multi-wire full-automatic number tube terminal machine.

[0034] The number tube sleeve device 7 includes a wire guide wheel, a first motor, a second motor, a sleeve clamping rack, a number tube push needle rod, a first air cylinder, a push needle sleeve, a number tube rotating needle, a rotating needle misalignment link, a vertical fixed seat, a guide tube, a ribbon cartridge guide shaft, a first guide rail, a second guide rail, a number tube needle horizontal plate, a straight gear, a cutting tube knife, a rotating needle sliding link, a second air cylinder, a support bottom plate, a sleeve base, a guide tube seat, a wire tube sleeve, a third motor, and a wire feeding rubber wheel.

[0035] The first motor is connected with the wire guide wheel and is used to drive the wire guide wheel to rotate and guide the electric wire or cable into the device.

[0036] The second motor is connected with the sleeve clamping rack and is used to control the opening and closing of the sleeve clamping rack to fix or release the guide tube.

[0037] The first air cylinder is connected with the number tube push needle rod and is used to push the needle in the number tube to realize the printing or marking of the number.

[0038] The number tube rotating needle is connected with the rotating needle misalignment link and is used to adjust the position of the number tube.

[0039] The cutting tube knife is connected with the straight gear and is used to cut off the guide tube.

[0040] The second air cylinder is connected with the guide tube seat or the wire tube sleeve and is used to push the guide tube to move or fix.

[0041] The third motor is connected with the wire feeding rubber wheel and is used to push the electric wire or cable through the device.

[0042] The take-up device 1 is used to collect the processed wire harness to ensure that the wire harness is stored in an orderly and tidy manner.

[0043] The hot oven 3 is used for heat treatment of the number tube, and when the heat shrinkage process of the heat shrink tube is performed, it is ensured that the insulation and protective layer of the wire harness can be closely attached.

[0044] The stripping knife device 6 is used to strip the outer skin of the electric wire to prepare for subsequent terminal crimping and number tube sleeve insertion.

[0045] The servo terminal machine 5 is used for accurately pressing the terminal on the wire.

[0046] The multi-wire feeding device 8 is used for processing multiple wires simultaneously, improving production efficiency and realizing multi-line synchronous production.

[0047] The sleeve shifting device 4 is used for adjusting the position of the number sleeve on the wire, ensuring that the number sleeve is correctly sleeved on the wire and meets the processing requirements.

[0048] The first upper cover 9, the second upper cover 10 and the third upper cover 11 are protective covers of the equipment, which are used for protecting the components inside the equipment, preventing dust and foreign matters from entering, and protecting the safety of the operators.

[0049] The three-color lamp 12 is used for indicating the running state of the equipment, such as green indicating normal operation, yellow indicating warning and red indicating failure or needing to stop.

[0050] The touch screen all-in-one machine 13 is used as a man-machine interactive interface, and the operators can set parameters, select programs and control the equipment through the touch screen.

[0051] The first straight receiving bottom support cover 14 and the second straight receiving bottom support cover 15 are used for supporting and protecting the shell of the wire collecting device 1, ensuring the stable operation of the wire collecting device 1.

[0052] The tray rack 16 is used for storing the terminals, number sleeves and other materials required for wire harness processing, facilitating automatic feeding and processing.

[0053] The number sleeve support 17 is used for supporting the number sleeve, ensuring the stability and accuracy of the number sleeve in the printing and sleeving processes.

[0054] The specific implementation process is as follows: S1, first, the multi-wire feeding device 8 starts to work, simultaneously processing multiple wires, ensuring the synchronous processing of the wire harness; S2, next, the stripping knife device 6 strips the wire, removing the insulating skin on the outer layer of the wire, preparing for the subsequent terminal pressing; S3, the stripped wire enters the number sleeve sleeving device 7, and the number sleeve is printed, sleeved and fixed; S4, the wire with the sleeved number sleeve is then sent to the servo terminal machine 5 for accurate pressing of the terminal; S5, after the pressing of the servo terminal machine 5 is completed, the sleeve shifting device 4 adjusts the position of the number sleeve, ensuring that the number sleeve is correctly sleeved on the wire and meets the processing requirements; S6, after the position of the number sleeve is adjusted, the wire harness enters the heat oven 3 for heat treatment, such as the heat shrinking process of the heat shrink tube, ensuring that the insulation and protective layer of the wire harness can be closely attached; S7, finally, the processed wire harness is collected in the wire collecting device 1, ensuring that the wire harness is stored in an orderly manner. In summary, the multi-line full-automatic number sleeve terminal machine provides an innovative solution, which has a broad market application prospect.

[0055] It should be noted that the parts not involved in the present application are the same as the prior art or can be realized by using the prior art.

[0056] In addition, in the description of the embodiments of the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "setting", "provided with" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0057] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art without departing from the technical scheme of the present application.

Claims

1. A multi-wire full-automatic number pipe terminal machine, characterized in that: The application relates to a multi-wire full-automatic number tube terminal machine, which comprises a wire collecting device, a straight wire collecting cable device, a hot oven, a sleeve pipe shifting device, a servo terminal machine, a stripping cutter device, a sleeve number tube device, a multi-wire feeding device, a first upper cover, a second upper cover, a third upper cover, a three-color lamp, a touch screen integrated machine, a first straight wire collecting bottom cover, a second straight wire collecting bottom cover, a tray rack and a number tube support; The wire collecting device, the hot oven, the sleeve pipe shifting device, the servo terminal machine, the stripping cutter device, the sleeve number tube device and the multi-wire feeding device are sequentially installed on the multi-wire full-automatic number tube terminal machine; The sleeve number tube device comprises a wire guide wheel, a first motor, a second motor, a pipe holding clamp rack, a number tube needle pushing rod, a first air cylinder, a needle pushing pipe blocking device, a number tube rotating needle, a rotating needle dislocation connecting lever, a vertical fixing base, a guide pipe, a ribbon box guide shaft, a first guide rail, a second guide rail, a number tube needle transverse plate, a straight gear, a pipe cutting knife, a rotating needle sliding connecting lever, a second air cylinder, a supporting bottom plate, a sleeve pipe base, a guide pipe base, a wire pipe sleeve, a third motor and a wire feeding rubber wheel; The first motor is connected with the wire guide wheel and is used for driving the wire guide wheel to rotate and guiding the electric wire or cable into the device; The second motor is connected with the pipe holding clamp rack and is used for controlling the opening and closing of the pipe holding clamp so as to fix or release the guide pipe; The first air cylinder is connected with the number tube needle pushing rod and is used for pushing the needle in the number tube to realize the printing or marking of the number; The number tube rotating needle is connected with the rotating needle dislocation connecting lever and is used for adjusting the position of the number tube; The pipe cutting knife is connected with the straight gear and is used for cutting off the guide pipe; The second air cylinder is connected with the guide pipe base or the wire pipe sleeve and is used for pushing the guide pipe to move or fix; The third motor is connected with the wire feeding rubber wheel and is used for pushing the electric wire or cable through the device.

2. A multi-wire full-automatic number pipe terminal machine according to claim 1, characterized in that: The wire collecting device is used for collecting the processed wire harness and ensures that the wire harness is stored in an orderly and neat manner.

3. A multi-wire full-automatic number pipe terminal machine according to claim 2, characterized in that: The hot oven is used for heat treatment of the number tube and ensures that the insulation and protective layer of the wire harness can be closely attached during the heat shrinkage process of the heat shrinkable tube.

4. A multi-wire full-automatic number pipe terminal machine according to claim 3, characterized in that: The stripping cutter device is used for stripping the outer skin of the electric wire and prepares for the subsequent terminal crimping and number tube sleeving; The servo terminal machine is used for accurately crimping the terminal on the electric wire.

5. A multi-wire full-automatic number pipe terminal machine according to claim 4, characterized in that: The multi-wire feeding device is used for simultaneously feeding multiple electric wires, can realize arbitrary switching of one kind of cable for processing, improves the production efficiency and realizes the multi-wire simultaneous feeding production.

6. A multi-wire full-automatic number pipe terminal machine according to claim 5, characterized in that: The sleeve pipe shifting device is used for adjusting the position of the number tube on the electric wire and ensures that the number tube is correctly sleeved on the electric wire and meets the processing requirements.

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