Environment-friendly ton barrel stirring device for mixing acidic additive

Abstract

The utility model relates to an environment-friendly ton barrel stirring device for mixing an acidic additive. According to the technical scheme, a transmission mechanism is installed at the upper end of a device body, a stirring assembly is arranged at the lower end of the transmission mechanism, a ton barrel is placed in the device body, the stirring assembly extends into the ton barrel, and a fan and a gas purification bag are arranged on the two sides of the upper end in the device body; a gas outlet is formed in one side of the lower end of the device body, the gas outlet is connected with an external gas recovery device, the outside of the device body is connected with a first raw material tank and a second raw material tank through a conveying pump, and the device body is electrically connected with a controller; the stirring assembly comprises a stirring rod and a stirring blade, and the stirring blade is fixedly arranged at the bottom end of the stirring rod through a fixing sleeve. The corrosion-resistant stirring device has the beneficial effects that the corrosion resistance of the stirring device is improved, and effective gas recovery and treatment measures are adopted, so that the negative influence on the environment is reduced.

Description

Technical Field

[0001] This utility model relates to auxiliary devices for acidification in the petroleum industry, and in particular to an environmentally friendly ton-bucket mixing device for mixing acidic additives. Background Technology

[0002] Acidification operations require the use of various liquid additives, and the correct selection of the acid solution is crucial for successful matrix acidification. The additives serve to prevent excessive corrosion, prevent the formation of acid sludge and emulsification, prevent iron precipitation, aid in discharge, increase the effective range of the acid solution, and prevent the precipitation of reaction products. Some additive formulations contain highly corrosive components such as hydrochloric acid. If large-capacity enamel-lined stirred reactors are used for long-term production of these additives in a workshop, the hydrochloric acid will corrode the discharge port of the enamel-lined stirrer, and the volatilized hydrochloric acid gas will cause long-term and irreversible corrosion to other equipment in the workshop. This not only damages equipment but may also lead to production safety hazards. Therefore, appropriate protective measures and equipment maintenance strategies should be adopted during operation.

[0003] In existing technologies, the impellers of agitators have been optimized to improve their performance, and effective defoaming treatment has also been performed on the materials. However, some challenges remain when handling additives containing highly corrosive components such as hydrochloric acid. Specifically, the corrosiveness of hydrochloric acid can cause significant damage to the agitator impellers, accelerating their wear and corrosion. Furthermore, the volatilization of hydrochloric acid gas not only corrodes the equipment but also pollutes the environment. To address these problems, this invention designs an environmentally friendly ton-bucket agitator for mixing acidic additives. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned deficiencies in the existing technology by providing an environmentally friendly ton-barrel mixing device for mixing acidic additives. This device improves the corrosion resistance of the mixing device and incorporates effective gas recovery and treatment measures to reduce negative environmental impacts.

[0005] This utility model discloses an environmentally friendly ton-bucket mixing device for mixing acidic additives. The technical solution includes: a device body, a controller, a delivery pump, a transmission mechanism, a ton-bucket, a fan, a gas purification bag, a first raw material tank, and a second raw material tank. The transmission mechanism is installed at the upper end of the device body, and a mixing component is provided at the lower end of the transmission mechanism. The ton-bucket is placed inside the device body, and the mixing component extends into the ton-bucket. A fan and a gas purification bag are provided on both sides of the upper end of the device body. An air outlet is provided on one side of the lower end of the device body, and the air outlet is connected to an external gas recovery device. The first and second raw material tanks are connected to the outside of the device body via the delivery pump. The device body is electrically connected to the controller.

[0006] The stirring assembly includes a stirring rod and stirring blades, with the stirring blades fixedly mounted at the bottom end of the stirring rod by a fixing sleeve.

[0007] Preferably, the transmission mechanism includes a motor, a transmission gear, and a driven gear. A motor is fixedly mounted on one side of the upper end of the device body, and a transmission gear is fixedly mounted on the lower end of the motor via a transmission shaft. The transmission gear meshes with the driven gear for transmission. A gear shaft is provided in the middle of the driven gear, and a threaded hole is vertically opened in the middle of the gear shaft. A lead screw is provided inside the threaded hole. A bearing is fixedly mounted on the outer side of the lower end of the gear shaft, and the driven gear is rotatably connected to the upper end of the device body through the bearing.

[0008] Preferably, the lower end of the lead screw is fixedly connected to the stirring rod, a first sealing block is fixedly provided on the upper end of the inner wall of the device body, and a second sealing block is fixedly provided on the upper end of the inner wall of the ton barrel. The first sealing block and the second sealing block are provided with internal threads, and the first sealing block and the second sealing block are sleeved on the outside of the lead screw.

[0009] Preferably, four sets of connecting ears are evenly distributed on the outer side of the aforementioned fixed sleeve, and the stirring blade is movably connected to the connecting ears via a pin.

[0010] Preferably, the end of the stirring blade closest to the fixed sleeve has a notch, and the stirring blade has two liquid passage holes.

[0011] Preferably, the fan is made of polytetrafluoroethylene.

[0012] Preferably, the gas purification pack is a pack containing calcium oxide or calcium hydroxide.

[0013] The beneficial effects of this invention are as follows: This invention improves the corrosion resistance of the stirring device and adopts effective gas recovery and treatment measures to reduce negative environmental impacts. By coating the stirring components with a corrosion-resistant Teflon coating, it effectively resists corrosion from acidic substances, extends the service life of the equipment, and reduces maintenance costs. By setting sealing blocks to seal the device body and the ton container, it effectively prevents the leakage of acidic liquids, protects the operating environment, and reduces risks to other equipment and personnel. The addition of fans and gas purification packs reduces the volatilization and release of acidic gases, thus reducing environmental pollution. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the transmission mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the transmission gear and driven gear of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the fixing sleeve of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the fixing sleeve and the stirring blade of this utility model;

[0019] In the diagram above: 1. Device body; 2. Controller; 3. Pump; 4. Transmission mechanism; 5. Lead screw; 6. Stirring rod; 7. First sealing block; 8. Second sealing block; 9. Tank; 10. Fan; 11. Gas purification bag; 12. Fixing sleeve; 13. Stirring blade; 14. First raw material tank; 15. Second raw material tank; 16. Gas outlet; 4.1 Motor; 4.2 Transmission gear; 4.3 Driven gear; 4.4 Gear shaft; 4.5 Threaded hole; 4.6 Bearing; 12.1 Connecting lug; 12.2 Pin; 13.1 Liquid passage hole. Detailed Implementation

[0020] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0021] Example 1, referring to Figure 1 This utility model discloses an environmentally friendly ton-bucket mixing device for mixing acidic additives, comprising a device body 1, a controller 2, a delivery pump 3, a transmission mechanism 4, a ton-bucket 9, a fan 10, a gas purification bag 11, a first raw material tank 14, and a second raw material tank 15. The transmission mechanism 4 is installed at the upper end of the device body 1, and a stirring component is provided at the lower end of the transmission mechanism 4. The ton-bucket 9 is placed inside the device body 1, and the stirring component extends into the ton-bucket 9. The fan 10 and the gas purification bag 11 are provided on both sides of the upper end of the device body 1. An air outlet 16 is provided on one side of the lower end of the device body 1, and the air outlet 16 is connected to an external gas recovery device. The first raw material tank 14 and the second raw material tank 15 are connected to the outside of the device body 1 through the delivery pump 3. The device body 1 is electrically connected to the controller 2.

[0022] The stirring assembly includes a stirring rod 6 and a stirring blade 13. The stirring blade 13 is fixedly mounted on the bottom end of the stirring rod 6 by a fixing sleeve 12. The outer side of the stirring assembly is coated with a Teflon coating.

[0023] Reference Figure 2 and Figure 3The transmission mechanism 4 includes a motor 4.1, a transmission gear 4.2, and a driven gear 4.3. The motor 4.1 is fixedly mounted on one side of the upper end of the device body 1. The transmission gear 4.2 is fixedly mounted on the lower end of the motor 4.1 via a transmission shaft. The transmission gear 4.2 is meshed with the driven gear 4.3 for transmission. The driven gear 4.3 has a gear shaft 4.4 in the middle. The gear shaft 4.4 has a vertically opened threaded hole 4.5 in the middle. A lead screw 5 is installed inside the threaded hole 4.5. A bearing 4.6 is fixedly mounted on the outer side of the lower end of the gear shaft 4.4. The driven gear 4.3 is rotatably connected to the upper end of the device body 1 via the bearing 4.6.

[0024] Reference Figure 1 The lower end of the lead screw 5 is fixedly connected to the stirring rod 6. A first sealing block 7 is fixedly provided on the upper end of the inner wall of the device body 1. A second sealing block 8 is fixedly provided on the upper end of the inner wall of the ton 9. The first sealing block 7 and the second sealing block 8 are provided with internal threads. The first sealing block 7 and the second sealing block 8 are sleeved on the outside of the lead screw 5. The outer sides of the lead screw 5, the first sealing block 7, and the second sealing block 8 are all coated with Teflon coating.

[0025] Reference Figure 4 and Figure 5 The outer side of the fixed sleeve 12 is evenly distributed with four sets of connecting ears 12.1. The stirring blade 13 is movably connected to the connecting ears 12.1 through the pin 12.2. When the stirring rod 6 is not rotating, the stirring blade 13 is in a drooping and retracted state, making it easier for the stirring blade 13 to be inserted into the ton 9. When the stirring rod 6 rotates at high speed, the stirring blade 13 is dispersed under the action of centrifugal force, which can stir the liquid.

[0026] The stirring blade 13 has a notch at the end closest to the fixed sleeve 12. During the stirring process, the liquid near the stirring rod 6 is stirred to form a high vortex. The liquid collision at this point is intense and easily forms foam. The notch can reduce the collision of the liquid near the stirring rod 6 and reduce the formation of foam. The stirring blade 13 has two liquid passage holes 13.1. When the stirring blade 13 is stirring, some liquid passes through the liquid passage holes 13.1. The liquid passage holes 13.1 can promote the re-mixing of some liquid inside, enhance the stirring effect and stirring speed.

[0027] The fan 10 is made of polytetrafluoroethylene.

[0028] The gas purification package 11 is a material package containing calcium oxide or calcium hydroxide.

[0029] The usage process can be specifically described as follows:

[0030] The ton container 9 is moved into the device body 1. The conveying pipeline connecting the first raw material tank 14 and the second raw material tank 15 is connected to the ton container 9. The transmission mechanism 4 is controlled by the operation controller 2 to drive the stirring assembly into the ton container 9 at a low speed. The first sealing block 7 and the second sealing block 8 on the outside of the lead screw 5 seal the upper inner walls of the device body 1 and the ton container 9 respectively, achieving a double seal for the liquid in the ton container 9 and the gas in the annulus between the device body 1 and the ton container 9. The raw materials in the first raw material tank 14 and the second raw material tank 15 are injected into the ton container 9 using the delivery pump 3. The fans 10 on both sides of the upper inner end of the device body 1 are started by the operation controller 2 to treat the polluted gas in the annulus between the device body 1 and the ton container 9, so that it is purified by passing it through the gas purification bag 11 containing calcium oxide or calcium hydroxide. Excess gas is removed. The liquid can enter the external gas recovery device through the air outlet 16 for further processing. The motor 4.1 is started by the operation controller 2, which drives the transmission gear 4.2 to rotate, thereby driving the driven gear 4.3 to rotate. The driven gear 4.3 rotates, which drives the lead screw 5 to rotate. The lead screw 5 drives the stirring rod 6 to rotate, thereby driving the stirring blade 13 to stir. Since the first sealing block 7 and the second sealing block 8 are fixed, the first sealing block 7 and the second sealing block 8 cannot rotate when the lead screw 5 rotates. The lead screw 5 will move up and down along the internal threads of the first sealing block 7 and the second sealing block 8. The stirring blade 13 connected to it moves up and down in the liquid. The stirring blade 13 pushes the upper liquid downward and lifts the lower liquid up at the same time, thereby achieving uniform mixing of the liquid in the ton 9.

[0031] Example 2: An environmentally friendly ton-bucket mixing device for mixing acidic additives mentioned in this utility model includes a device body 1, a controller 2, a delivery pump 3, a transmission mechanism 4, a ton-bucket 9, a fan 10, a gas purification bag 11, a first raw material tank 14, and a second raw material tank 15. The transmission mechanism 4 is installed at the upper end of the device body 1, and a stirring component is provided at the lower end of the transmission mechanism 4. The ton-bucket 9 is placed inside the device body 1, and the stirring component extends into the ton-bucket 9. The fan 10 and the gas purification bag 11 are provided on both sides of the upper end of the device body 1. An air outlet 16 is provided on one side of the lower end of the device body 1, and the air outlet 16 is connected to an external gas recovery device. The first raw material tank 14 and the second raw material tank 15 are connected to the outside of the device body 1 through the delivery pump 3. The device body 1 is electrically connected to the controller 2.

[0032] The stirring assembly includes a stirring rod 6 and a stirring blade 13, with the stirring blade 13 fixedly mounted at the bottom end of the stirring rod 6 via a fixing sleeve 12.

[0033] The difference from Example 1 is:

[0034] The stirring blade 13 is a telescopic blade, which can adapt to ton containers 9 of different diameters to achieve a thorough stirring effect.

[0035] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent transformations made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. An environmentally friendly ton-bucket mixing device for mixing acidic additives, characterized in that: The device includes a main body (1), a controller (2), a delivery pump (3), a transmission mechanism (4), a ton (9), a fan (10), a gas purification pack (11), a first raw material tank (14), and a second raw material tank (15). The upper end of the main body (1) is equipped with a transmission mechanism (4), and the lower end of the transmission mechanism (4) is equipped with a stirring component. The ton (9) is placed inside the main body (1), and the stirring component extends into the ton (9). The upper sides of the main body (1) are equipped with a fan (10) and a gas purification pack (11). The lower side of the main body (1) is equipped with an air outlet (16), which is connected to an external gas recovery device. The outside of the main body (1) is connected to the first raw material tank (14) and the second raw material tank (15) through the delivery pump (3). The main body (1) is electrically connected to the controller (2). The stirring assembly includes a stirring rod (6) and a stirring blade (13), with the stirring blade (13) fixedly mounted on the bottom end of the stirring rod (6) by a fixing sleeve (12).

2. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 1, characterized in that: The transmission mechanism (4) includes a motor (4.1), a transmission gear (4.2), and a driven gear (4.3). The motor (4.1) is fixedly installed on one side of the upper end of the device body (1). The transmission gear (4.2) is fixedly installed on the lower end of the motor (4.1) through a transmission shaft. The transmission gear (4.2) meshes with the driven gear (4.3) for transmission. The driven gear (4.3) has a gear shaft (4.4) in the middle. The gear shaft (4.4) has a threaded hole (4.5) vertically opened in the middle. The threaded hole (4.5) has a lead screw (5) inside. The lower end of the gear shaft (4.4) has a bearing (4.6) fixedly installed on the outer side. The driven gear (4.3) is rotatably connected to the upper end of the device body (1) through the bearing (4.6).

3. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 2, characterized in that: The lower end of the lead screw (5) is fixedly connected to the stirring rod (6). The upper end of the inner wall of the device body (1) is fixedly provided with a first sealing block (7). The upper end of the inner wall of the ton (9) is fixedly provided with a second sealing block (8). The first sealing block (7) and the second sealing block (8) are provided with internal threads. The first sealing block (7) and the second sealing block (8) are sleeved on the outside of the lead screw (5).

4. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 1, characterized in that: Four sets of connecting ears (12.1) are evenly distributed on the outer side of the fixed sleeve (12), and the stirring blade (13) is movably connected to the connecting ears (12.1) through the pin (12.2).

5. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 4, characterized in that: The stirring blade (13) has a notch at the end closest to the fixed sleeve (12), and two liquid passage holes (13.1) are provided on the stirring blade (13).

6. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 1, characterized in that: The fan (10) is made of polytetrafluoroethylene.

7. The environmentally friendly ton-bucket mixing device for mixing acidic additives according to claim 1, characterized in that: The gas purification package (11) is a material package containing calcium oxide or calcium hydroxide.

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